Author Topic: SpaceX Falcon Heavy : PPE/HALO : LC-39A : NLT September 2027  (Read 78496 times)

Offline abaddon

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Re: SpaceX Falcon Heavy : PPE/HALO : NET May 2024
« Reply #60 on: 02/11/2021 06:02 pm »
I shudder to think what this would have cost on a Delta IV Heavy. Better part of a billion dollars.

Delta IV Heavy is $350M. Ask Tory.
And Falcon Heavy is $150M.  Ask Elon.  See how helpful these kinds of statements are?  (As in; not).

Anyone who's been on this site for any length of time knows there are mission-specific costs associated with almost any US Govt launch that make it very difficult to suss out a "baseline" cost for a launch.  We have no idea how much such a mission would have cost on Delta IV Heavy (and as @woods170 notes Delta IV Heavy couldn't actually do this launch at all).


Offline ncb1397

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Re: SpaceX Falcon Heavy : PPE/HALO : NET May 2024
« Reply #61 on: 02/11/2021 06:11 pm »
I shudder to think what this would have cost on a Delta IV Heavy. Better part of a billion dollars.

Delta IV Heavy is $350M. Ask Tory.
And Falcon Heavy is $150M.  Ask Elon.  See how helpful these kinds of statements are?  (As in; not).

I think the difference is that Tory Bruno's number roughly lines up with signed NASA contracts.

Quote
The SPP spacecraft will launch aboard a Delta IV Heavy rocket from Space Launch Complex 37 at Cape Canaveral Air Force Station in Florida. Launch is targeted for July 31, 2018, at the opening of a 20-day launch period. The total contract award amount for launch services is $389.1 million.
https://www.nasa.gov/centers/kennedy/news/release-20150318.html

389.1 million is 11% off what Tory Bruno said.


Offline yg1968

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Re: SpaceX Falcon Heavy : PPE/HALO : NET May 2024
« Reply #62 on: 02/11/2021 08:20 pm »
Quote from: Stephen Clark
NASA spokesperson says Falcon Heavy will launch the Gateway's PPE & HALO modules into an initial Earth orbit, and PPE thrusters will send it to orbit the moon.

Parking orbit parameters under review & Falcon Heavy capability hinges on whether boosters are recovered or expended.

https://twitter.com/StephenClark1/status/1359973708744581123

Offline russianhalo117

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Re: SpaceX Falcon Heavy : PPE/HALO : NET May 2024
« Reply #63 on: 02/11/2021 08:36 pm »
Quote from: Stephen Clark
NASA spokesperson says Falcon Heavy will launch the Gateway's PPE & HALO modules into an initial Earth orbit, and PPE thrusters will send it to orbit the moon.

Parking orbit parameters under review & Falcon Heavy capability hinges on whether boosters are recovered or expended.

https://twitter.com/StephenClark1/status/1359973708744581123
reference to the EC launch services RFI and upcoming RFP bid.

Offline Herb Schaltegger

Re: SpaceX Falcon Heavy : PPE/HALO : NET May 2024
« Reply #64 on: 02/12/2021 12:55 am »
Quote from: Stephen Clark
NASA spokesperson says Falcon Heavy will launch the Gateway's PPE & HALO modules into an initial Earth orbit, and PPE thrusters will send it to orbit the moon.

Parking orbit parameters under review & Falcon Heavy capability hinges on whether boosters are recovered or expended.

https://twitter.com/StephenClark1/status/1359973708744581123

It doesn't matter whether Stephen Clark understands it or not; proprietary info is prohibited from disclosure under most circumstances, period. The info will eventually be disclosed anyway one way or another - either SpaceX will post hazard areas for booster recovery and/or recovery vessels will leave port, or they will post hazard areas for expended booster entry downrange.

This is entirely unexceptional for government contracts (*) and NBD in the real world.

tl;dr: be patient; we will all know soon enough if the boosters will be recovered or not. 

(*) As part of my day job, I have spent far too much of my life reviewing confidential/proprietary filings with governmental agencies in many different contexts. Proprietary info is nearly always prohibited to be disclosed by the government entity involved. SpaceX can disclose the info whenever or however it likes, since it "owns" the info to be disclosed.
Ad astra per aspirin ...

Offline jadebenn

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Re: SpaceX Falcon Heavy : PPE/HALO : NET May 2024
« Reply #65 on: 02/12/2021 06:50 am »
I have it from several sources that PPE/HALO indeed requires vertical integration. From the same sources I also heard that only part of the costs for VIF and long fairing were amortized thru NSSL-67. The majority of the rest will be amortized thru the PPE/HALO launch. Particularly VIF and related VI GSE turn out to be expensive due to the DoD/NSS requirements for these structures and systems.

SpaceX has known for at least two years that DoD was not the only customer requriring vertical payload integration for Falcon Heavy. So, the cost for VIF, long fairing and other VI-related GSE (such as a new payload transporter) is split over DoD and other government launches (such as the PPE/HALO launch for NASA).

Although it was mentioned that PPE-to-HALO integration will take place at the launchbase, it does NOT mean that this happens in the VIF. PPE and HALO are integrated into a single payload in a separate SpaceX facility at CCAFS.
The integrated PPE/HALO stack will then be transported to LC-39A in upright (vertical) position. Next, it is hoisted to the top level of the VIF and will then be integrated on top of Falcon Heavy.
It's awfully convenient how every time a SpaceX contract comes in higher than expected people magic up a reason that it's not SpaceX's fault with literally zero evidence beside vague rumors and supposition.
« Last Edit: 02/12/2021 06:50 am by jadebenn »

Offline DigitalMan

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Re: SpaceX Falcon Heavy : PPE/HALO : NET May 2024
« Reply #66 on: 02/12/2021 07:02 am »
I have it from several sources that PPE/HALO indeed requires vertical integration. From the same sources I also heard that only part of the costs for VIF and long fairing were amortized thru NSSL-67. The majority of the rest will be amortized thru the PPE/HALO launch. Particularly VIF and related VI GSE turn out to be expensive due to the DoD/NSS requirements for these structures and systems.

SpaceX has known for at least two years that DoD was not the only customer requriring vertical payload integration for Falcon Heavy. So, the cost for VIF, long fairing and other VI-related GSE (such as a new payload transporter) is split over DoD and other government launches (such as the PPE/HALO launch for NASA).

Although it was mentioned that PPE-to-HALO integration will take place at the launchbase, it does NOT mean that this happens in the VIF. PPE and HALO are integrated into a single payload in a separate SpaceX facility at CCAFS.
The integrated PPE/HALO stack will then be transported to LC-39A in upright (vertical) position. Next, it is hoisted to the top level of the VIF and will then be integrated on top of Falcon Heavy.
It's awfully convenient how every time a SpaceX contract comes in higher than expected people magic up a reason that it's not SpaceX's fault with literally zero evidence beside vague rumors and supposition.

The DoD/NSS have specific requirements that they should pay for. What part of that is not clear to you?

Offline su27k

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Re: SpaceX Falcon Heavy : PPE/HALO : NET May 2024
« Reply #67 on: 02/12/2021 07:16 am »
I have it from several sources that PPE/HALO indeed requires vertical integration. From the same sources I also heard that only part of the costs for VIF and long fairing were amortized thru NSSL-67. The majority of the rest will be amortized thru the PPE/HALO launch. Particularly VIF and related VI GSE turn out to be expensive due to the DoD/NSS requirements for these structures and systems.

SpaceX has known for at least two years that DoD was not the only customer requriring vertical payload integration for Falcon Heavy. So, the cost for VIF, long fairing and other VI-related GSE (such as a new payload transporter) is split over DoD and other government launches (such as the PPE/HALO launch for NASA).

Although it was mentioned that PPE-to-HALO integration will take place at the launchbase, it does NOT mean that this happens in the VIF. PPE and HALO are integrated into a single payload in a separate SpaceX facility at CCAFS.
The integrated PPE/HALO stack will then be transported to LC-39A in upright (vertical) position. Next, it is hoisted to the top level of the VIF and will then be integrated on top of Falcon Heavy.
It's awfully convenient how every time a SpaceX contract comes in higher than expected people magic up a reason that it's not SpaceX's fault with literally zero evidence beside vague rumors and supposition.

The $316M for USSF-67 included cost for infrastructure and longer fairing, this is not just rumor or supposition, it is confirmed by Gwynne Shotwell: SpaceX explains why the U.S. Space Force is paying $316 million for a single launch:

Quote
SpaceX is however charging the government for the cost of an extended payload fairing, upgrades to the company’s West Coast launch pad at Vandenberg Air Force in California, and a vertical integration facility required for NRO missions.

The price “reflects mostly the infrastructure,” Shotwell said.

Shotwell noted that the Aug. 7 contract does not completely cover all infrastructure expenses and other costs will be included in future Phase 2 bids. 

This happened a few months after the award. I expect SpaceX will explain the $330M cost for this launch as well eventually, maybe after they won EC.
« Last Edit: 02/12/2021 07:18 am by su27k »

Offline woods170

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Re: SpaceX Falcon Heavy : PPE/HALO : NET May 2024
« Reply #68 on: 02/12/2021 08:02 am »
I have it from several sources that PPE/HALO indeed requires vertical integration. From the same sources I also heard that only part of the costs for VIF and long fairing were amortized thru NSSL-67. The majority of the rest will be amortized thru the PPE/HALO launch. Particularly VIF and related VI GSE turn out to be expensive due to the DoD/NSS requirements for these structures and systems.

SpaceX has known for at least two years that DoD was not the only customer requriring vertical payload integration for Falcon Heavy. So, the cost for VIF, long fairing and other VI-related GSE (such as a new payload transporter) is split over DoD and other government launches (such as the PPE/HALO launch for NASA).

Although it was mentioned that PPE-to-HALO integration will take place at the launchbase, it does NOT mean that this happens in the VIF. PPE and HALO are integrated into a single payload in a separate SpaceX facility at CCAFS.
The integrated PPE/HALO stack will then be transported to LC-39A in upright (vertical) position. Next, it is hoisted to the top level of the VIF and will then be integrated on top of Falcon Heavy.
It's awfully convenient how every time a SpaceX contract comes in higher than expected people magic up a reason that it's not SpaceX's fault with literally zero evidence beside vague rumors and supposition.
[trimmed]

Also, you would be well adviced to do some research into the prices SpaceX announces on its website. Had you done so you would have known that the listed $150 million for fully expendable FH is for a stock (= reference) comsat payload going to a stock (= reference) orbit.
The minute the customer wants a customized launch, the price goes up with every item added or changed from a stock launch.
In case of PPE/HALO the customer (NASA) wants all kinds of new stuff: a (currently) non-existing long fairing, vertical integration of the payload and hiring a SpaceX integration facility (for final payload integration) for six months. Customized data services. Customized quality control. Increased insight into SpaceX activities regarding this launch. Etc, etc, etc. I've seen the list, and it is long. NASA wants a boatload of stuff extra on top of a stock FH launch service.

Do you actually expect SpaceX to charge ZERO for all those extras? Not gonna happen. The customer will be charged fully for all those extras. No different from ULA charging NASA fully for all customer-required extras on top of a stock launch.
« Last Edit: 02/12/2021 04:50 pm by gongora »

Offline woods170

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Re: SpaceX Falcon Heavy : PPE/HALO : NET May 2024
« Reply #69 on: 02/12/2021 08:10 am »
I have it from several sources that PPE/HALO indeed requires vertical integration. From the same sources I also heard that only part of the costs for VIF and long fairing were amortized thru NSSL-67. The majority of the rest will be amortized thru the PPE/HALO launch. Particularly VIF and related VI GSE turn out to be expensive due to the DoD/NSS requirements for these structures and systems.

SpaceX has known for at least two years that DoD was not the only customer requriring vertical payload integration for Falcon Heavy. So, the cost for VIF, long fairing and other VI-related GSE (such as a new payload transporter) is split over DoD and other government launches (such as the PPE/HALO launch for NASA).

Although it was mentioned that PPE-to-HALO integration will take place at the launchbase, it does NOT mean that this happens in the VIF. PPE and HALO are integrated into a single payload in a separate SpaceX facility at CCAFS.
The integrated PPE/HALO stack will then be transported to LC-39A in upright (vertical) position. Next, it is hoisted to the top level of the VIF and will then be integrated on top of Falcon Heavy.
It's awfully convenient how every time a SpaceX contract comes in higher than expected people magic up a reason that it's not SpaceX's fault with literally zero evidence beside vague rumors and supposition.

The DoD/NSS have specific requirements that they should pay for. What part of that is not clear to you?

Indeed. More specifically DoD/NSS, as well as NASA, have specific requirements which don't apply to a stock comsat launch of FH. All the extra things DoD/NSS and NASA require add significant cost for SpaceX and SpaceX will charge the customers (DoD/NSS and NASA) for those costs (plus profit).

Offline sdsds

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Re: SpaceX Falcon Heavy : PPE/HALO : NET May 2024
« Reply #70 on: 02/12/2021 08:17 am »
Why is NASA planning on payload integration (i.e assembly of sub-components) at a facility operated by the launch service provider? Why isn't this activity taking place somewhere like e.g. the Space Station Processing Facility? Or perhaps more suited for vertical payloads, the VAB?

Isn't it because at these firesale prices for services, having SpaceX do the job ends up being less expensive?
« Last Edit: 02/12/2021 08:17 am by sdsds »
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Offline hektor

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Re: SpaceX Falcon Heavy : PPE/HALO : NET May 2024
« Reply #71 on: 02/12/2021 08:30 am »
What is SSPF used for nowadays ?

The new ISS solar arrays ?
« Last Edit: 02/12/2021 08:30 am by hektor »

Offline Star One

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Re: SpaceX Falcon Heavy : PPE/HALO : NET May 2024
« Reply #72 on: 02/12/2021 11:10 am »
I have it from several sources that PPE/HALO indeed requires vertical integration. From the same sources I also heard that only part of the costs for VIF and long fairing were amortized thru NSSL-67. The majority of the rest will be amortized thru the PPE/HALO launch. Particularly VIF and related VI GSE turn out to be expensive due to the DoD/NSS requirements for these structures and systems.

SpaceX has known for at least two years that DoD was not the only customer requriring vertical payload integration for Falcon Heavy. So, the cost for VIF, long fairing and other VI-related GSE (such as a new payload transporter) is split over DoD and other government launches (such as the PPE/HALO launch for NASA).

Although it was mentioned that PPE-to-HALO integration will take place at the launchbase, it does NOT mean that this happens in the VIF. PPE and HALO are integrated into a single payload in a separate SpaceX facility at CCAFS.
The integrated PPE/HALO stack will then be transported to LC-39A in upright (vertical) position. Next, it is hoisted to the top level of the VIF and will then be integrated on top of Falcon Heavy.
It's awfully convenient how every time a SpaceX contract comes in higher than expected people magic up a reason that it's not SpaceX's fault with literally zero evidence beside vague rumors and supposition.
[snark]
It is awfully convenient how every time, that SLS has become more expensive than originally projected, people magic up a reason it's not NASA's fault, with literally zero evidence beside vague rumors and supposition.
(That is: until OIG comes out with a report confirming it actually IS NASA's fault, which has been happening fairly regularly in the last 5 years)
[/snark]

@Jadebenn: don't give me this crap. SLS amazing people are as bad as SpaceX amazing people. I'm neither of those and I just report what sources at SpaceX tell me.

Also, you would be well adviced to do some research into the prices SpaceX announces on its website. Had you done so you would have known that the listed $150 million for fully expendable FH is for a stock (= reference) comsat payload going to a stock (= reference) orbit.
The minute the customer wants a customized launch, the price goes up with every item added or changed from a stock launch.
In case of PPE/HALO the customer (NASA) wants all kinds of new stuff: a (currently) non-existing long fairing, vertical integration of the payload and hiring a SpaceX integration facility (for final payload integration) for six months. Customized data services. Customized quality control. Increased insight into SpaceX activities regarding this launch. Etc, etc, etc. I've seen the list, and it is long. NASA wants a boatload of stuff extra on top of a stock FH launch service.

Do you actually expect SpaceX to charge ZERO for all those extras? Not gonna happen. The customer will be charged fully for all those extras. No different from ULA charging NASA fully for all customer-required extras on top of a stock launch.
I will be interested to see the cost of the Europa Clipper launch when that’s settled for FH.

Offline baldusi

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Re: SpaceX Falcon Heavy : PPE/HALO : NET May 2024
« Reply #73 on: 02/12/2021 03:58 pm »
At this rate I'm starting to assume that some outer planets mission will have to pay for nuclear rating F9/FH plus the facilities.  :o
This would also be interesting for lunar nuclear reactors. But I'm digressing. I seem to remember that Maxar lost a 25M deposit on a F9 launch for the PPE, since this launch was manages by NLS II. I wonder if any of that money was reimbusted, and how that would play. Maxar could obviously keep the credit and bundle it with a comsat. But may be this was one of the "extras".

Offline gongora

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Re: SpaceX Falcon Heavy : PPE/HALO : NET May 2024
« Reply #74 on: 02/12/2021 04:52 pm »
Why is NASA planning on payload integration (i.e assembly of sub-components) at a facility operated by the launch service provider? Why isn't this activity taking place somewhere like e.g. the Space Station Processing Facility? Or perhaps more suited for vertical payloads, the VAB?

Isn't it because at these firesale prices for services, having SpaceX do the job ends up being less expensive?

Did NASA announce where the payload integration would be done?

Offline sdsds

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Re: SpaceX Falcon Heavy : PPE/HALO : NET May 2024
« Reply #75 on: 02/13/2021 09:26 am »
Why is NASA planning on payload integration (i.e assembly of sub-components) at a facility operated by the launch service provider? Why isn't this activity taking place somewhere like e.g. the Space Station Processing Facility? Or perhaps more suited for vertical payloads, the VAB?

Isn't it because at these firesale prices for services, having SpaceX do the job ends up being less expensive?

Did NASA announce where the payload integration would be done?

The NASA announcement did not mention the integration location other than to say it would be, "on Earth." The sequence of events woods170 provides thus seems perfectly credible:

Although it was mentioned that PPE-to-HALO integration will take place at the launchbase, it does NOT mean that this happens in the VIF. PPE and HALO are integrated into a single payload in a separate SpaceX facility at CCAFS.
The integrated PPE/HALO stack will then be transported to LC-39A in upright (vertical) position. Next, it is hoisted to the top level of the VIF and will then be integrated on top of Falcon Heavy.
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Offline gongora

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Re: SpaceX Falcon Heavy : PPE/HALO : NET May 2024
« Reply #76 on: 02/13/2021 03:48 pm »
The payload stack wouldn't be assembled in the VIF, that's not what it's for.  It will be stacked at one of several payload processing facilities in the area.  The SpaceX facility is one of the options.  NASA has started using SpaceX payload processing facilities for some missions but not all.
« Last Edit: 02/13/2021 03:48 pm by gongora »

Offline DistantTemple

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Re: SpaceX Falcon Heavy : PPE/HALO : NET May 2024
« Reply #77 on: 02/13/2021 04:23 pm »
The payload stack wouldn't be assembled in the VIF, that's not what it's for.  It will be stacked at one of several payload processing facilities in the area.  The SpaceX facility is one of the options.  NASA has started using SpaceX payload processing facilities for some missions but not all.
Guessing: This vertical stacking of a larger (I assume) stack, and preparation for encapsulation in the new larger fairing, may require a NEW payload processing facility. Most satellites arrive nearly ready to go and have a much shorter time (one month?) taking up space in SX's PPF.
The PPF is a cleanroom.... with all normal facilities... crane, offices, workshop, computing, ... etc
This new PPF I guess will be needed, will likely be used for the DoD contracts... A separate facility would make it easier to manage security clearance / secrecy etc... and customer tweaking/operations. This new facility should be away from the launch pads so work is not interrupted by launches. The lower cadence of FH, works well with customers likely (as in this case) to book it for longer.
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Offline gongora

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Re: SpaceX Falcon Heavy : PPE/HALO : NET May 2024
« Reply #78 on: 02/13/2021 04:37 pm »
Guessing: This vertical stacking of a larger (I assume) stack, and preparation for encapsulation in the new larger fairing, may require a NEW payload processing facility.

It's not that big.  There are existing payload processing facilities that can handle it.

Offline russianhalo117

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Re: SpaceX Falcon Heavy : PPE/HALO : NET May 2024
« Reply #79 on: 02/13/2021 04:42 pm »
The payload stack wouldn't be assembled in the VIF, that's not what it's for.  It will be stacked at one of several payload processing facilities in the area.  The SpaceX facility is one of the options.  NASA has started using SpaceX payload processing facilities for some missions but not all.
Guessing: This vertical stacking of a larger (I assume) stack, and preparation for encapsulation in the new larger fairing, may require a NEW payload processing facility. Most satellites arrive nearly ready to go and have a much shorter time (one month?) taking up space in SX's PPF.
The PPF is a cleanroom.... with all normal facilities... crane, offices, workshop, computing, ... etc
This new PPF I guess will be needed, will likely be used for the DoD contracts... A separate facility would make it easier to manage security clearance / secrecy etc... and customer tweaking/operations. This new facility should be away from the launch pads so work is not interrupted by launches. The lower cadence of FH, works well with customers likely (as in this case) to book it for longer.
you underestimate the height of select existing facilities.

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