The use case for a single-SRM launcher of this category is very limited. It would never be human-rated like the Falcon 9 and Vulcan specifically because of the studies the Air Force did on Ares I. And it could be argued that the vibration issues of Ares I were never fully addressed then, and likely still not addressed for OmegA.
Human-rating was not a design criterion for CBS/OmegA, as it is not for the Air Force for this procurement. Early on, we held out for a commercial crew customer, was willing to design around their requirements. Boeing and SN opted for ULA, and given their perfect track record it's hard to blame them. So we optimized around the EELV requirements, and tailored the vehicle for them with commercial satellite market in mind. Human-rating is or was a requirement for RSRM/Shuttle, RSRMV/Ares-SLS, BOLE/SLS, GEM 63/Atlas V and GEM 63XL/Vulcan. Human rating is safety factors, reliability allocations, and qualification standards at the element level and G's vs. Duration at the vehicle level. It makes your vehicle heavier (and thus needs to be bigger) and more expensive, but it's worth it if you're flying crew. If you're not going to fly crew, it's a con not a pro.
Vibration issues is another misconception that needs debunking. "It's a solid, must be a rough ride. Ares I!" Yes, solids are big organ pipes that tune at certain frequencies, and if your natural frequencies stack up around your vehicle, the payload is going to feel the chaos happening below. But do LREs not POGO anymore? There things that can be done to detune the vehicle or dampen those oscillations, and yes we have mitigation strategies. We designed OmegA to comply with all SIS requirements, and that includes random vibe and axial vs lateral acceleration limits.
Add on top of that the inflexibility of a sustainer motor that can't be throttled, and you have a limited set of use cases that the launcher is able to compete in.
I concede, continuous throttleability
a la RD-180 or being able to shutdown one or more of your nine engines on Falcon prior to burn out is actually a very nice pro that a long burning liquid first stage has which a two-stage solid booster replacement does not. You can throttle down deeply through Max Q to limit your loads, you can closely control the acceleration environment you experience when you separate your fairing, and you can run at or near max acceleration as you approach burnout. You can schedule your throttle for your specific vehicle configuration, payload and mission. That is a nice knob to have when optimizing your trajectory. A colleague I partnered with at ULA for some early trade studies pre-RPS called this "shifting your impulse around", and it does add flexibility to mission planning.
But that flexibility is not a dealbreaker; it just means you have to design such that you don't violate the requirements when your solids burn in hot +3sigma conditions with a -3sigma payload. So your payload's nominal launch environment is … actually kinda benign. They're only going to see 6 g's in the most extreme cases, which is virtually never. For bigger configurations, we're actually way above the atmosphere when the fairing separates, which is good for the payload's free molecular heating environment. Feature, not a bug, right?
What that means for performance, though, is that the vehicle is suboptimal because you can't satisfy every design constraint and performance requirement simultaneously; throttle gives you a knob to re-optimize that you have access to after the vehicle is designed. We can't recast those solids to add or remove a fin on launch day. As a solid boost vehicle, OmegA has to be able to handle a huge range of Max Q's as a result of the 0-6 strap-ons for the first phase, and it has to live with a sustainer second stage that's hamstrung by the acceleration requirements of the lightest configuration and payload. You're going to incur more delta-V losses (gravity loss, drag loss, vectoring loss) and that loses performance compared to a single-config LV optimized for a single payload and mission flying a perfect gravity turn into orbit.
But we're talking DV losses on the order of several 100s (pick your unit, ft/s or m/s) translating into payload to orbit losses also on the order of several hundreds (lbm or kg). Less optimal than a liquid stage. Not impossible, not disqualifying. For a fleet of LVs that's intended to serve a very wide range of payloads and reference missions, every launcher is going to have compromises.
Aside, nobody seems to consider that a two-stage boost solution gives you the ability to optimize the nozzle expansion ratio for sea-level for the first stage, high altitude for the second stage, and vacuum for the third stage. An extra design knob, instead of a compromise.
Acknowledging my priors (phrase for the year), I actually agree with you that a solid-only boost vehicle is not the best technical solution. My ideal launch vehicle looks more like a Saturn V with huge strap-on solids, and maybe swap out the RP for LNG if the right engine can be designed. What I'm arguing is that solid boost vehicle is not a disqualifying solution. It is, however, the one that my company, the pairing of Orbital Sciences Launch Vehicles Division and ATK Propulsion Systems Division, and my colleagues and our leadership felt that we could offer to the government while meeting their performance and schedule requirements in the race-to-the-bottom launch market SpaceX created. And, believe it or not, we dang near did it.
Then there is the cost, which is really the deal killer. Northrop Grumman admitted that OmegA would never have a high cadence, and that is one of the factors needed to either lower costs or maintain them. But there is likely no way for OmegA to lower costs since so much of its cost base is in fixed infrastructure, including the buildings and equipment needed at KSC.
I wish I could point you to non-public evidence to the contrary which I have access to, because you may be surprised. And it could be that Starship and New Glenn wipe out all our notions about how much access to space really costs in a few years. But to the U.S. Government, under LSP, for NSSL missions and all the rigmarole that entails, OmegA was
very competitive on price, even at a low launch cadence, and especially for Heavy-class missions.
Whoa there, I think you are taking the loss of business in Utah a little personal. SRM's don't have inherent flaws because of where they are built, they have inherent flaws because of the alternatives to them.
Yeah, sorry you're right. I do have a good reason to take it personally; I have been attached to this program (and since before it was a program) for 6 years, and I'm bummed that it looks more and more likely that I won't get to see it fly.* And I said elsewhere, participating in the development of a launch system like this is likely a once-in-a-generation opportunity that I won't see again. I'm really proud of what we accomplished.
The other motivation for my remark is that there are fanatics out there, who are reading this, for whom Elon Musk and SpaceX is the only thing that matters in the world (it seems) or who really do believe that anything that smells of ATK is tainted with original sin. I politely disagree with those people, and see SpaceX as my competition, whereas based on comments I read I feel like I am their enemy and must be destroyed, a leach on society. In this world of anonymous internet posting, it's very easy to dehumanize those you have a disagreement with. I just want to point out that there are real people here, and we really care about our work, and we accomplished some great things. We all still have jobs thankfully, but as much as I will miss working on OmegA*, I will miss working with my colleagues in Chandler and Dulles even more... much more.
It was unfair of me to paint with so wide a brush of "those people" to include you, Ron -- please accept my apology and socially distant handshake.
ULA gets a lot of flack for not building a reusable launcher when it was clear reusability was possible and practical, but ULA has built in advantages over Northrop Grumman due to its long history of launching everything the government needed. But there will come a time (I think NSSL 3) where ULA won't have that advantage anymore, and they will see how an expendable Vulcan was not the best choice to compete in an increasingly reusable launch market.
Yes they do get more flack than they deserve, and yes they do have some built-in advantages. But they also revolutionized their company and the way they do business in the space of 6 years since Tory Bruno took over, in response to the aforementioned race to the bottom and existential threat that SpaceX posed... I take my hat off to them. From what I see, they slashed their expenses (as did their major suppliers*), and cut as much of the fat as they could, and they deserve the win they got as far as I'm concerned. Good game. Go Vulcan!
SpaceX has been working NSSL under the current block buy for several years already. The evidence I see points to SpaceX matching or exceeding ULA when it comes to customer satisfaction. It may surprise you how the final evaluation came out. As a citizen with an interest in national security, I am well pleased by SpaceX's technical evaluation on the proposal and am reassured that they will be able to execute and deliver. Go SpaceX!
I don't think OmegA had a chance in the NSSL competition, and having an SRM as the 1st stage was just one of them.
My $0.02
How about in spite of the technical challenges of an SRM 1st stage, and everything else, OmegA actually had a very good chance. We were always the dark horse candidate in this race (since we're in an election year), and some would think 4th out of 4. But we did very well on the evaluation, and very nearly unseated one of the incumbents. We scored some electoral votes in this contest.
And since I do still have a job, I should get some sleep and mute this discussion for awhile to avoid the temptation to write more essays as replies come in. I do still need to keep an accurate timecard, and if I'm on NSF I'm on my own time. Bills to pay, kids to raise, etc.
Thanks for the opportunity to vent some feelings and share one perspective on this adventure.
*
Opinions are that of the author, not authorized to speak on behalf of the company, not a forward-looking statement, past performance is not a guarantee of future results, your mileage may vary, not valid in all states, caveat emptor, nolo contendere, e pluribus unum, et cetera ad nauseam.