Author Topic: Falcon 9 Block 5 Updates and Discussion  (Read 497471 times)

Offline Nomadd

  • Senior Member
  • *****
  • Posts: 8895
  • Lower 48
  • Liked: 60678
  • Likes Given: 1334
Re: F9 Block 5 Updates and Discussion
« Reply #1020 on: 09/12/2018 05:57 am »
With a turnaround time of 4 weeks you only need 4 S1s 1046-1050 to provide for launches for an entire year period. During the next year we may see just a couple more S1s built. This includes a center core FH version and another core possibly a second FH as insurance or for customer that demands a new core (and pays extra for it).
They're not going to shut down because an ASDS breaks down or for any other reason they don't recover a core. They're also not going to ignore the possibility that the methane fleet could take longer than anticipated. There will be plenty of boosters built.
Those who danced were thought to be quite insane by those who couldn't hear the music.

Online meekGee

  • Senior Member
  • *****
  • Posts: 14680
  • N. California
  • Liked: 14693
  • Likes Given: 1421
Re: F9 Block 5 Updates and Discussion
« Reply #1021 on: 09/12/2018 07:22 am »
With a turnaround time of 4 weeks you only need 4 S1s 1046-1050 to provide for launches for an entire year period. During the next year we may see just a couple more S1s built. This includes a center core FH version and another core possibly a second FH as insurance or for customer that demands a new core (and pays extra for it).
They're not going to shut down because an ASDS breaks down or for any other reason they don't recover a core. They're also not going to ignore the possibility that the methane fleet could take longer than anticipated. There will be plenty of boosters built.
Right, but they can dial down to 4 per year or less, and still cover attrition, while launching Starlink at 50/yr..  (and a bunch of second stages of course)

-----
ABCD: Always Be Counting Down

ABCD - Always Be Counting Down

Offline oldAtlas_Eguy

  • Senior Member
  • *****
  • Posts: 5308
  • Florida
  • Liked: 5010
  • Likes Given: 1511
Re: F9 Block 5 Updates and Discussion
« Reply #1022 on: 09/12/2018 12:04 pm »
The one variable unknown is number of launches before major overhaul. From comments by SpaceX that number could be the target of 10 but until several boosters have done 10 or more it is still an unknown that can not be planned on. We can speculate that 4 is plenty which assumes a reuse number 5+.

Offline Spudley

  • Member
  • Posts: 24
  • UK
  • Liked: 24
  • Likes Given: 95
Re: F9 Block 5 Updates and Discussion
« Reply #1023 on: 09/12/2018 07:17 pm »
I kinda figure on a someday fleet of about 12 active boosters and 4 more inactive...
2 - NASA Crew and RTLS only... dedicated usage
2 - NASA Cargo and RTLS only... dedicated usage
2 - FH cores (one active, one spare)
2 - FH side boosters (one pair always set up as needed)
2 - East coast GTO active fleet...
2 - West coast SSO active fleet...
4- inactive in heavy overhaul or as new or rebuilt spares for last 6 above...

A Starlink launch campaign would likely add 4 more boosters and really amp up the flight rate...

May never see a booster number 1080 or beyond is my guess... :-\
Plenty of S2's flown I bet by 2026 or so... (will not end up reusing S2 except MAYBE a Starlink dedicated setup)

BFR/BFS slowly take on all the work and the F9 fleet shrinks to a handful active...

2 cents on subtopic...  ;)

Last time I heard Elon speaking on the subject, he said that he anticipated there being a need for between 30 and 50 block 5 boosters. Given that they started at 1046, 1080 would be within that range, so assuming the plans are unchanged since he said that, it's possible you may be right.

Offline Semmel

  • Senior Member
  • *****
  • Posts: 2178
  • Germany
  • Liked: 2433
  • Likes Given: 11922
Re: F9 Block 5 Updates and Discussion
« Reply #1024 on: 09/15/2018 07:24 pm »
From the images shown in this post of the recent returned B5 booster:

The booster moving on 401.

It seems the transporter ring at the back does not support a transport with legs still attached. The clearance between the rocket body and the transport ring seems too small. It doesnt look like this should be a big problem but maybe there are aspects that are more complicated than just changing the metal ring.

Offline Alexphysics

  • Full Member
  • ****
  • Posts: 1625
  • Spain
  • Liked: 6027
  • Likes Given: 952
Re: F9 Block 5 Updates and Discussion
« Reply #1025 on: 09/15/2018 08:16 pm »
From the images shown in this post of the recent returned B5 booster:

The booster moving on 401.

It seems the transporter ring at the back does not support a transport with legs still attached. The clearance between the rocket body and the transport ring seems too small. It doesnt look like this should be a big problem but maybe there are aspects that are more complicated than just changing the metal ring.

No, that transporter can do it.

Offline Lar

  • Fan boy at large
  • Global Moderator
  • Senior Member
  • *****
  • Posts: 13469
  • Saw Gemini live on TV
  • A large LEGO storage facility ... in Michigan
  • Liked: 11869
  • Likes Given: 11116
Re: F9 Block 5 Updates and Discussion
« Reply #1026 on: 09/15/2018 11:03 pm »
From the images shown in this post of the recent returned B5 booster:

The booster moving on 401.

It seems the transporter ring at the back does not support a transport with legs still attached. The clearance between the rocket body and the transport ring seems too small. It doesnt look like this should be a big problem but maybe there are aspects that are more complicated than just changing the metal ring.
This has been discussed before and the consensus always has been that there is clearance. The ring is outward from the body at that point. Did you see those prior discussions? what do you think is flawed in their analysis? or are B5 legs bigger?
"I think it would be great to be born on Earth and to die on Mars. Just hopefully not at the point of impact." -Elon Musk
"We're a little bit like the dog who caught the bus" - Musk after CRS-8 S1 successfully landed on ASDS OCISLY

Offline Alexphysics

  • Full Member
  • ****
  • Posts: 1625
  • Spain
  • Liked: 6027
  • Likes Given: 952
Re: F9 Block 5 Updates and Discussion
« Reply #1027 on: 09/15/2018 11:44 pm »
From the images shown in this post of the recent returned B5 booster:

The booster moving on 401.

It seems the transporter ring at the back does not support a transport with legs still attached. The clearance between the rocket body and the transport ring seems too small. It doesnt look like this should be a big problem but maybe there are aspects that are more complicated than just changing the metal ring.
This has been discussed before and the consensus always has been that there is clearance. The ring is outward from the body at that point. Did you see those prior discussions? what do you think is flawed in their analysis? or are B5 legs bigger?

Aside from the fact that I've already seen that transporter doing it, to clear things out, the ring has waaaaaaaay enough clearance, the only thing from those legs that's under it is the locking mechanism at the base of them. I've did this... thing on Paint (yes, I know, not really professional, but that's the best I can do) to help see it clearly. From the last picture on that post you can see there's a distance of at least 40cm or so (by comparing it with the size of the engines) from the ring to that part of the legs which is enough to fit the locking mechanism there.

Offline Semmel

  • Senior Member
  • *****
  • Posts: 2178
  • Germany
  • Liked: 2433
  • Likes Given: 11922
Re: F9 Block 5 Updates and Discussion
« Reply #1028 on: 09/16/2018 07:21 pm »
From the images shown in this post of the recent returned B5 booster:

The booster moving on 401.

It seems the transporter ring at the back does not support a transport with legs still attached. The clearance between the rocket body and the transport ring seems too small. It doesnt look like this should be a big problem but maybe there are aspects that are more complicated than just changing the metal ring.
This has been discussed before and the consensus always has been that there is clearance. The ring is outward from the body at that point. Did you see those prior discussions? what do you think is flawed in their analysis? or are B5 legs bigger?

Yeah, I remembered the discussion but forgot the outcome. Seems I should have looked before posting. To me the clearing looks tight, maybe even too small but if consensus was that its enough I guess I dont have much choice but to accept that I am wrong on this one. I dont have any definitive numbers on the leg thickness and from the images I have seen, its hard to guestimate their size. Its an easy fix anyway to change the support ring.

Offline Lars-J

  • Senior Member
  • *****
  • Posts: 6809
  • California
  • Liked: 8487
  • Likes Given: 5385
Re: F9 Block 5 Updates and Discussion
« Reply #1029 on: 09/18/2018 12:27 am »
If you zoom in, this is a great closeup of a Block 5 engine section. Source: https://imgur.com/gallery/ASbfdA5#QNCfKaG
 - It really is in MUCH better shape than previous cores.
 - the flexible engine skirt material seems to have changesd, looked like fabric before but now it is different.

« Last Edit: 09/18/2018 03:17 am by Lars-J »

Offline set321go

  • Member
  • Posts: 17
  • Vancouver, Canada
  • Liked: 2
  • Likes Given: 305
Re: F9 Block 5 Updates and Discussion
« Reply #1030 on: 09/18/2018 02:48 am »
If you zoom in, this is a great closeup of a Block 5 engine section. Source: https://imgur.com/gallery/ASbfdA5#QNCfKaG
 - It really is in MUCH better shape than previous cores.
 - the flexible engine skirt material seems to have changes, look like fabric before but now it is different.

I wonder if they are heatshield plates made from the same or similar material as the base of the f9, you can see on the opening for the two nearest engines that they are fixed to the engine and the move with it (top left you can see a gap then the closest the plate overhangs the opening), i suspect those fabric boots still exist but behind this new plate which prevents most of the prolonged reentry gas on the fabric.

Offline Lars-J

  • Senior Member
  • *****
  • Posts: 6809
  • California
  • Liked: 8487
  • Likes Given: 5385
Re: F9 Block 5 Updates and Discussion
« Reply #1031 on: 09/18/2018 03:18 am »
If you zoom in, this is a great closeup of a Block 5 engine section. Source: https://imgur.com/gallery/ASbfdA5#QNCfKaG
 - It really is in MUCH better shape than previous cores.
 - the flexible engine skirt material seems to have changes, look like fabric before but now it is different.

I wonder if they are heatshield plates made from the same or similar material as the base of the f9, you can see on the opening for the two nearest engines that they are fixed to the engine and the move with it (top left you can see a gap then the closest the plate overhangs the opening), i suspect those fabric boots still exist but behind this new plate which prevents most of the prolonged reentry gas on the fabric.

Right, I see that now. Each engine has a plate that shifts around. Smart!  8)
« Last Edit: 09/18/2018 03:19 am by Lars-J »

Offline FutureSpaceTourist

  • Global Moderator
  • Senior Member
  • *****
  • Posts: 50841
  • UK
    • Plan 28
  • Liked: 85434
  • Likes Given: 38218
« Last Edit: 11/07/2018 06:35 pm by FutureSpaceTourist »

Offline Comga

  • Senior Member
  • *****
  • Posts: 6503
  • Liked: 4624
  • Likes Given: 5359
Re: F9 Block 5 Updates and Discussion
« Reply #1033 on: 05/29/2019 08:40 pm »
IIRC an element of Block 5 is the device atop the Falcon first stage that pushes against the Vacuum Merlin engine to assure clean stage separation.  I don't recall seeing any mechanical subsystem like that on other rockets.  (Please post something if you know of it.)

Page 15 of May 20 SpaceNews has a photo with the caption
Quote
Northrop Grumman installs the OmegA first stage aft skirt in preparation for a full-scale static test in Promotory Utah.

In the "first stage aft skirt" are three mechanical subsystems.
They look a lot like the Falcon stage separation pusher.

So not only is the Air Force allowing NG to compete against SpaceX for launches with their still undeveloped rocket, and giving NG money to develop that competitor to SpaceX's Falcon, but NG is in turn copying some of SpaceX's innovations.
Albeit in an expendable system

At the very least this is ironic.
What kind of wastrels would dump a perfectly good booster in the ocean after just one use?

Offline whitelancer64

Re: F9 Block 5 Updates and Discussion
« Reply #1034 on: 05/29/2019 09:01 pm »
IIRC an element of Block 5 is the device atop the Falcon first stage that pushes against the Vacuum Merlin engine to assure clean stage separation.  I don't recall seeing any mechanical subsystem like that on other rockets.  (Please post something if you know of it.)

Page 15 of May 20 SpaceNews has a photo with the caption
Quote
Northrop Grumman installs the OmegA first stage aft skirt in preparation for a full-scale static test in Promotory Utah.

In the "first stage aft skirt" are three mechanical subsystems.
They look a lot like the Falcon stage separation pusher.

So not only is the Air Force allowing NG to compete against SpaceX for launches with their still undeveloped rocket, and giving NG money to develop that competitor to SpaceX's Falcon, but NG is in turn copying some of SpaceX's innovations.
Albeit in an expendable system

At the very least this is ironic.

Can you post a picture of the Falcon 9 separation system? The picture you refer to doesn't look like the tripod that's on the Falcon 9.
"One bit of advice: it is important to view knowledge as sort of a semantic tree -- make sure you understand the fundamental principles, ie the trunk and big branches, before you get into the leaves/details or there is nothing for them to hang on to." - Elon Musk
"There are lies, damned lies, and launch schedules." - Larry J

Offline S.Paulissen

  • Full Member
  • ****
  • Posts: 443
  • Boston
  • Liked: 334
  • Likes Given: 511
Re: F9 Block 5 Updates and Discussion
« Reply #1035 on: 05/29/2019 09:28 pm »
IIRC an element of Block 5 is the device atop the Falcon first stage that pushes against the Vacuum Merlin engine to assure clean stage separation.  I don't recall seeing any mechanical subsystem like that on other rockets.  (Please post something if you know of it.)

Page 15 of May 20 SpaceNews has a photo with the caption
Quote
Northrop Grumman installs the OmegA first stage aft skirt in preparation for a full-scale static test in Promotory Utah.

In the "first stage aft skirt" are three mechanical subsystems.
They look a lot like the Falcon stage separation pusher.

So not only is the Air Force allowing NG to compete against SpaceX for launches with their still undeveloped rocket, and giving NG money to develop that competitor to SpaceX's Falcon, but NG is in turn copying some of SpaceX's innovations.
Albeit in an expendable system

At the very least this is ironic.

Can you post a picture of the Falcon 9 separation system? The picture you refer to doesn't look like the tripod that's on the Falcon 9.

https://i.stack.imgur.com/ST1u5.png

For the other reader's benefit, here's a link to the structure being referenced on the Falcon 9 first stage.
"An expert is a person who has found out by his own painful experience all the mistakes that one can make in a very narrow field." -Niels Bohr
Poster previously known as Exclavion going by his real name now.

Offline tleski

  • Full Member
  • ****
  • Posts: 477
  • Washington, DC
  • Liked: 368
  • Likes Given: 765
Re: F9 Block 5 Updates and Discussion
« Reply #1036 on: 05/30/2019 01:56 am »
And here is the link to the SpaceNews story containing the image of Omega's "first stage aft skirt".


Offline Rabidpanda

  • Full Member
  • ****
  • Posts: 532
  • Liked: 123
  • Likes Given: 572
Re: F9 Block 5 Updates and Discussion
« Reply #1037 on: 05/30/2019 03:48 am »
IIRC an element of Block 5 is the device atop the Falcon first stage that pushes against the Vacuum Merlin engine to assure clean stage separation.  I don't recall seeing any mechanical subsystem like that on other rockets.  (Please post something if you know of it.)

Page 15 of May 20 SpaceNews has a photo with the caption
Quote
Northrop Grumman installs the OmegA first stage aft skirt in preparation for a full-scale static test in Promotory Utah.

In the "first stage aft skirt" are three mechanical subsystems.
They look a lot like the Falcon stage separation pusher.

So not only is the Air Force allowing NG to compete against SpaceX for launches with their still undeveloped rocket, and giving NG money to develop that competitor to SpaceX's Falcon, but NG is in turn copying some of SpaceX's innovations.
Albeit in an expendable system

At the very least this is ironic.

Those look like hydraulic TVC actuators, not for stage separation. And Falcon 9 is the not the first rocket to use pneumatic actuators for stage separation (Delta IV is one example). However, F9 may be the first to use a center actuator that pushes on the second stage engine bell.

Offline Comga

  • Senior Member
  • *****
  • Posts: 6503
  • Liked: 4624
  • Likes Given: 5359
Re: F9 Block 5 Updates and Discussion
« Reply #1038 on: 05/30/2019 04:36 am »
IIRC an element of Block 5 is the device atop the Falcon first stage that pushes against the Vacuum Merlin engine to assure clean stage separation.  I don't recall seeing any mechanical subsystem like that on other rockets.  (Please post something if you know of it.)

Page 15 of May 20 SpaceNews has a photo with the caption
Quote
Northrop Grumman installs the OmegA first stage aft skirt in preparation for a full-scale static test in Promotory Utah.

In the "first stage aft skirt" are three mechanical subsystems.
They look a lot like the Falcon stage separation pusher.

So not only is the Air Force allowing NG to compete against SpaceX for launches with their still undeveloped rocket, and giving NG money to develop that competitor to SpaceX's Falcon, but NG is in turn copying some of SpaceX's innovations.
Albeit in an expendable system

At the very least this is ironic.

Those look like hydraulic TVC actuators, not for stage separation. And Falcon 9 is the not the first rocket to use pneumatic actuators for stage separation (Delta IV is one example). However, F9 may be the first to use a center actuator that pushes on the second stage engine bell.

So it does!
Quote
Pneumatic actuators have extensive spaceflight experience, most notably on the Delta launch vehicle stage separation system. Pneumatic actuators possess larger specific force capability (N/kg) than mechanical springs, giving 4 to 5 times the kickoff force of springs of the same mass.
https://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/20080012476.pdf

DUH!
Foolish Me
It's the AFT SKIRT.  They ARE pointed in the direction for TVC.
Aftwards
Oops
Guess I was confused by the safety cap on the fireworks solid rocket. :P

edit: So cancel the irony
« Last Edit: 05/30/2019 04:40 am by Comga »
What kind of wastrels would dump a perfectly good booster in the ocean after just one use?

Offline Robotbeat

  • Senior Member
  • *****
  • Posts: 39364
  • Minnesota
  • Liked: 25393
  • Likes Given: 12165
Re: F9 Block 5 Updates and Discussion
« Reply #1039 on: 06/26/2019 04:42 am »
Do I spot a new COPV type? Looks like a white cover over one of the pressure vessels in the LOx tank. A cover would prevent LOx contact with the carbon fiber fuel, eliminating one possible COPV failure mode.... Could also be a metallic PV. Either way, maybe they’re qualifying them for crewed launches.

From the STP-2 launch.
Chris  Whoever loves correction loves knowledge, but he who hates reproof is stupid.

To the maximum extent practicable, the Federal Government shall plan missions to accommodate the space transportation services capabilities of United States commercial providers. US law http://goo.gl/YZYNt0

Tags:
 

Advertisement NovaTech
Advertisement Northrop Grumman
Advertisement
Advertisement Margaritaville Beach Resort South Padre Island
Advertisement Brady Kenniston
Advertisement NextSpaceflight
Advertisement Nathan Barker Photography
1