Author Topic: Launching Starlink with Starship  (Read 66032 times)

Offline Bananas_on_Mars

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Re: Launching Starlink with Starship
« Reply #20 on: 08/22/2020 07:20 pm »
My feeling is we might see automated on orbit assembly with dedicated Starships.

The following is an example how this could work.

For example solarpanels that don’t need to deploy(fold themselves open) could be paired with the rest of the satellite shortly before release.

Sun shades possibly the same.

This could be combined with a last health check, thruster check while in the largest vacuum chamber you can imagine, and then release.

Satellites that fail this test can be brought back and repaired.

I cannot imagine any scenario in which this makes any sense.  What does it solve that justifies this complexity?

It can shift complexity from the satellites to the „deployment mechanism“. Build the machine that builds the machine is an Elon Musk credo that might extend into space.

On Falcon 9, everything that goes to orbit is gone and not reusable. On Starship, you can get stuff back and reuse it, not only the second stage/Spacecraft, but also the other stuff you might put on there.

The Starlink satellites are currently really optimised for Falcon 9. We shouldn’t expect the satellites that are launched by starship to simply look the same.

Starship doesn’t even have to use a satellite deployment similar to anything that has been done before. It could easily deploy 400 satellites over the course of 2 weeks, one satellite at a time. More like the cubesat deployments from the Spacestation than current Starlink deployment.

Offline AC in NC

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Re: Launching Starlink with Starship
« Reply #21 on: 08/22/2020 08:06 pm »
I cannot imagine any scenario in which this makes any sense.  What does it solve that justifies this complexity?

It can shift complexity from the satellites to the „deployment mechanism“. Build the machine that builds the machine is an Elon Musk credo that might extend into space.

On Falcon 9, everything that goes to orbit is gone and not reusable. On Starship, you can get stuff back and reuse it, not only the second stage/Spacecraft, but also the other stuff you might put on there.

The Starlink satellites are currently really optimised for Falcon 9. We shouldn’t expect the satellites that are launched by starship to simply look the same.

Starship doesn’t even have to use a satellite deployment similar to anything that has been done before. It could easily deploy 400 satellites over the course of 2 weeks, one satellite at a time. More like the cubesat deployments from the Spacestation than current Starlink deployment.

What complexity?  There is no problem you are solving with this Rube Goldberg on-orbit satellite assembler.

Build the machine that builds the machine is an Elon Musk credo:  Fine.  When you need that.  Not where you don't.  Best part is no part.

Of course Starship can enable novel modalities.  But they have to make sense.  Ungrounded idle speculation with might's and could easily's isn't very interesting unless you can articulate a problem to be solved.  Two-week deployments with Starship doesn't sound like any rational use of resources.

What problem are you trying to solve?
« Last Edit: 08/22/2020 08:06 pm by AC in NC »

Offline Bananas_on_Mars

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Launching Starlink with Starship
« Reply #22 on: 08/22/2020 08:55 pm »
Build the machine that builds the machine is an Elon Musk credo:  Fine.  When you need that.  Not where you don't.  Best part is no part.

Of course Starship can enable novel modalities.  But they have to make sense.  Ungrounded idle speculation with might's and could easily's isn't very interesting unless you can articulate a problem to be solved.  Two-week deployments with Starship doesn't sound like any rational use of resources.

What problem are you trying to solve?

Well, best part is no part is true... for the finished product.
The launcher or the deployment system is just a means to the finished product - an operational satellite on orbit.

How many parts are only there on the satellites because they have to fold flat? How many parts are overengineered for on-orbit requirements because of requirements from launch?

Assuming the design of the current satellites is not changing when they switch over to starship might be conservative, but also speculative.

SpaceX has shown with their first generation of Starlink satellites that they’re willing to design for an end-to-end optimum.

I remember no-one predicted they would be able to put 60 satellites on a single launch. Almost no-one predicted their deployment method.

In the first post, OP said he couldn‘t fit 400 Starlink satellites into Starship, which was a publicly stated number from SpaceX. My answer to that is that the assumption that SpaceX doesn’t change anything about the form factor might be wrong.
« Last Edit: 08/22/2020 08:58 pm by Bananas_on_Mars »

Offline TheRadicalModerate

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Re: Launching Starlink with Starship
« Reply #23 on: 08/22/2020 09:02 pm »
Depending on how quickly they get to orbit, and how far down range they are when they achieve orbit, the time period when the instantaneous debris path crosses over populated areas may be short enough to greatly reduce risk. The actual performance of Starship is evolving as they make improvements to Raptor, so I doubt that they have definitive numbers to be able to calculate trajectories with associated risk calculations. Could be wrong, maybe their projections are close enough.

Yes, but even an impact zone that's moving close to orbital speed (which it should be, by the time it reaches Panama) can generate a fairly high probability of casualties if it crosses an area with a population density of 3200 p/km².

I think you're probably right that the performance data is pretty iffy at this stage, but you can do a lot if you know the delta-v requirements for a dogleg, and this indicates that they're not too onerous.  The reason I've dug into this is I'm trying to figure out why SpaceX is happy to concentrate the bulk of facilities work in BC when Starlink almost certainly will comprise the vast majority of early operational flights.  Seems like the answer to that question is that a dogleg is doable with a decent-sized payload.

Offline AC in NC

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Re: Launching Starlink with Starship
« Reply #24 on: 08/22/2020 09:14 pm »
Well, best part is no part is true... for the finished product.
The launcher or the deployment system is just a means to the finished product - an operational satellite on orbit.

How many parts are only there on the satellites because they have to fold flat? How many parts are overengineered for on-orbit requirements because of requirements from launch?

Assuming the design of the current satellites is not changing when they switch over to starship might be conservative, but also speculative.

SpaceX has shown with their first generation of Starlink satellites that they’re willing to design for an end-to-end optimum.

I remember no-one predicted they would be able to put 60 satellites on a single launch. Almost no-one predicted their deployment method.

In the first post, OP said he couldn‘t fit 400 Starlink satellites into Starship, which was a publicly stated number from SpaceX. My answer to that is that the assumption that SpaceX doesn’t change anything about the form factor might be wrong.

"Best part is no part" is true across the board.  There is no problem to be solved by on-orbit assembly.  If you think there is, state one instead of hand-waving about minor issues that don't require the ridiculous complexity of on-orbit assembly.

No one said the current design wouldn't change.  They will surely address packing (if that is even a problem) is some simple way rather than the ridiculous complexity of on-orbit assembly (and testing, and packing these tools and components, and returning them to earth after having found some way to stow them safely).

Offline TheRadicalModerate

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Re: Launching Starlink with Starship
« Reply #25 on: 08/22/2020 09:31 pm »
It can shift complexity from the satellites to the „deployment mechanism“. Build the machine that builds the machine is an Elon Musk credo that might extend into space.

On Falcon 9, everything that goes to orbit is gone and not reusable. On Starship, you can get stuff back and reuse it, not only the second stage/Spacecraft, but also the other stuff you might put on there.

The Starlink satellites are currently really optimised for Falcon 9. We shouldn’t expect the satellites that are launched by starship to simply look the same.

Starship doesn’t even have to use a satellite deployment similar to anything that has been done before. It could easily deploy 400 satellites over the course of 2 weeks, one satellite at a time. More like the cubesat deployments from the Spacestation than current Starlink deployment.

You're probably looking at Starlink missions on Starship some time in the next year, but SpaceX can't afford to abandon the v1.x design until Starship is well-proven, and Starlink missions move over from exclusively F9 to exclusively Starship.  That means that early Starship missions will use the same satellites as the F9.  Their FCC deadlines are way too close to risk anything else.

You likely can't deploy satellites over the course of two weeks, because they're running on batteries from the time their GSE support is removed just before launch until the time they can deploy their solar panels.  That can't be a period of more than a few hours.

Why exactly do you think that the satellites are more complex due to their deployment mechanism?  It's certainly true that the satellite design and the deployment mechanism are optimized together, but I don't see any serious compromises in the design.  Indeed, because the deployment mechanism and the satellites are designed as a system, both are considerably simpler. 

As for the disposability of the deployment mechanism, you're dealing with:

1) A PAF.
2) A platform that mounts on the PAF, containing the releases for the tensioning rods.
3) Pairs of tensioning rods.  There are four of them for F9, and there will be 9 of them for Starship.

That's it.  It's an incredibly efficient design.  If you're worried about debris, they're deployed so low (well under 300km, even though that's what I used above), that the tensioning rods, which have low ballistic coefficients, will deorbit in less than a month.

Now:  I think it's quite likely that the chomper with the tilt platform won't be able just to release the tensioning rods and have done with it.  I'm guessing that the platform mounted on the PAF will have to be disposable as well, and be released from the payload bay to float away from the Starship before the tensioning rods can be released.  That's actually no different in terms of the disposable deployment mass, but it's definitely different operationally.  However, it still doesn't require a wholesale redesign of the Starlink itself.

Offline gongora

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Re: Launching Starlink with Starship
« Reply #26 on: 08/22/2020 09:39 pm »
There's a pretty big jump between "SpaceX may change the Starlink satellites for launching on Starship" and "SpaceX may convert to using on-orbit satellite assembly with Starship".  I think we can stop the on-orbit assembly stuff for now.  Please make a different thread if you want to continue that discussion.

Offline Zed_Noir

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Re: Launching Starlink with Starship
« Reply #27 on: 09/05/2020 05:46 am »
SpaceX could change the next gen Starlink bus from the rectangular form to a hexangular form. That would make packing the Starlinks into the Chomper a lot simpler.

Also could Starlinks be deploy from the aft cargo spaces next to the Raptor Vac engines.  In the sense that the Starlink bus can survive a ride up in that location.

Offline indaco1

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Re: Launching Starlink with Starship
« Reply #28 on: 09/05/2020 11:17 am »
..
Yes, but even an impact zone that's moving close to orbital speed (which it should be, by the time it reaches Panama) can generate a fairly high probability of casualties if it crosses an area with a population density of 3200 p/km²...

Once more confident and after many successful launches I can't see a reason because an upper stage, even big, should be considered more dangerous than a fully loaded wide body aircraft.

A380 empty weight: 270000 kg
SS empty weight: 120000 kg
A380 fuel mass: 254000 kg
SS fuel mass: circa 250000 kg (Just methane, not LOX. This is about the amount of energy on board)

Why a wide body from LHR is allowed to fly over London just after take off and a SS in space upon Karman line that in case of accident will mostly vaporize before touching ground and has more time and choice for abort options shoud not be allowed to fly over central Yucatan?

Low quote and low speed is more dangerous for people on the ground, isn't it?
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Offline indaco1

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Re: Launching Starlink with Starship
« Reply #29 on: 09/05/2020 12:10 pm »
^^ I dare to add another extremely stupid idea to turn it in an advantage.

Could they negotiate and pay Mexico for a landing zone for SH on Yucatan shore?  It's 950km downrange, in the right direction perhaps not far from the optimal position.

I know this will rule off rapid reuse, but could significantly increase payload and SH design margins, and reduce costs and risks to develope an ASDS for SH.  A barge is required to take SH back to BC but this is much more simple than landing on it.

I assume most of launches will be for Starlink orbit inclination but even, say, for ISS maybe a proper trajectory saves most of boostback burn propellant compared to RTLS.
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Offline jrhan48

Re: Launching Starlink with Starship
« Reply #30 on: 09/05/2020 01:17 pm »
There has been a lot of discussion over the ability to overfly land while keeping the probability of loss of life below 1 in 10,000. 
I thought a very high-level summary of how this is done might be useful.  For anyone wishing the gory details, I refer you to SAE ARP 4761, which describes in more detail than you will ever want the tools used to calculate the relevant probabilities.

One starts with a Functional Hazard Analysis (FHA).  In this document, one identifies every functional failure that can result in the worst-case loss of mission or loss of life, but also lower failure modes, e.g. serious injuries, or serious damage etc.  This is very much a top-down document, but it serves to identify the failure modalities that can lead to violating the 1:10,000 probability requirement.

Once that is established one performs an FTA, Fault Tree Analysis for each hazard identified in the FHA, which can lead to loss of mission or loss of life.  The fault tree for each hazard is the chain of events that must occur for the event of interest.  This is almost always a chain of events, each of which has its own probability and at each step, is connected to the rest of the tree by logical AND or OR events, allowing eventual calculation of the associated probabilities.  A fault tree can be done either qualitatively or quantitatively.  The former is used when the expected result does not include loss of mission, or loss or life or serious injury.  If loss of life, serious injury, or loss of mission seems near or above the 1:10000 threshold, (above in the sense of the likelihood of occurrence violates the FAA requirement) then a quantitative analysis of the fault tree is required.

When the FTAs for each of the hazards identified in the FHA are in hand, and one has identified the trees for which a quantitative analysis is required, one performs a Failure Modes, Effects, and Criticality Analysis, or FMECA.  The FMECA is very much a bottom-up analysis starting from the lowest level parts list for the vehicle, and generating a failure probability for every component (This is a very large task for a system with thousands of parts).  There are agreed failure models for both electronic and mechanical parts, and for a few novel processes or parts, one might have to construct a new model!?) Once all the models are identified, then there are software programs that will calculate the failure probabilities and put all of them into a database.

Now, using the database of failure probabilities for all the parts, one combines them using the rules of combinatorial logic, to generate for each step in the Fault Tree, for each hazard in the FHA a probability of failure.  Once all the probabilities are known, then they are inserted into each step of the Fault Tree, and a final probability for each hazard identified.  As long as that probability does not violate the 1:10,000 requirement one is golden.  If it does, then some mitigation plan must be developed.
 
For a system as complex as the starship, this requires man-years of effort, by experts in various engineering disciplines, but I strongly suspect SpaceX already has built the models and as the design matures, can update them to keep the analysis as best known at a particular point.  For each launch trajectory, the final steps of the analysis where one includes the probability of injury or death to individuals on the ground is updated.

As one gets actual flight reliability data, the model failure modes are replaced with actual field data, and overtime one tweaks the design to improve the reliability of one's worst five or worst ten issues, which over time also change but this is normal sustaining engineering.

It is very much not known by us (but may be by SpaceX) what will be needed to overfly a particular spot on the earth but based on my experience, it might not be as hard as some here expect to achieve the 1:10,000 probability.  After over a hundred years of effort, the goal for aircraft is not 1:10,000 but rather 1 in a billion for the equivalent hazards, and it is achieved. 

I hope this oversimplified process description can inform the interested reader.

Offline Twark_Main

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Re: Launching Starlink with Starship
« Reply #31 on: 09/05/2020 08:00 pm »
unlike Falcon 9, Starship has Vertical Integration by design.

The whole tension rod stuff isn’t necessarily needed on Starship.

Without the tension rods tying the satellites down, you risk the stack shifting during stage separation. The obvious counterargument is that during stage separation you're in zero g (not negative g) so there's no force to pull the satellites upward, but there's still non-trivial "bumps" during stage separation. You wouldn't want the satellites just floating there, held in place only by inertia and a prayer.

Offline Twark_Main

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Re: Launching Starlink with Starship
« Reply #32 on: 09/05/2020 08:27 pm »
If you're worried about debris, they're deployed so low (well under 300km, even though that's what I used above), that the tensioning rods, which have low ballistic coefficients, will deorbit in less than a month.

Last I checked only the tensioning rods from the v0.9 launch have deorbited, so they have a demonstrated orbital lifespan of many months.

Offline gongora

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Re: Launching Starlink with Starship
« Reply #33 on: 09/05/2020 08:54 pm »
If you're worried about debris, they're deployed so low (well under 300km, even though that's what I used above), that the tensioning rods, which have low ballistic coefficients, will deorbit in less than a month.

Last I checked only the tensioning rods from the v0.9 launch have deorbited, so they have a demonstrated orbital lifespan of many months.

The v0.9 tension rods are still going to be up there for a while (still around 430km).  After that, the v1.0 flight 9 tension rods will take a little while (at about 400x380km), and the rest of the flights have either deorbited or will shortly for the last couple flights.

Offline TheRadicalModerate

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Re: Launching Starlink with Starship
« Reply #34 on: 09/05/2020 09:36 pm »
unlike Falcon 9, Starship has Vertical Integration by design.

The whole tension rod stuff isn’t necessarily needed on Starship.

Without the tension rods tying the satellites down, you risk the stack shifting during stage separation. The obvious counterargument is that during stage separation you're in zero g (not negative g) so there's no force to pull the satellites upward, but there's still non-trivial "bumps" during stage separation. You wouldn't want the satellites just floating there, held in place only by inertia and a prayer.

I'd think that lateral loads were by far the most problematic.  The tensioning system basically makes the "spines" rigid enough to handle any shear loads.  Vertical loads are close to pure tension, and therefore pretty easy to secure.

Just copying over the picture I put in at the beginning of the thread for reference:



The corner spines have some problems, in that it's hard to get two rods to be 180º apart when three separate corners are meeting instead of two.  But I'm more concerned with the center spine, where there's not only very little space to place the rods, but they won't cleanly separate upon release.

A possible way to solve both problems at the same time is to lengthen the corner spines, allowing something like what I have below.  Then you can have two separate spines in the center.  Note that I'm assuming, as I was in the original version, that the creation of alternate spine fittings for the existing design is fairly easy.

This still has problems:  You still have to release everything at once, with a slight spin on it, or it will be unbalanced and likely tumble.  So you have a possibility of the two center sets of rods getting tangled up.  But things are considerably more straightforward in the corners now.

Offline Bananas_on_Mars

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Re: Launching Starlink with Starship
« Reply #35 on: 09/05/2020 09:45 pm »
unlike Falcon 9, Starship has Vertical Integration by design.

The whole tension rod stuff isn’t necessarily needed on Starship.

Without the tension rods tying the satellites down, you risk the stack shifting during stage separation. The obvious counterargument is that during stage separation you're in zero g (not negative g) so there's no force to pull the satellites upward, but there's still non-trivial "bumps" during stage separation. You wouldn't want the satellites just floating there, held in place only by inertia and a prayer.

There‘s tying something down so it doesn‘t float away in microgravity, and then there‘s stacking satellites until the stack is 7m high and weighs almost 8 tons, and turning the stack horizontal, mating it with a rocket, transporting it up a hill, turning it up vertical at the end of a 60m stick.

Look at pictures of the rods and tell me honestly which design criteria you think is driving the design of the rods?

With vertical integration, they could be using a totally different concept to secure the satellites.

Offline TheRadicalModerate

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Re: Launching Starlink with Starship
« Reply #36 on: 09/05/2020 09:58 pm »
There has been a lot of discussion over the ability to overfly land while keeping the probability of loss of life below 1 in 10,000. 
I thought a very high-level summary of how this is done might be useful.  For anyone wishing the gory details, I refer you to SAE ARP 4761, which describes in more detail than you will ever want the tools used to calculate the relevant probabilities.

One starts with a Functional Hazard Analysis (FHA).  In this document, one identifies every functional failure that can result in the worst-case loss of mission or loss of life, but also lower failure modes, e.g. serious injuries, or serious damage etc.  This is very much a top-down document, but it serves to identify the failure modalities that can lead to violating the 1:10,000 probability requirement.

Once that is established one performs an FTA, Fault Tree Analysis for each hazard identified in the FHA, which can lead to loss of mission or loss of life.  The fault tree for each hazard is the chain of events that must occur for the event of interest.  This is almost always a chain of events, each of which has its own probability and at each step, is connected to the rest of the tree by logical AND or OR events, allowing eventual calculation of the associated probabilities.  A fault tree can be done either qualitatively or quantitatively.  The former is used when the expected result does not include loss of mission, or loss or life or serious injury.  If loss of life, serious injury, or loss of mission seems near or above the 1:10000 threshold, (above in the sense of the likelihood of occurrence violates the FAA requirement) then a quantitative analysis of the fault tree is required.

When the FTAs for each of the hazards identified in the FHA are in hand, and one has identified the trees for which a quantitative analysis is required, one performs a Failure Modes, Effects, and Criticality Analysis, or FMECA.  The FMECA is very much a bottom-up analysis starting from the lowest level parts list for the vehicle, and generating a failure probability for every component (This is a very large task for a system with thousands of parts).  There are agreed failure models for both electronic and mechanical parts, and for a few novel processes or parts, one might have to construct a new model!?) Once all the models are identified, then there are software programs that will calculate the failure probabilities and put all of them into a database.

Now, using the database of failure probabilities for all the parts, one combines them using the rules of combinatorial logic, to generate for each step in the Fault Tree, for each hazard in the FHA a probability of failure.  Once all the probabilities are known, then they are inserted into each step of the Fault Tree, and a final probability for each hazard identified.  As long as that probability does not violate the 1:10,000 requirement one is golden.  If it does, then some mitigation plan must be developed.
 
For a system as complex as the starship, this requires man-years of effort, by experts in various engineering disciplines, but I strongly suspect SpaceX already has built the models and as the design matures, can update them to keep the analysis as best known at a particular point.  For each launch trajectory, the final steps of the analysis where one includes the probability of injury or death to individuals on the ground is updated.

As one gets actual flight reliability data, the model failure modes are replaced with actual field data, and overtime one tweaks the design to improve the reliability of one's worst five or worst ten issues, which over time also change but this is normal sustaining engineering.

It is very much not known by us (but may be by SpaceX) what will be needed to overfly a particular spot on the earth but based on my experience, it might not be as hard as some here expect to achieve the 1:10,000 probability.  After over a hundred years of effort, the goal for aircraft is not 1:10,000 but rather 1 in a billion for the equivalent hazards, and it is achieved. 

I hope this oversimplified process description can inform the interested reader.

Thanks, this is a good summary.  But there are three additional things that you need beyond just pLOC and pLOM to deal with the risk to public analysis:

1) You need a model for what kinds of debris will be generated by each failure, both in terms of its velocity distribution and the ballistic coefficient distribution of the debris cloud.  (Note that many, but not all, of these will come down to just plugging in the distribution expected from triggering AFTS at that point in the trajectory, which I assume is a completely different model, but one that almost certainly exists.)

2) You need to know how the fault tree varies in time over the entire trajectory.  This, coupled with #1, gives you a distribution of state vectors for each failure point.  I suspect that this is well-understood from the fault tree analysis itself, but

3) Using #1 and #2 together gives you a time-varying probability distribution for each point on the ground.  You then have to convolve that with the population density for that point and integrate in a whole bunch of different dimensions to come up with the total risk to the public.

Offline TheRadicalModerate

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Re: Launching Starlink with Starship
« Reply #37 on: 09/05/2020 10:04 pm »
There‘s tying something down so it doesn‘t float away in microgravity, and then there‘s stacking satellites until the stack is 7m high and weighs almost 8 tons, and turning the stack horizontal, mating it with a rocket, transporting it up a hill, turning it up vertical at the end of a 60m stick.

Look at pictures of the rods and tell me honestly which design criteria you think is driving the design of the rods?

With vertical integration, they could be using a totally different concept to secure the satellites.

Even without horizontal integration, you still have (per the SUG) 2g lateral accelerations.

Beyond that, I don't think you want a completely different concept if it means that you have to have different satellites for F9 and Starship.  The launches are going to overlap for quite a while, especially since Starship launch failures (likely to be expected in the early days) can ground Starship for months at a time while they do the failure analysis and remediation for it.

If you can limit your changes to only the fittings that the tension rods compress, then it's really easy to build the same satellites for both launchers, with only minor changes to the spines.

Online Robotbeat

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Re: Launching Starlink with Starship
« Reply #38 on: 09/06/2020 05:16 am »
I suspect it may be a lot fewer Starlink satellites on Starship, at least at first. Maybe like 200 or so. Preserves more propellant margin. Plus early Starships might be really heavy.
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Offline TheRadicalModerate

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Re: Launching Starlink with Starship
« Reply #39 on: 09/06/2020 09:33 am »
I suspect it may be a lot fewer Starlink satellites on Starship, at least at first. Maybe like 200 or so. Preserves more propellant margin. Plus early Starships might be really heavy.

If you stick only to the cylindrical part and scale 2*30 satellites per 6.7m stack to 6*8m stacks, you get 214.  You could make the stacks somewhat higher and stay inside the static envelope in the ogive, but I think you're right that, between performance uncertainty and the dogleg, somewhere between 50t and 70t is about right.

 

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