Author Topic: Skyrora  (Read 58373 times)

Offline Star One

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Re: Skyrora
« Reply #80 on: 10/12/2021 09:00 am »
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A SCOTLAND-based rocket company has signed a deal with a Shetland spaceport that could see the first journeys to space from the UK by next year.

Skyrora, which has its headquarters in Edinburgh, has agreed a multi-launch deal over the next decade for the site on Unst, the most northerly of the Shetland Islands.

The company hopes to send its 23-metre long, 56-tonne XL rocket to deliver satellites into orbit from 2022.

The multi-launch agreement with SaxaVord will run for the next decade, giving Skyrora the ability to build towards a target of 16 launches a year by 2030.

Once operational, the SaxaVord Spaceport is expected to create 140 jobs locally, with an additional 70 jobs across Shetland.

https://www.heraldscotland.com/business_hq/19640314.skyrora-launch-shetland-rockets/

Offline PM3

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Re: Skyrora
« Reply #81 on: 12/26/2021 12:43 pm »
Skyrora develops Skyprint 2, the ‘largest hybrid 3D printer in Europe’ for rocket parts

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Poised to start production in Q2 2022, the firm’s upcoming Skyprint 2 3D printer will be used to manufacture large-format rocket engine parts up to 2.3m in length for Skyrora’s satellite launch vehicles. The machine is built on the previously developed Skyprint 1 and will feature both metal 3D printing and traditional CNC milling functionality in the same workspace.
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Offline Mighty-T

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Re: Skyrora
« Reply #82 on: 05/23/2022 07:27 pm »
First stage engine testing @Skyrora!
Hard to see the flame, though...
https://twitter.com/Skyrora_Ltd/status/1528712100553826304

Offline JetProp

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Re: Skyrora
« Reply #83 on: 05/24/2022 12:47 pm »
and I think the Reaction Motors LR40 aircraft rocket engine was the only one built with a similar cycle (though they had back luck with that which seems to have been what put the US industry off peroxide). I'd be very interested if anyone knows of other examples of this staged un-combustion approach.
11D217 of "Design bureau of power engineering", USSR, was designed and tested (fire test) at 1970-s. Works started at 1972 and ended at 1979.
Engine made for descent/ascent module manned lunar comples N-1/L-3M.
There were 141 static fire test of 67 engines.
Thrust at vacuum: 12 tonnsforce;
Isp vac.: 331 seconds;
Chamber pressure: 150 kilogrammforce/square santimetr;
Scheme: closed cycle;
Propellant: high concentrated hidrogen peroxide/kerosene;
Coolant of chamber: Kerosene.

Sorry my bad english.

Offline Dmitry_V_home

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Re: Skyrora
« Reply #84 on: 05/24/2022 04:28 pm »
RD-161P (РД-161П by russian): http://www.k204.ru/books/vrd/wiki2/PDF/Emash.pdf
Page 16

Offline Star One

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Re: Skyrora
« Reply #85 on: 05/24/2022 05:02 pm »
SKYRORA COMPLETES 70KN ENGINE TESTS IN LINE WITH ESA’S BOOST! PROGRAMME

Edinburgh, 23 May 2022: Rocket company Skyrora has successfully completed and documented a 70kN rocket engine test, marking a key milestone in its contract under the European Space Agency (ESA)’s Commercial Space Transportation Services and Support Programme (CSTS). Being a part of this initiative is paramount to Skyrora’s journey, as it unlocks the next round of qualification tests and moves the company one step closer to its goal of orbital launch. This test, the latest in a series of 16, lasted 20 seconds, was completed within acceptable parameters, and was conducted using a different propellant mixture ratio. Skyrora will now scale up its manufacturing process, and will oversee qualification tests on one engine a week.


Founder and CEO Volodymyr Levykin said:

“Without the tireless efforts of our international team, this milestone wouldn’t have been possible. Everybody’s insights have been invaluable, and their spirit is a true testament to the passion shared by everyone at Skyrora.”
The 70kN rocket engine is unique in its design, and will be the first staged combustion engine on high-test peroxide (HTP) when qualified. Skyrora’s orbital engine, which was designed and produced on-site at the company’s recently-launched new vehicle assembly facility and with the support of the ESA’s Boost! programme, is a critical component of Skyrora’s XL orbital vehicle, used on the first and second stages.

The test was completed at Skyrora’s state of the art test site in Gorebridge, Midlothian, which opened in March 2022 and is the largest of its kind in the UK at more than 120,000 sq ft (just over two football fields). Skyrora is committed to launching in the most sustainable way possible, which is greatly aided both by its in-house manufacturing capabilities and by having this local test facility, which reduces Skyrora’s carbon footprint versus transporting engines and equipment to third-party facilities. The Midlothian site also uses rainfall from the Scottish Lowlands in the test stand’s cooling and sound dampening systems.

The engine was fully 3D-printed, and at the end of last year Skyrora announced that it had created the largest hybrid 3D printer of its kind in Europe, SkyPrint 2, which will come into full operation later in 2022. Taking influence from Britain’s rich space heritage, design inspiration for elements of this latest engine was taken from the Black Arrow Gamma8.

Skyrora’s Head of Engineering, Dr Jack James Marlow, said:

"The engine passed its final development test with all data nominal and all system requirements met, which is a fantastic team achievement. This test concludes a key milestone with ESA as per our C-STS contract, and now unlocks the next series of tests for engine qualification. Our unique engine uses HTP to power the turbopump, in a closed-cycle approach as opposed to Black Arrow’s open-cycle. This means we have higher engine efficiency while keeping the overall system simple. This allows us to deliver greater payload to orbit for our customers."
Director of Commercial Spaceflight at the UK Space Agency, Matt Archer, added:

"Huge congratulations to the Skyrora team for successfully completing this latest engine test and taking a big step forward in its journey to orbit. This innovative engine, which will be built entirely using 3D printing on-site in Scotland, showcases the exceptional level of technology and engineering skills in the UK. As we approach the UK’s first commercial space launch this summer, Skyrora’s manufacturing capabilities will further enhance the UK’s reputation as Europe’s most attractive destination for launch activities.”
Dr. Thilo Kranz, Commercial Space Transportation Programme Manager at the European Space Agency commented:

"We are excited to witness the excellent progress at Skyrora with the 70kN engine development achieved with Boost! support, and we congratulate the team for completing the initial series of tests successfully!"
The engine will now be disassembled and refurbished ahead of qualification testing, which will bring Skyrora closer to propulsion system integration and stage testing.

https://www.skyrora.com/post/skyrora-completes-70kn-engine-tests-in-line-with-esas-boost-programme

Offline Steven Pietrobon

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Re: Skyrora
« Reply #86 on: 05/25/2022 08:09 am »
Chamber pressure: 150 kilogrammforce/square santimetr;

That is 14.7 MPa, which is about half the chamber pressure of Raptor. Great to see an closed cycle engine using HTP/Kerosene!
« Last Edit: 05/25/2022 08:09 am by Steven Pietrobon »
Akin's Laws of Spacecraft Design #1:  Engineering is done with numbers.  Analysis without numbers is only an opinion.

Offline JetProp

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Re: Skyrora
« Reply #87 on: 05/25/2022 03:08 pm »
That is 14.7 MPa
Yes.
Quote
which is about half the chamber pressure of Raptor. Great to see an closed cycle engine using HTP/Kerosene!
Becose Km (mass flow ratio of oxidiser to fuel) for HTP/Kerosene is very big (approximately 6), so power balance in licquid propellant rocket engine (I am dont know, how called this equation in english) easily closes (there are a lot of gas for the turbine).
For the 11D11 engine (projected for second stage of 15A15 missile) was variant at 280 amtosphere!.. (http://epizodyspace.ru/bibl/glushko/izbran-rab-glushko/1/05.html) At final version pressure was 150 atm.
Sorry for offtop.

Offline Steven Pietrobon

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Re: Skyrora
« Reply #88 on: 05/28/2022 05:46 am »
For a closed cycle NTP/Kero engine, is the decomposed HTP only used in the gas generator to power the pumps, or is some kerosene also used?
Akin's Laws of Spacecraft Design #1:  Engineering is done with numbers.  Analysis without numbers is only an opinion.

Offline Rik ISS-fan

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Re: Skyrora
« Reply #89 on: 05/28/2022 12:03 pm »
I think it's catalytic and thermal decomposition of HTP into steam and radical oxygen that's used to drive the turbine(s) of the turbopump(s). This is later feed into the combustion chamber that is regeneratively cooled by the RP-1 fuel. But I could be wrong.

I really like the simplicity and efficiency of this cycle and propellent combination.
AFAIK this was used on the Bristol Siddeley Gamma rocket engines and the Blue Origin BE-2 and most likely other engines. So I don't really get how the Skyrora Skyforce turbo is so innovative.
If my understanding of this engine cycle is correct, Nammo UM-2 requires a quite similar powerpack.
The exhaust products with HTP as ozidizer contain ~4x as much steam [H2O (g)], because the H2O2 is decomposed in H2O and O before the O reacts with the fuel. I don't know if this has benefits, besides lower combustion temperatures. ISP is lower but density ISP is similar with HTP instead of LOx with hydrocarbons.

Offline Steven Pietrobon

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Re: Skyrora
« Reply #90 on: 05/29/2022 04:50 am »
The Gamma engine was open cycle. The gas generator output was dumped overboard. See

https://forum.nasaspaceflight.com/index.php?topic=39674.msg1660143#msg1660143

The big difference with this engine is that it is closed cycle. I don't think there is enough kerosene to cool the engine nozzle. The Gamma engine used HTP to cool the nozzle which I expect their engine to also do. I think the cycle for the HTP and kerosene are

HTP Tank -> Pump -> Engine Nozzle -> Gas Generator -> Pump Turbine -> Combustion Chamber.

Kero Tank -> Pump -> Combustion Chamber.
« Last Edit: 05/29/2022 04:52 am by Steven Pietrobon »
Akin's Laws of Spacecraft Design #1:  Engineering is done with numbers.  Analysis without numbers is only an opinion.

Offline FutureSpaceTourist

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Re: Skyrora
« Reply #91 on: 07/14/2022 12:29 pm »
https://www.skyrora.com/post/skyrora-opens-the-uks-largest-rocket-engine-manufacturing-facility-to-bolster-british-launch-capabilities

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SKYRORA OPENS THE UK’S LARGEST ROCKET ENGINE MANUFACTURING FACILITY TO BOLSTER BRITISH LAUNCH CAPABILITIES

British space company gears up for launch, with production commencing on three rockets at Cumbernauld facility

14 July, 2022 – UK rocket company Skyrora has taken another important stride towards achieving a sovereign orbital launch from British soil by opening a new manufacturing and production facility, the largest of its kind in the UK. After recently opening its engine test facility in Midlothian, this new facility in Cumbernauld allows the company to concentrate its launch development practices in custom-built domestic facilities, further strengthening Skyrora’s status as the leader in the UK space race.

The production of two Skyrora vehicles has already commenced at the Cumbernauld site, which will increase up to 16 per year once mass production begins. The site boasts unique capabilities for space infrastructure in the UK, as certain tests that would typically be outsourced to facilities in other countries can now be conducted domestically. For the very first time, the UK has an asset capable of conducting full-stage structural and pressure testing and full-stage functional and cold flow testing. Conducting these tests domestically saves significant time and costs, and represents a key advantage for UK space efforts. As such, the maiden testing of the second stage of the Skyrora XL rocket can now be performed from UK soil, having been fully manufactured and assembled in-house. This includes the assembly of the 70kN engine, the most powerful commercially-produced liquid engine in the UK, which has been built using 3D-printed engine components.

A critical milestone for the development of the Skyrora XL, the hot fire testing will see the second stage attached to a stand at the newly-opened Midlothian test facility as the engine simulates a real launch. This enables important telemetry data to be collected and analysed on-site. As a three-stage launch vehicle, the second stage of Skyrora XL will start its engines at approximately 62km before releasing the third stage at around 190km for orbital launch.

The Skyrora Vehicle Assembly Building in Cumbernauld consists of 55,000 sq ft of factory floor and office space, along with a 67,000 sq ft yard large enough to contain the entire Skylark L launch complex and future Skyrora XL launch facilities for rehearsals, integration works, and launch preparation. Altogether, the facility roughly equates to the size of two standard football pitches and can accommodate up to 16 Skyrora XL vehicles for assembly, integration, and launch per annum. The manufacturing and production site will generate new employment opportunities both in the North Lanarkshire area and in the rest of Scotland, boosting local economic prospects by accommodating up to 100 high-skilled technical and business roles.

Skyrora's Head of Engineering, Dr Jack James Marlow, said:

“This purpose-built manufacturing and assembly site, combined with the Midlothian testing facility, allows Skyrora to take direct charge of the development cycle in-house. As a business, we now have a full set of domestic facilities to allow for close control of the quality and rapid development and testing of Skyrora XL ahead of its demo launch. The site will also allow us to further optimise manufacturing processes developed by our colleagues in Ukraine and scale-up launch vehicle production in the long term, enabling further expansion and growth in the future."

Skyrora’s readiness to enter mass production comes at a pivotal time in the UK space race, as the company endeavours to become the first British company to launch a rocket from UK soil with its orbital vehicle, Skyrora XL. By 2030, Skyrora aims to conduct 16 launches per year from Saxavord launch complex in the Shetland Islands alone.

Skyrora founder and CEO Volodymyr Levykin said:

“To play a significant role in the emerging global space economy, the UK has to develop sovereign launch capabilities. This isn't just about offering different locations for launch, but everything that precedes that moment. Being able to offer end-to-end domestic capabilities from development, manufacturing, testing, and launch provides the UK with a crucial advantage as it looks to unlock its capabilities and deliver on its potential on the global stage. This crucial asset would not have been possible without the dedication and talent of the entire Skyrora team, both here in Scotland and in Ukraine.”

Levykin continued:

“We’re proud to be leading the way for the UK space sector, promoting further STEM job creation that will be vital to the UK Government’s Levelling Up agenda. As outlined in the National Space Strategy, SMEs will be central to the Government’s wider plans for the space sector, and this new site is a prime example of this. There is an enormous commercial opportunity to be seized here, and a chance for the UK to play a key strategic role in the new space economy. However, in order to do this, investment is needed at the highest level of Government to support the efforts of private companies, otherwise we risk missing the chance to future-proof the British economy and letting talent slip through our fingers.”

Pamela Humphries, Head of Planning and Regeneration at North Lanarkshire Council, said:

“North Lanarkshire is an ideal location for businesses to set up and grow, with excellent transport links, support, and a skilled workforce, and we are very pleased to welcome Skyrora to the area. The company operates in a very exciting and dynamic industry and is ambitious for its development, offering many opportunities for other local businesses to provide support services which can only be positive for our local economy.”
The Cumbernauld manufacturing and production facility has been made possible in part by the support and collaboration with the UK Space Agency (UKSA) and the European Space Agency (ESA), who both share in Skyrora’s vision for the future of launch capabilities and assured access to space from these shores.

Ian Annett, Deputy CEO, UK Space Agency said:

“As we approach the UK’s first commercial space launch this Autumn, Skyrora’s new manufacturing and production facility in Cumbernauld will further enhance the UK’s reputation as Europe’s most attractive destination for launch activities.

“Scotland is home to around one-fifth of all space jobs in the UK and, by harnessing the opportunities provided by commercial spaceflight, we are creating highly skilled jobs and local opportunities in Scotland and across the country.”

Offline Steven Pietrobon

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Re: Skyrora
« Reply #92 on: 07/15/2022 06:16 am »
Video of the second stage. Seems to be a bit of space between the engine and the bottom of the tank.

« Last Edit: 07/16/2022 03:30 am by Steven Pietrobon »
Akin's Laws of Spacecraft Design #1:  Engineering is done with numbers.  Analysis without numbers is only an opinion.

Offline edzieba

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Re: Skyrora
« Reply #93 on: 07/15/2022 09:08 am »
It also appears to be hard-mounted with no gimbal. Which is odd, as the plumbing is clearly routed to accommodate bellows, but none are installed.

Offline PM3

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Re: Skyrora
« Reply #94 on: 07/15/2022 02:22 pm »
Btw, Skyrora wants to launch from the German offshore spaceport in the North Sea (which is not licensed yet by German government):

https://app.handelsblatt.com/technik/it-internet/raumfahrt-viele-haben-das-damals-belaechelt-weltraumbahnhof-in-nordsee-gewinnt-erste-kunden/27584952.html

Besides of Shetland / Saxavord, of couse.
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Offline trimeta

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Re: Skyrora
« Reply #95 on: 07/15/2022 04:52 pm »
Btw, Skyrora wants to launch from the German offshore spaceport in the North Sea (which is not licensed yet by German government):

https://app.handelsblatt.com/technik/it-internet/raumfahrt-viele-haben-das-damals-belaechelt-weltraumbahnhof-in-nordsee-gewinnt-erste-kunden/27584952.html

Besides of Shetland / Saxavord, of couse.

Skyrora actually announced their interest in the North Sea launch facility over a year ago.

Edit: OK, not "over a year ago," I forgot how Europeans represent dates. Still, September of last year.
« Last Edit: 07/15/2022 05:40 pm by trimeta »

Re: Skyrora
« Reply #96 on: 08/18/2022 01:46 am »
Skyrora hot fired their second stage recently.

Look's a little "sooty?"
« Last Edit: 08/18/2022 01:47 am by Jrcraft »
AE/ME
6 Suborbital spaceflight payloads. 14.55 minutes of in-space time.

Offline Steven Pietrobon

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Re: Skyrora
« Reply #97 on: 08/18/2022 05:50 am »
Skyrora hot fired their second stage recently.
...
Look's a little "sooty?"

For a HTP/Kero engine, that is very sooty. The old Gamma engines from Black Arrow were much cleaner in that you could hardly see the exhaust! Maybe they are using a lot of kerosene film cooling for the nozzle.
Akin's Laws of Spacecraft Design #1:  Engineering is done with numbers.  Analysis without numbers is only an opinion.

Offline Rik ISS-fan

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Re: Skyrora
« Reply #98 on: 08/20/2022 02:09 pm »
Shouldn't HTP-RP1 engines run oxidizer rich?
The main exaust product should be steam (H2O gas). It shouldn't contain sute, aka uncombusted carbon. Does this mean incomple combustion thus not so efficient engines.
They probably have some work to do.

Offline trimeta

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Re: Skyrora
« Reply #99 on: 08/20/2022 06:37 pm »
Shouldn't HTP-RP1 engines run oxidizer rich?
The main exaust product should be steam (H2O gas). It shouldn't contain sute, aka uncombusted carbon. Does this mean incomple combustion thus not so efficient engines.
They probably have some work to do.

I thought basically all engines (even ORSC engines) ran slightly fuel-rich in the main combustion chamber. Not that the exhaust we see in the video is necessarily consistent with "slightly" fuel-rich.

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