Author Topic: What is needed to launch X-37B on Falcon 9?  (Read 55180 times)

Offline Rocket Science

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Re: What is needed to launch X-37B on Falcon 9?
« Reply #40 on: 06/07/2017 08:06 am »
X-37B, Dream Chaser, and all other winged/lifting body RVs need to be launched inside fairings because if the lifting surface is exposed to the airflow it renders the stack aerodynamically unstable in pitch, like an arrow with the feathers in the front. The engines on a normal booster can't swivel far enough or fast enough to keep on course during the atmospheric part of the flight.

A possible solution was tried on the X-20 where huge tail fins were added to the various proposed Titan boosters to counteract this effect. But wind-tunnel tests showed there might be dangerous interactions between the wing wakes and the fins which couldn't be modeled in those days. The same issue helped kill the winged flyback booster for Shuttle.

The fairing makes designing an abort system for a manned winged RV very difficult (as does the lack of parachutes). That is why NASA accepted the cargo version of Dream Chaser, but rejected the manned version. The extra weight and danger of the wing folding mechanism was probably a factor too.  Carrier aircraft wings don't have to endure reentry heating.

Note that Sierra Nevada management claims they have a solution to the problem -- but they have never stated what that solution is.
The Crewed X-38/CRV had folding wings its design and NASA never saw it as a problem then...
http://www.spaceref.com/news/viewnews.html?id=691
https://upload.wikimedia.org/wikipedia/commons/8/81/X-38TestModel.JPG
« Last Edit: 06/07/2017 08:12 am by Rocket Science »
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Offline macpacheco

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Re: What is needed to launch X-37B on Falcon 9?
« Reply #41 on: 06/07/2017 09:46 am »
Ok so SpaceX won a launch of the x37b  todayish

http://www.cnbc.com/2017/06/06/spacex-launches-us-air-force-x-37b-space-plane.html

Has anyone read the contract?

Wrong takeaway. SpaceX is launching an X37B in August. This information came out recently.
This doesn't imply SpaceX was just awarded this launch. This could have taken place 6-24 months ago, was kept a secret and just became public knowledge.
As much as I would love if that's a reuse booster launch and that's how USAF cut the launch line, this doesn't seem likely given how recent the SES-10 launch was.
Just saying.
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Online JamesH65

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Re: What is needed to launch X-37B on Falcon 9?
« Reply #42 on: 06/07/2017 01:12 pm »
Ok so SpaceX won a launch of the x37b  todayish

http://www.cnbc.com/2017/06/06/spacex-launches-us-air-force-x-37b-space-plane.html

Has anyone read the contract?

Wrong takeaway. SpaceX is launching an X37B in August. This information came out recently.
This doesn't imply SpaceX was just awarded this launch. This could have taken place 6-24 months ago, was kept a secret and just became public knowledge.
As much as I would love if that's a reuse booster launch and that's how USAF cut the launch line, this doesn't seem likely given how recent the SES-10 launch was.
Just saying.

Indeed, to launch in August this must have been in planning for some time - it must take months just to design and make the payload adaptor and the associated connections.

Online LouScheffer

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Re: What is needed to launch X-37B on Falcon 9?
« Reply #43 on: 06/07/2017 03:06 pm »
X-37B, Dream Chaser, and all other winged/lifting body RVs need to be launched inside fairings because if the lifting surface is exposed to the airflow it renders the stack aerodynamically unstable in pitch, like an arrow with the feathers in the front. The engines on a normal booster can't swivel far enough or fast enough to keep on course during the atmospheric part of the flight.

A possible solution was tried on the X-20 where huge tail fins were added to the various proposed Titan boosters to counteract this effect. But wind-tunnel tests showed there might be dangerous interactions between the wing wakes and the fins which couldn't be modeled in those days. The same issue helped kill the winged flyback booster for Shuttle.

Note that Sierra Nevada management claims they have a solution to the problem -- but they have never stated what that solution is.
In theory, it should be possible to make the stack more stable with an exposed spaceplane.  After all, the stack now has aerosurface on the tip, where they can be most effective. 

In practice, it seems pretty complex to allow the booster computer to use the spaceplane aerosurfaces on the way up.  You' d need the actuators and control systems powered up, need some way to send commands from the booster computer, need a very good model of the combined vehicle dynamics, and different booster software to control all this.

As a compromise, perhaps the spaceplane could actively seek to null out all but axial forces on the adaptor (and hence look like a passive fairing payload).  This would still require the plane to be powered and actuating, but no cooperation with the booster computer is needed.  Perhaps this is what Sierra Nevada was proposing?

Offline Jim

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Re: What is needed to launch X-37B on Falcon 9?
« Reply #44 on: 06/07/2017 03:10 pm »
No

Offline Ben the Space Brit

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Re: What is needed to launch X-37B on Falcon 9?
« Reply #45 on: 06/07/2017 03:13 pm »
In theory, it should be possible to make the stack more stable with an exposed spaceplane. 

FWIW, I remember that, when they were studying launching the Space Shuttle on top of a modified Saturn S-IC, they decided that they'd need aerofoils and much larger stabiliser fins on the first stage to counterbalance the aerodynamic forces from the orbiter's wings.
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Offline Proponent

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Re: What is needed to launch X-37B on Falcon 9?
« Reply #46 on: 06/07/2017 03:33 pm »
X-37B, Dream Chaser, and all other winged/lifting body RVs need to be launched inside fairings because if the lifting surface is exposed to the airflow it renders the stack aerodynamically unstable in pitch, like an arrow with the feathers in the front. The engines on a normal booster can't swivel far enough or fast enough to keep on course during the atmospheric part of the flight.

The BORs were launched unshrouded.

And part of the reason the Saturn IB's first stage was tons lighter than the Saturn I's was that the former was never envisioned as a launch vehicle for the winged Dyna-Soar.  I'll bet that whatever boosted BOR was built like a battleship.

Offline Jim

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Re: What is needed to launch X-37B on Falcon 9?
« Reply #47 on: 06/07/2017 03:37 pm »

And part of the reason the Saturn IB's first stage was tons lighter than the Saturn I's was that the former was never envisioned as a launch vehicle for the winged Dyna-Soar.  I'll bet that whatever boosted BOR was built like a battleship.

Dyne-Soar had no influence on the  design of the Saturn I or IB.

Online envy887

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Re: What is needed to launch X-37B on Falcon 9?
« Reply #48 on: 06/07/2017 03:41 pm »
Wasn't X-37B initially supposed to launch unfaired on Delta II? How were the aerodynamics handled in that proposal?

Offline whitelancer64

Re: What is needed to launch X-37B on Falcon 9?
« Reply #49 on: 06/07/2017 03:45 pm »
X-37B, Dream Chaser, and all other winged/lifting body RVs need to be launched inside fairings because if the lifting surface is exposed to the airflow it renders the stack aerodynamically unstable in pitch, like an arrow with the feathers in the front. The engines on a normal booster can't swivel far enough or fast enough to keep on course during the atmospheric part of the flight.

The BORs were launched unshrouded.

And part of the reason the Saturn IB's first stage was tons lighter than the Saturn I's was that the former was never envisioned as a launch vehicle for the winged Dyna-Soar.  I'll bet that whatever boosted BOR was built like a battleship.

It was launched by variants of the R-14 ICBM with added 2nd stages.
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Offline Jim

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Re: What is needed to launch X-37B on Falcon 9?
« Reply #50 on: 06/07/2017 03:52 pm »
Wasn't X-37B initially supposed to launch unfaired on Delta II? How were the aerodynamics handled in that proposal?

Never really got far enough to have a final solution.

Offline whitelancer64

Re: What is needed to launch X-37B on Falcon 9?
« Reply #51 on: 06/07/2017 03:52 pm »
Wasn't X-37B initially supposed to launch unfaired on Delta II? How were the aerodynamics handled in that proposal?

There were concerns about aerodynamic problems, which is why it went to being launched in a fairing.

https://forum.nasaspaceflight.com/index.php?topic=5364.msg578334#msg578334
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Online abaddon

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Re: What is needed to launch X-37B on Falcon 9?
« Reply #52 on: 06/07/2017 04:58 pm »
On the one hand, it seems this thread is straying from the Op question.

On the other hand, it seems the Op question has been answered, to wit:

- A custom payload adapter (supplied by Boeing)
- Payload/launcher analysis (vibration, loads, etc)
- A/C "blown up the ass" (c.f. Jim) AKA custom payload conditioning (presumably this is on-pad only)
- USAF confidence in SpaceX to launch on a Falcon 9 in the first place
- X-37B payload(s) that are compatible with horizontal integration

Unless there are any unknown unticked boxes, it seems like we have our answers (which amount to "not much" over regular payloads).

Offline RoboGoofers

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Re: What is needed to launch X-37B on Falcon 9?
« Reply #53 on: 06/07/2017 05:27 pm »
Thinking about this development, a cheap reusable booster like F9 would allow the Air Force to have a wing of X-37Bs instead of just the 2 they have now.  I wonder what kind of capability they'd have even without the second stage. Suborbital i guess, but you could maybe do a single pass over a country like SR-71.


Offline Jim

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Re: What is needed to launch X-37B on Falcon 9?
« Reply #54 on: 06/07/2017 05:48 pm »
Thinking about this development, a cheap reusable booster like F9 would allow the Air Force to have a wing of X-37Bs

That doesn't provide any benefit. The X-37 is not a do every thing spacecraft.

Suborbital i guess, but you could maybe do a single pass over a country like SR-71.



No, not possible. 

Offline Jim

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Re: What is needed to launch X-37B on Falcon 9?
« Reply #55 on: 06/07/2017 05:52 pm »
Jeesh, just because the X-37 changed launchers doesn't mean it can do more than before.

It can only carry 500lb of payload and that includes the attach hardware (remember the shuttle?)

A Pegasus could launch a spacecraft with the same payload mass.
« Last Edit: 06/07/2017 05:57 pm by Jim »

Offline TrueBlueWitt

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Re: What is needed to launch X-37B on Falcon 9?
« Reply #56 on: 06/07/2017 06:08 pm »
Jeesh, just because the X-37 changed launchers doesn't mean it can do more than before.

It can only carry 500lb of payload and that includes the attach hardware (remember the shuttle?)

A Pegasus could launch a spacecraft with the same payload mass.

TWO or three for one pricing would allow shorter missions with more prop available  to change orbit during any given mission. Correct?

Offline RonM

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Re: What is needed to launch X-37B on Falcon 9?
« Reply #57 on: 06/07/2017 06:26 pm »
Jeesh, just because the X-37 changed launchers doesn't mean it can do more than before.

It can only carry 500lb of payload and that includes the attach hardware (remember the shuttle?)

A Pegasus could launch a spacecraft with the same payload mass.

TWO or three for one pricing would allow shorter missions with more prop available  to change orbit during any given mission. Correct?

Does the Air Force need shorter missions for the X-37B? No evidence of that. This is an X program for testing the vehicles and who knows what payloads they carry.

Offline john smith 19

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Re: What is needed to launch X-37B on Falcon 9?
« Reply #58 on: 06/07/2017 07:45 pm »
I think it's pretty amazing that SX has landed a contract for an X37b launch after a single NROL launch.

Given the efforts USAF procurement made to give ULA that 36 core bulk order I think it says a lot about how well SX have been able to establish a good working relationship with the USAF.

TBH I never thought the USAF would switch launchers for the X37b after 4 successful missions on Atlas V. Whether this is a permanent switch, or will continue on a mission by mission basis, only time will tell.  :(
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Offline Jim

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Re: What is needed to launch X-37B on Falcon 9?
« Reply #59 on: 06/07/2017 08:32 pm »
The contract wasn't just awarded.  It had nothing to do with NROL-76.

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