Author Topic: Developing the BFS - Phase 1 Big Falcon Hopper (BFH) Discussion - THREAD 1  (Read 652352 times)

Offline RDMM2081

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Here's a really dumb idea about the portholes: they're literally just temporary access holes poked through the side of this structure because they can.

As many have said, this is very clearly NOT the final orbital design, just a test article with crazy margins and design/construction techniques.  Maybe they needed some access holes, so they just cut some holes, and intend to "patch them up as good as needed" for the test hops.

(I also think they are more probably for RCS (new methalox thrusters, not draco/superdraco) or possible even fin/canard/brakeron/gridfin thing attachment points)

I was going to like your post, but I disagree with the last statement.  I find it really unlikely that they will be RCS ports / attachments points.    They're set up for ventilation, and either will stay that way, or be patched up later.

I guess I shot myself in the foot by putting two completely disparate statements in my post.  I haven't been right about anything yet, but I hadn't seen the "simple hole" theory stated very clearly yet so thought it needed a voice.

Offline magnemoe

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not if they're for X-Y translation or rotation about Z axis. those you would want near the COM.

The center of mass is going to vary depending on fuel load.  If the hopper has an RCS system (and I doubt it will for version 1), it would make the most sense to have a set of thrusters on the far ends of the ship.  It can then account for whatever the current center of mass might be.  With thrusters at the center it only works it's only optimized for a particular fuel load.

Edit: technically a central set of RSC thrusters would work regardless of COM, but is probably less optimal due to a smaller lever arm.
They could if pointed in all directions. Think lunar lander upper stage used this setup. That would be the top part during decent and landing.
You can also use moving thrusters but nobody used this outside of deep space and you will not use it for BFS who is planned to be manned during an landing.
But putting them on the ends makes a lot more sense. 

Offline RotoSequence

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not if they're for X-Y translation or rotation about Z axis. those you would want near the COM.

The center of mass is going to vary depending on fuel load.  If the hopper has an RCS system (and I doubt it will for version 1), it would make the most sense to have a set of thrusters on the far ends of the ship.  It can then account for whatever the current center of mass might be.  With thrusters at the center it only works it's only optimized for a particular fuel load.

Edit: technically a central set of RSC thrusters would work regardless of COM, but is probably less optimal due to a smaller lever arm.
They could if pointed in all directions. Think lunar lander upper stage used this setup. That would be the top part during decent and landing.
You can also use moving thrusters but nobody used this outside of deep space and you will not use it for BFS who is planned to be manned during an landing.
But putting them on the ends makes a lot more sense.

We're still well and truly in the dark on the reason why SpaceX punched big holes in the vicinity of the tankage volume, I think. I'm leaning towards the flag and holes side being the "top," which would suggest RCS of some kind, but that location seems to make for a terrible moment arm.

Perhaps they're tank-bleed valves for the tanks, deliberately located in the least disruptive position for the vehicle's reaction control system?

Offline holmstar

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located in the least disruptive position for the vehicle's reaction control system?

*if it even has an RCS at all.

Offline RotoSequence

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located in the least disruptive position for the vehicle's reaction control system?

*if it even has an RCS at all.

The Hopper probably doesn't need RCS, but it will need bleed valves for the tanks.  :D

Offline Johnnyhinbos

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I am all for the equalization venting theory. It's simple, straightforward, and is logical. There's no thrust structure to speak of in this section (as far as we can tell). That section is being attached to the much more robust water tank section via metal tabs and holes on the top of the water tank. The holes aren't perfectly aligned in a horizontal line - if they were going to be backed by a rigid thrust structure you would expect higher precision fidelity when making the holes.


I think people are getting a bit too wild in the speculation department. This is a Phase I hopper (see thread title). So it's KISS (Keep It Simple, Stupid). There is so much to be learned by SpaceX through a simple (relatively speaking) BFH.


And this follows with a standard disclaimer - it's SpaceX - they never disappoint!


One last comment. Everyone tends to say "Elon" when it's really "SpaceX". There are a LOT of really brilliant and creative thinking people at SpaceX. I remember talking to Stan Love when I was at the static fire for the SLS SRB QM-1 out in Promontory, Utah a few years ago and he couldn't stop talking about the amazing young brilliant engineers at SpaceX. They had blown his mind. Those are the people who are actually doing this design. Elon is a visionary and an amazing idea guy - but the execution is all because of those other people...
« Last Edit: 01/04/2019 06:21 pm by Johnnyhinbos »
John Hanzl. Author, action / adventure www.johnhanzl.com

Offline holmstar

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I think people are getting a bit too wild in the speculation department. This is a Phase I hopper (see thread title). So it's KISS (Keep It Simple, Stupid). There is so much to be learned by SpaceX through a simple (relatively speaking) BFH.

This!  I'm also guilty of the Elon thing.  He's the defacto face of SpaceX, though Gwen makes quite a few appearances also.  Much of the info we get comes from Elon, so it's easy to fall into the trap of "Elon said..."

Offline JonathanD

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I think people are getting a bit too wild in the speculation department. This is a Phase I hopper (see thread title). So it's KISS (Keep It Simple, Stupid). There is so much to be learned by SpaceX through a simple (relatively speaking) BFH.

This!  I'm also guilty of the Elon thing.  He's the defacto face of SpaceX, though Gwen makes quite a few appearances also.  Much of the info we get comes from Elon, so it's easy to fall into the trap of "Elon said..."

Given the design, it seems to be primarily a Raptor test bed more than anything.  There are definitely some aesthetic considerations involved also, for which I don't think Elon can help himself.

Offline Slarty1080

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not if they're for X-Y translation or rotation about Z axis. those you would want near the COM.

The center of mass is going to vary depending on fuel load.  If the hopper has an RCS system (and I doubt it will for version 1), it would make the most sense to have a set of thrusters on the far ends of the ship.  It can then account for whatever the current center of mass might be.  With thrusters at the center it only works it's only optimized for a particular fuel load.

Edit: technically a central set of RSC thrusters would work regardless of COM, but is probably less optimal due to a smaller lever arm.
They could if pointed in all directions. Think lunar lander upper stage used this setup. That would be the top part during decent and landing.
You can also use moving thrusters but nobody used this outside of deep space and you will not use it for BFS who is planned to be manned during an landing.
But putting them on the ends makes a lot more sense.

We're still well and truly in the dark on the reason why SpaceX punched big holes in the vicinity of the tankage volume, I think. I'm leaning towards the flag and holes side being the "top," which would suggest RCS of some kind, but that location seems to make for a terrible moment arm.

Perhaps they're tank-bleed valves for the tanks, deliberately located in the least disruptive position for the vehicle's reaction control system?

Perhaps the're drain holes for the toilets? :o
My optimistic hope is that it will become cool to really think about things... rather than just doing reactive bullsh*t based on no knowledge (Brian Cox)

Offline RotoSequence

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I am all for the equalization venting theory. It's simple, straightforward, and is logical. There's no thrust structure to speak of in this section (as far as we can tell). That section is being attached to the much more robust water tank section via metal tabs and holes on the top of the water tank. The holes aren't perfectly aligned in a horizontal line - if they were going to be backed by a rigid thrust structure you would expect higher precision fidelity when making the holes.

Since they could be actively cooling the structure and tankage by sinking the heat of entry into some of the onboard propellants, they'll have some pretty significant gas outflow to keep the ullage pressure from being too high. If these valves serve that purpose, they're probably pointing up and away from the already complex and dynamic reentry heating environment.

Offline DistantTemple

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Inside there is a suite for NSF commentators to get a first hand experience. The holes are for ventilation of hot air.
We can always grow new new dendrites. Reach out and make connections and your world will burst with new insights. Then repose in consciousness.

Offline bocachicagal

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Two moves in one day!
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Offline 50_Caliber

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I am all for the equalization venting theory. It's simple, straightforward, and is logical. There's no thrust structure to speak of in this section (as far as we can tell). That section is being attached to the much more robust water tank section via metal tabs and holes on the top of the water tank. The holes aren't perfectly aligned in a horizontal line - if they were going to be backed by a rigid thrust structure you would expect higher precision fidelity when making the holes.


I think people are getting a bit too wild in the speculation department. This is a Phase I hopper (see thread title). So it's KISS (Keep It Simple, Stupid). There is so much to be learned by SpaceX through a simple (relatively speaking) BFH.


And this follows with a standard disclaimer - it's SpaceX - they never disappoint!


One last comment. Everyone tends to say "Elon" when it's really "SpaceX". There are a LOT of really brilliant and creative thinking people at SpaceX. I remember talking to Stan Love when I was at the static fire for the SLS SRB QM-1 out in Promontory, Utah a few years ago and he couldn't stop talking about the amazing young brilliant engineers at SpaceX. They had blown his mind. Those are the people who are actually doing this design. Elon is a visionary and an amazing idea guy - but the execution is all because of those other people...

Definitely! Elon has provided the vision and money for this process, but the engineers and techs behind the scenes have designed and built these things. They're the ones that have literally given blood,sweat and tears to make a lot of this happen.

Offline ejb749

So close.  It almost fit.  ;)

Offline Johnnyhinbos

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Two moves in one day!
Oh my!


So - can people perhaps see a simple explanation for internal ventilation now?
John Hanzl. Author, action / adventure www.johnhanzl.com

Offline Cinder

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Very slightly behind NSF discussion in terms of questions and answers/hypotheses.

in and it seems to me that these are just the nozzles, the engines themselves are not mounted
You can look through the cutout for one of the lower tubes of the legs in an earlier picture and see the curve of a turbopump exhaust manifold that is used for nozzle cooling (I believe). Highly doubt that would be there unless actual engines.


I'd pull up the picture, but to be honest, this thread is so clogged with speculative posts (like this one), that the actual updates / images are fully buried...
visible at +- 1m52s above
« Last Edit: 01/04/2019 07:18 pm by Cinder »
NEC ULTIMA SI PRIOR

Offline Wudizzle

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Two moves in one day!
Oh my!


So - can people perhaps see a simple explanation for internal ventilation now?

Sure, but unless there is a bulkhead in the way, not sure why said ventilation wouldn't be run through holes already present in the concrete jig? Seems a better option than drilling otherwise unnecessary holes (assumed in this premise) in your spacecraft.

Offline Johnnyhinbos

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Two moves in one day!
Oh my!


So - can people perhaps see a simple explanation for internal ventilation now?

Sure, but unless there is a bulkhead in the way, not sure why said ventilation wouldn't be run through holes already present in the concrete jig? Seems a better option than drilling otherwise unnecessary holes (assumed in this premise) in your spacecraft.


Agreed - however allowing ambient air to pass in/out during ascent/descent of hop tests would be useful to prevent over/under expansion due to ambient pressure changes.
John Hanzl. Author, action / adventure www.johnhanzl.com

Offline lonestriker

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A few observations:

There is more than enough room in the lower, non-shiny thicker walled section of the hopper for fuel to stay aloft for 6minutes.  that is something like 4km/s of deltaV, a lot of it at relatively low throttle settings, probably averaging somewhere between 300s and 320s rocket Isp through the flight.  That implies a fuel to dry mass ratio of about 4:1 and with Raptors somewhere around 200tonnes thrust probably a little less than 400tonnes fuel and a little more than 400m³ fuel capacity (densified methalox about 930kg/m³).  Fuel will need to be sub-cooled (densified) methalox for the Raptor turbopumps.

Tanks will almost certainly be just domes welded into walls of lower hopper section between upper and lower leg frames, thick walls in that area make for forgiving assembly accuracy and welding requirements.

Only need about 9-10m total tank length including spherical ends at Ø9m but the domes will be somewhat flattened - necessary as otherwise hard to achieve the LOX:CH4 volume ratio of 60:40.  The larger volume 'squashed' sphere LOX tank will be above the lower volume CH4 tank, it's lower dome forming the upper dome of the CH4 tank so that it drains from it's lowest point in the middle.

The shiny shell above the lower legged body is nothing but an aeroshell.  No tanks, probably a little instrumentation and reaction control system stuff.  Perhaps a frame of some sort to rigidify the aeroshell and perhaps provide an anchor point for some nose ballast.

The aeroshell will likely be filled with vented oxygen with a pressure relief valve to provide some positive stiffening pressurisation.

4km/s is enough to get pretty high and fast, but it is likely the hopper is only leading more sophisticated and lightweight stainless steel flight test articles by 6 months, and without movable forward and aft aero-surfaces it is unlikely that they can learn much from it above low transonic speeds.
I very much like your summary of likely construction going forwards.
Except I would be surprised if BFH or BFS used densified propellants. ISTM this would require a step too far for GSE employed initially on Mars. Seems right for SHB, though.

I very much doubt BFH or Starship will use densified/sub-cooled propellant.  It won't be sub-cooled on landing from orbit or Mars return.  Super Heavy will almost certainly use sub-cooled prop.  SS may launch with sub-cooled prop, but it'll be warmer by the time it comes to landing.

There was mention on one of the threads or Youtube about sub-cooled prop really mostly being needed for initial S1 boost.

Offline envy887

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Two moves in one day!
Oh my!


So - can people perhaps see a simple explanation for internal ventilation now?

Sure, but unless there is a bulkhead in the way, not sure why said ventilation wouldn't be run through holes already present in the concrete jig? Seems a better option than drilling otherwise unnecessary holes (assumed in this premise) in your spacecraft.

The engines and tanks will likely block ventilation from the bottom once the shiny hat is mounted on it.

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