Author Topic: SpaceX Dragon 2 Updates and Discussion - Thread 3  (Read 815099 times)

Offline whitelancer64

Re: SpaceX Dragon 2 Updates and Discussion - Thread 3
« Reply #1360 on: 07/27/2020 06:24 pm »
What is the reason for not separating the trunk after de-orbit? I would have thought disposing of the trunk would be good practice, rather than leaving it as debris.
This has been EXTENSIVELY discussed, up-thread and elsewhere, in many posts. If you read thru you will understand the issues without repeating the question.
As to the trunk being orbital debris, the ISS is flown low, around 400 km altitude, partly so that the exosphere scrubs debris out of orbit.  The ISS requires frequent boosting to keep it from being dragged down.  (Check out the ISS altitude vs time graph on Heavens Above.)  The trunk is low density, quite hollow , so will have a relatively short lifetime at an altitude with few satellites.

Well not that I would call "more than a year and a half" a "short lifetime" in orbit. The trunk from Demo-1 is still up there and hasn't really gone down too much. It may still take another year until it decays and reenters

It's also large and easily tracked, so it's not really a problem.

US regulations require defunct satellites (which does include things like the Dragon's trunk) be either sent to a safe graveyard orbit, or to be deorbited within 25 years.
"One bit of advice: it is important to view knowledge as sort of a semantic tree -- make sure you understand the fundamental principles, ie the trunk and big branches, before you get into the leaves/details or there is nothing for them to hang on to." - Elon Musk
"There are lies, damned lies, and launch schedules." - Larry J

Offline FutureSpaceTourist

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Re: SpaceX Dragon 2 Updates and Discussion - Thread 3
« Reply #1361 on: 08/03/2020 06:43 pm »
https://twitter.com/thesheetztweetz/status/1290356120612216832

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The director of SpaceX's Commercial Crew & Cargo is leaving the company after Demo-2's success:

twitter.com/spaceabhi/status/1290336703312326656

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Some professional news all: After over 10 years, this will mark my last week @SpaceX.  It was an extremely difficult decision, and I will be leaving with a deep sense of gratitude for the excellent, elite team I have worked with. [A thread...]

twitter.com/spaceabhi/status/1290336815816220673

Quote
I arrived @SpaceX just before the maiden launch of the F9 rocket.  I participated in that launch from ~500ft off the deck of the Atlantic, watching for an intact rocket to fall into the ocean so I could direct recovery forces to it.  The rocket had other ideas.

https://twitter.com/spaceabhi/status/1290337107529961472

Quote
I leave @SpaceX at apogee, having played my small part in bringing back @astro_doug and @astrobehnken safely and completing my goal of helping return humans to space from America


Offline whitelancer64

Re: SpaceX Dragon 2 Updates and Discussion - Thread 3
« Reply #1362 on: 08/03/2020 10:09 pm »
I don't know if this was mentioned / discussed earlier in this thread or not, but the Environmental Assessment for the In-Flight Abort gave us updated numbers for the Crew Dragon dry mass and fuel mass. I'm posting because this was freshly brought to my attention today.

www.faa.gov/about/office_org/headquarters_offices/ast/environmental/nepa_docs/review/launch/media/Draft_EA_for_SpaceX_In-flight_Dragon_Abort_508.pdf

2.1.2 DRAGON TEST VEHICLE

SpaceX has developed Dragon to deliver cargo and experiments to the ISS and Low Earth Orbit (Dragon-1) and to transport astronauts to the ISS (Dragon-2) (Figure 2-1). Dragon weighs approximately 17,000 pounds without cargo and is approximately 17 feet tall with a base width of 13 feet. Dragon-2 is composed of the capsule for pressurized crew and cargo, the unpressurized cargo module or “trunk,” and a nosecone. Other primary structures include a welded aluminum pressure vessel, primary heat shield support structure, and back shell thermal protection system support structure. The thermal protection structure supports secondary structures including the SuperDraco engines, propellant tanks, pressurant tanks, parachute system, and necessary avionics.

The Dragon test vehicle is intended to represent the final flight configuration of Dragon-2. Systems, subsystems, and components critical to the success of in-flight abort would be in the final configuration. Non-critical systems would either be eliminated or simplified to reduce the complexity of the ground refurbishment process to conduct the abort test. Dragon would contain approximately 5,650 pounds of hypergolic propellant, including approximately 3,500 pounds of dinitrogen tetroxide (NTO) and 2,150 pounds of monomethylhydrazine (MMH). Dragon would contain approximately 2,400 pounds of residual propellant after the abort test.
"One bit of advice: it is important to view knowledge as sort of a semantic tree -- make sure you understand the fundamental principles, ie the trunk and big branches, before you get into the leaves/details or there is nothing for them to hang on to." - Elon Musk
"There are lies, damned lies, and launch schedules." - Larry J

Offline Alexphysics

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Re: SpaceX Dragon 2 Updates and Discussion - Thread 3
« Reply #1363 on: 08/04/2020 01:04 am »
This post on NASA's website also gives numbers for the mass of the spacecraft after undocking and after trunk jettison

12520kg after undocking
  9616kg after trunk jettison (and multiple burns in between as well).

https://www.nasa.gov/feature/top-10-things-to-know-for-nasa-s-spacex-demo-2-return

Offline snotis

Re: SpaceX Dragon 2 Updates and Discussion - Thread 3
« Reply #1364 on: 08/04/2020 05:43 pm »
I haven't seen this mentioned on here yet - here is a paper doing into detail on how the ECLSS for Dragon 2 was designed, developed, and tested.  I highly recommend reading all of it.

PDF: https://ttu-ir.tdl.org/bitstream/handle/2346/86364/ICES-2020-333.pdf

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Development of the Crew Dragon ECLSS

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SpaceX designed the Crew Dragon spacecraft to be the safest ever flown and to restore
the ability of the United States to launch astronauts. One of the key systems required for
human flight is the Environmental Control and Life Support System (ECLSS), which was
designed to work in concert with the spacesuit and spacecraft. The tight coupling of many
subsystems combined with an emphasis on simplicity and fault tolerance created unique
challenges and opportunities for the design team. During the development of the crew
ECLSS, the Dragon 1 cargo spacecraft flew with a simple ECLSS for animals, providing an
opportunity for technology development and the early characterization of system-level
behavior. As the ECLSS design matured a series of tests were conducted, including with
humans in a prototype capsule in November 2016, the Demo-1 test flight to the ISS in March
2019, and human-in-the-loop ground testing in the Demo-2 capsule in January 2020 before
the same vehicle performs a crewed test flight. This paper describes the design and
operations of the ECLSS, the development process, and the lessons learned.


Here is a fun nugget of information is about the IVA suits and that they have a "buddy breathe" system:

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The suit fluid module which feeds the umbilical is a small valve tray mounted inside the seat structure shell
containing the main components of the suit fluid management system: a solenoid isolation valve with manual
override, a regulator, flow control orifice, suit air check valve, and buddy breathe quick disconnect. The buddy
breathe functionality permits a crewmember in a seat with a malfunctioning solenoid valve or regulator to receive
gas from an adjacent seat.
« Last Edit: 08/04/2020 05:43 pm by snotis »

Offline snotis

Re: SpaceX Dragon 2 Updates and Discussion - Thread 3
« Reply #1365 on: 08/04/2020 05:52 pm »
From PDF linked to above:

Quote
In a contingency involving a depressurizing cabin, the two primary cabin repress valves are commanded open to
feed the leak and attempt to maintain cabin pressure above 8 psia (55 kPa). For equivalent hole diameters of up to
0.6” (15 mm), the flow rate from two repress valves is more than that through the hole, and thus cabin pressure can
be maintained above 8 psia for as long as nitrox consumables permit. There are sufficient consumables to feed a leak
from a 0.25” (6 mm) hole for the worst-case emergency deorbit duration. For larger hole sizes, Dragon will stop
feeding the leak when a nitrox reserve mass is reached and allow the cabin to depressurize, feeding oxygen to the
suits. When reentering with a depressurized cabin, the repress valves flow nitrox into the cabin as the external
pressure increases.

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Another contingency in which the AVVs are used is a contaminated atmosphere resulting from a fire. If toxic
combustion product levels are below a defined threshold, the cabin is purged with nitrox using the primary repress
valves while the AVVs maintain a cabin pressure of 8.0-8.5 psia (55-59 kPa). If the atmosphere is even more
contaminated, it can be vented to near-vacuum and replaced with clean nitrox using both cabin repress valve sets.

Quote
The single nitrox manifold has triplicated pressure transducers to monitor system status. If high manifold
pressure is detected, the manifold is “burped” to relieve pressure by opening downstream primary repress valves
briefly. If manifold pressure continues to rise, the system is safed and the tank isolation valves are closed. Should
pressurization above 1.22 MPa occur, burst discs and relief valves passively open to keep pressure below the
maximum design pressure of 1.72 MPa
. Gas is vented out of the pressure section through two pass-throughs in the
forward bulkhead to prevent damage to downstream components.

Offline snotis

Re: SpaceX Dragon 2 Updates and Discussion - Thread 3
« Reply #1366 on: 08/04/2020 06:13 pm »
From PDF:

Quote
The derived requirement is approximately five days of free flight for the worst case. Given a crew size of four, this means that the ECLSS consumables must last for 20 person-days using conservatively high metabolic loads and conservatively low efficiency of utilizing each consumable. No additional safety factor is applied since each input to the consumables analysis is worst-case. Some consumables are sized for a worst-case scenario other than total mission duration; for example, nitrox quantity is driven by the vent and repress scenario (see page 4).

...

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SpaceX’s internal posture on controlling catastrophic hazards is to incorporate two-fault tolerance wherever the impact of doing so (such as in complexity or mass) is not extreme, going beyond the customer requirement. To this end, most groups of sensors used in the ECLSS are triplicated, and most airflow requirements are met by a single fan out of a group of three.

Reusability is central to SpaceX’s goal of lowering the cost of space transportation, so the Crew Dragon ECLSS is designed for rapid refurbishment to support multiple missions with the same vehicle. The focus on reusability motivated placing the entirety of the ECLSS, as well as all TCS components other than the radiator, within the reentry vehicle rather than the disposable trunk.

...

Quote
Lithium hydroxide (LiOH) cartridges are used for scrubbing crew-generated carbon dioxide (Figure 6). Each cartridge contains four LiOH cubes originally developed for submarines. The actively scrubbing cartridge can be replaced in flight as needed, with one swap required for a mission of nominal duration. The air sanitation box provides a storage location for three replacement cartridges.

...

Quote
The trace contaminant, HEPA, and ammonia filters are replaced on the ground between missions.
« Last Edit: 08/04/2020 06:36 pm by snotis »

Offline snotis

Re: SpaceX Dragon 2 Updates and Discussion - Thread 3
« Reply #1367 on: 08/04/2020 06:19 pm »
From PDF:

Quote
Humidity in Dragon is controlled by a dehumidifier system while on-orbit (Figure 7). The dehumidifier uses the
vacuum of space to draw humidity across water-permeable (but air-impermeable) Nafion membranes. Control
valves allow for selective enabling of four Nafion banks to autonomously control the rate of water vapor removal.
Two vacuum lines allow for removed water to be vented to space. Each line has an isolation valve to turn off the
system when the capsule is in the atmosphere or on-station.
Compared to a condensing heat exchanger, the Nafion dehumidifier is passive and does not require water phase
separation and storage to successfully operate
; instead, the water remains in the vapor phase on both the cabin side
and vacuum side of the membrane and is rejected to space. This saves power or cooling that otherwise would be
needed to condense the water during flight. Additionally, the mass of the water leaves the vehicle and does not need
to be stored or dumped using another system

Quote
Overall, although this system design is well suited for the mission scope of Crew Dragon, its architecture is not
directly applicable to long-duration ECLSS since it would be impractical to recover the rejected water.
However, lessons learned from the design and production processes will nevertheless be useful to the development of future systems that use physically and chemically sensitive membranes.

Online Robotbeat

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Re: SpaceX Dragon 2 Updates and Discussion - Thread 3
« Reply #1368 on: 08/04/2020 07:11 pm »
Sweet. I had heard from the (non-day-job) grapevine that SpaceX was looking at Nafion tubes for water separation, and this confirms what they were using them for.
Chris  Whoever loves correction loves knowledge, but he who hates reproof is stupid.

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Offline Comga

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Re: SpaceX Dragon 2 Updates and Discussion - Thread 3
« Reply #1369 on: 08/07/2020 04:34 pm »
What is the reason for not separating the trunk after de-orbit? I would have thought disposing of the trunk would be good practice, rather than leaving it as debris.
This has been EXTENSIVELY discussed, up-thread and elsewhere, in many posts. If you read thru you will understand the issues without repeating the question.
As to the trunk being orbital debris, the ISS is flown low, around 400 km altitude, partly so that the exosphere scrubs debris out of orbit.  The ISS requires frequent boosting to keep it from being dragged down.  (Check out the ISS altitude vs time graph on Heavens Above.)  The trunk is low density, quite hollow , so will have a relatively short lifetime at an altitude with few satellites.

Well not that I would call "more than a year and a half" a "short lifetime" in orbit. The trunk from Demo-1 is still up there and hasn't really gone down too much. It may still take another year until it decays and reenters

It's also large and easily tracked, so it's not really a problem.

US regulations require defunct satellites (which does include things like the Dragon's trunk) be either sent to a safe graveyard orbit, or to be deorbited within 25 years.

We can watch the DM-2 trunk and see.

It’s apogee is ~6 km below the ISS orbit

Quote
CREW DRAGON DEMO-2 DEB
NORAD ID: 46024 
Int'l Code: 2020-033B 
Perigee: 285.9 km 
Apogee: 413.0 km 
Inclination: 51.6 ° 
Period: 91.4 minutes 
Semi major axis: 6720 km 
RCS: Unknown 
Launch date: May 30, 2020
Source: United States (US)
Launch site: AIR FORCE EASTERN TEST RANGE (AFETR)
« Last Edit: 08/07/2020 05:13 pm by Comga »
What kind of wastrels would dump a perfectly good booster in the ocean after just one use?

Offline gongora

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Re: SpaceX Dragon 2 Updates and Discussion - Thread 3
« Reply #1370 on: 08/07/2020 06:45 pm »
The trunk from DM-2 has a much lower perigee than the trunk from DM-1, it should deorbit much faster.

Offline intelati

Re: SpaceX Dragon 2 Updates and Discussion - Thread 3
« Reply #1371 on: 08/07/2020 06:59 pm »
The trunk from DM-2 has a much lower perigee than the trunk from DM-1, it should deorbit much faster.

In general, the perigee effects the orbital lifespan much more than the apogee?

I know the ultimate calculation is much more complicated than that, but I  have that feeling for the orbital decay..

(Like the perigee effects the apogee which increases the length of drag on the next orbit...)
Starships are meant to fly

Offline freddo411

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Re: SpaceX Dragon 2 Updates and Discussion - Thread 3
« Reply #1372 on: 08/07/2020 07:47 pm »
The trunk from DM-2 has a much lower perigee than the trunk from DM-1, it should deorbit much faster.

In general, the perigee effects the orbital lifespan much more than the apogee?

I know the ultimate calculation is much more complicated than that, but I  have that feeling for the orbital decay..

(Like the perigee effects the apogee which increases the length of drag on the next orbit...)

Yes.   Drag is, to the first approximation, all at perigee.   In orbits where perigee is much different than apogee, the drag will happen at perigee and lower the apogee ... so the orbit becomes more circular until eventually spiraling to reentry

Offline gemmy0I

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Re: SpaceX Dragon 2 Updates and Discussion - Thread 3
« Reply #1373 on: 08/07/2020 08:52 pm »
The trunk from DM-2 has a much lower perigee than the trunk from DM-1, it should deorbit much faster.

In general, the perigee effects the orbital lifespan much more than the apogee?

I know the ultimate calculation is much more complicated than that, but I  have that feeling for the orbital decay..

(Like the perigee effects the apogee which increases the length of drag on the next orbit...)
In addition to what freddo411 said: 285 km is a much draggier altitude than ~350 or ~400 km (it drops off pretty quickly as you go up). ~285 km is a common altitude for initial parking orbits used during launches, and if an upper stage fails to relight to boost out of that low altitude, it'll often reenter within a few days.

Getting up into the ~300-500 km range, there's still enough drag to make the orbit "self-cleaning", but it quickly drops off, allowing objects to stay in orbit without reboosts for much longer. The ISS is at ~410 km and only has to reboost every couple of months, despite being a very draggy object (those big solar panels catch a lot of wind). By contrast, the Hubble Space Telescope is currently in a roughly circular orbit at ~540 km, and according to Wikipedia it's been estimated that it won't naturally deorbit until sometime around 2028-2040 (it's a wide range because space weather affects upper-atmospheric drag substantially and is difficult to predict that far out). That's with zero reboosts since Hubble has no engines. (My impression is also that Hubble is a fairly dense object relative to its surface area, meaning it'll take substantially longer to reenter than, say, a Starlink satellite, which orbits at a similar altitude.)

The more circular the orbit is, the more the approximation of drag being almost all at perigee breaks down. It's a good approximation for things like upper stages left in GTO, since they spend most of each orbit far out of reach of the thick atmosphere and only dip into it around perigee. Since the drag force is primarily retrograde, essentially all of the energy it saps from the orbit goes toward reducing apogee on the opposite side of the orbit, leaving the perigee more or less stable over time. Once the apogee eventually gets low enough that the satellite is experiencing substantial drag throughout the whole orbit, it'll come down very quickly, as the retrograde force at apogee will reduce the perigee even further, accelerating the death spiral.

(This is, incidentally, why GTO stages can sometimes go from having a perigee of 500-600+ km to suddenly reentering in a very short period of time after getting a fortuitous gravity nudge from the moon. Getting snagged in a perfectly retrograde direction while swinging closest to the moon at apogee can pull a perigee way down due to the Oberth effect giving it so much "leverage". In principle, if a stage got just the right nudge, it could go from a high GTO to burning up on the very next orbit, if its perigee is pulled low enough. Conversely, a "bad" nudge can yank a GTO stage with low perigee up several hundred km, adding decades to its reentry time.)

The DM-2 trunk's 286x413 km orbit is low enough that it'll experience non-negligible drag throughout the whole orbit, but 286 km is so much draggier that we should mainly see the apogee dropping for the first several weeks or so. The apogee should get pulled down quite quickly, and once it starts getting below ~300 the death spiral should be very rapid; it should reenter within a few days of that.

My totally un-scientific guess, based on the intuitive sense I've gathered from watching other satellites spiral down, is that the DM-2 trunk will reenter within a couple of months. There's a good chance it'll come down before the DM-1 trunk, which is still at 380x376 km. Having a low perigee makes a huge difference.

Dragon trunks are also pretty "fluffy" due to being essentially an empty shell of carbon fiber, so they'll reenter faster than most objects from the same starting point. (A Cargo Dragon trunk loaded with heavy ISS equipment for disposal could take a bit longer, but still shouldn't stay up for long. And for cargo missions I suspect they'll be willing to take the higher risk of doing the trunk disposal after the deorbit burn, which is what I believe they did for Dragon 1.)

A great example for comparison is the Russian Fobos-Grunt mission, an attempted sample return mission to the Martian moon Phobos, which failed due to the upper stage failing to relight in its parking orbit. It was stranded in a 342x207 km orbit and reentered in just over 2 months. Fobos-Grunt was a much denser object than a Dragon trunk (it weighed over 13 tonnes at launch, most of which would have been the unburned fuel mass that was supposed to boost it to Mars; fuel is extremely dense), so the DM-2 trunk will probably come down faster despite starting in a higher orbit.

Offline FutureSpaceTourist

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Re: SpaceX Dragon 2 Updates and Discussion - Thread 3
« Reply #1374 on: 08/09/2020 02:43 pm »
https://twitter.com/astro_g_dogg/status/1292469496238620672

Quote
Excellent story by @jackiewattles  @CNN about the true history behind this amazing accomplishment- it wasn’t easy!  How SpaceX and NASA overcame a bitter culture clash to bring back US astronaut launches - CNN

Quote
How SpaceX and NASA overcame a bitter culture clash to bring back US astronaut launches
By Jackie Wattles, CNN Business
Updated 1226 GMT (2026 HKT) August 9, 2020

New York (CNN)In May, millions of Americans watched as Robert Behnken and Douglas Hurley, two veteran NASA astronauts, strapped into a SpaceX Crew Dragon capsule and took a 17,000 mile per hour ride to the International Space Station. It was the first time NASA astronauts launched from US soil since 2011 — and the first time in history that a privately owned vehicle carried humans into Earth's orbit.

The astronauts returned safely home last weekend, and once again, NASA and SpaceX employees cheered together, celebrating their coordinated accomplishment.
That moment of solidarity, however, came after years of infighting, politicking and mutual distrust, according to current and former employees from NASA and SpaceX.

https://edition.cnn.com/2020/08/09/business/spacex-nasa-astronaut-launch-demo-2-culture-clash-scn/index.html

Offline FutureSpaceTourist

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Re: SpaceX Dragon 2 Updates and Discussion - Thread 3
« Reply #1375 on: 09/25/2020 11:31 pm »
https://twitter.com/thesheetztweetz/status/1309623524915634176

Quote
A NASA spokesperson tells me the agency is in the final stages of the SpaceX Demo-2 data reviews needed for Crew Dragon's certification.

NASA and SpaceX will provide an update on the process during next week’s Crew-1 media briefings. (Photos: @ingallsimages / @NASA)

Offline Comga

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Re: SpaceX Dragon 2 Updates and Discussion - Thread 3
« Reply #1376 on: 10/12/2020 08:27 pm »
https://twitter.com/SpaceX/status/1315743656716853253
I don't see any more vestigial window features in either photo.
That speaks to a thorough design upgrade from both the COTS Dragon 1 and the Crew Dragon.
What kind of wastrels would dump a perfectly good booster in the ocean after just one use?

Offline russianhalo117

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Re: SpaceX Dragon 2 Updates and Discussion - Thread 3
« Reply #1377 on: 10/12/2020 08:36 pm »
https://twitter.com/SpaceX/status/1315743656716853253
I don't see any more vestigial window features in either photo.
That speaks to a thorough design upgrade from both the COTS Dragon 1 and the Crew Dragon.
the window cutouts exist but they have metal plates bolted in place of the multi-layer glass panes. The internal cargo version of the paneling and the external MMOD, Mylar Insulation and TPS panels fully cover them. See CRS-21 thread posts

Offline king1999

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Re: SpaceX Dragon 2 Updates and Discussion - Thread 3
« Reply #1378 on: 10/13/2020 12:04 pm »
Were they able to reclaim the space taken over by the SuperDraco internally (inside the pressured shell) ? Or they just cover it up on the surface without changes inside?

Offline wannamoonbase

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Re: SpaceX Dragon 2 Updates and Discussion - Thread 3
« Reply #1379 on: 10/13/2020 12:51 pm »
Were they able to reclaim the space taken over by the SuperDraco internally (inside the pressured shell) ? Or they just cover it up on the surface without changes inside?

Interesting question, would they change the pressure hull?  I would guess no, but they would happily take the weight savings.

They could use all the volume for cargo without the humans and the equipment they require.  Pack it full!
Starship, Vulcan and Ariane 6 have all reached orbit.  New Glenn, well we are waiting!

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