Author Topic: Lessons Learned: Rockets in the 1980s and 1990s and now  (Read 67331 times)

Offline mmeijeri

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Re: Lessons Learned: Rockets in the 1980s and 1990s and now
« Reply #200 on: 01/03/2017 05:45 pm »
So a compressed air turbopump isn't much cheaper than one that can handle hot peroxide decomposition gases?
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Offline Robotbeat

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Re: Lessons Learned: Rockets in the 1980s and 1990s and now
« Reply #201 on: 01/03/2017 05:55 pm »
Nope. And hydrogen peroxide isn't that hot if you run low concentration. And to get anywhere close to decent performance with a compressed gas turbopump, you need to heat it with a heat exchanger anyway, which adds complexity and means you need to withstand hot temperatures anyway.

Copenhagen Suborbitals built a hydrogen peroxide driven turbopump, so it is feasible for amateurs. And it's used on the R7 rocket, so it's good enough for serious rocketry.
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Offline HMXHMX

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Re: Lessons Learned: Rockets in the 1980s and 1990s and now
« Reply #202 on: 01/03/2017 06:08 pm »
Today, turbopumps are getting ridiculously cheap, so there is little reason to go pressure-fed.  If I was to embark upon another LV project, it'd be pump-fed.

One thing I've been wondering about is compressed-air (or compressed Helium) turbopumps. That sounds low-tech and cheap, and still more efficient and lighter than pressure-fed. Yet nobody uses them, why is that? I know they were briefly used by the Russians in the forties in their early rocketry experiments, but nothing since. Couldn't this have been better than pressure-fed for say the Lunar Lander Challenge?

If you substitute "pump" for "turbopump" (i.e., a centrifugal pump) and include XCOR's piston pump...XCOR uses gas pressure to drive the Lynx piston pump, to my understanding.

Offline Robotbeat

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Re: Lessons Learned: Rockets in the 1980s and 1990s and now
« Reply #203 on: 01/03/2017 06:38 pm »
Nowadays, electric pumps look really good for small efforts. Rocketlab uses this approach (but they weren't the first to consider it). For a variety of reasons (especially because battery tech is ~an order of magnitude better/cheaper), this was not an attractive choice in the 80s and early 90s but is today.

And for small motors, being able to 3D print means it's really easy to make a rocket with regen channels built-in. But there's a limit to this, and 3D printing big motors becomes prohibitively expensive.

Guidance is also something much easier today than in the 80s/90s, and FAR easier than in the olden times before cheap ICs. A smartphone has basically everything you need (at least generally speaking hardware-wise... The gyros are not built to the right range, and the GPS stops working at very high speeds due to arms control concerns).

Both Rotary Rocket and XCOR (technically late 90s) assumed the use of a person for guidance. Computer tech was more expensive and less developed. And landing especially seemed a hard problem at the time best left to people. But nowadays there's no reason to do this. Making every rocket stage crewed greatly increases the minimum size, besides it's risky and encourages you to either take potentially fatal risks or to avoid flight tests.

So there's actually a whole lot of ways that starting a rocket startup is easier technically today than it was in the 80s/90s. Even amateurs with ramen-level funding can build a rocket with some sort of guidance and stabilization.

One thing I'd like to see someone try is to use one of those human-carrying drones (or maybe an uncrewed electric motorglider) to haul a peroxide mono propellant rocket to a higher altitude for launch. I bet you could get to 30000ft, which might give you enough of an Isp boost to get to the Karman line.
« Last Edit: 01/03/2017 06:39 pm by Robotbeat »
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Offline mmeijeri

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Re: Lessons Learned: Rockets in the 1980s and 1990s and now
« Reply #204 on: 01/03/2017 06:42 pm »
A couple of years ago there was talk that automotive laser ignition systems might prove useful for rocketry as well. Are there any signs this is happening?
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Offline HMXHMX

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Re: Lessons Learned: Rockets in the 1980s and 1990s and now
« Reply #205 on: 01/03/2017 09:31 pm »
Nowadays, electric pumps look really good for small efforts. Rocketlab uses this approach (but they weren't the first to consider it). For a variety of reasons (especially because battery tech is ~an order of magnitude better/cheaper), this was not an attractive choice in the 80s and early 90s but is today.

And for small motors, being able to 3D print means it's really easy to make a rocket with regen channels built-in. But there's a limit to this, and 3D printing big motors becomes prohibitively expensive.

Guidance is also something much easier today than in the 80s/90s, and FAR easier than in the olden times before cheap ICs. A smartphone has basically everything you need (at least generally speaking hardware-wise... The gyros are not built to the right range, and the GPS stops working at very high speeds due to arms control concerns).

Both Rotary Rocket and XCOR (technically late 90s) assumed the use of a person for guidance. Computer tech was more expensive and less developed. And landing especially seemed a hard problem at the time best left to people. But nowadays there's no reason to do this. Making every rocket stage crewed greatly increases the minimum size, besides it's risky and encourages you to either take potentially fatal risks or to avoid flight tests.

So there's actually a whole lot of ways that starting a rocket startup is easier technically today than it was in the 80s/90s. Even amateurs with ramen-level funding can build a rocket with some sort of guidance and stabilization.

One thing I'd like to see someone try is to use one of those human-carrying drones (or maybe an uncrewed electric motorglider) to haul a peroxide mono propellant rocket to a higher altitude for launch. I bet you could get to 30000ft, which might give you enough of an Isp boost to get to the Karman line.

If I may, I'd like to refine Robotbeat's the comment about Rotary.  We assumed a person-in-the-loop for orbital missions, but not for guidance or navigation – only for "flight management" and secondarily for "control."  The human manages the decision-making (when time permits) and in the case of landing can hand fly the vehicle if required.  But generally the Roton would have been flown under autopilot at all times in routine flight, even for landing.  What I know of the XCOR approach is that Lynx would always be hand flown, both on ascent and reentry/landing. 

Offline savuporo

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Re: Lessons Learned: Rockets in the 1980s and 1990s and now
« Reply #206 on: 01/04/2017 12:36 am »
A couple of years ago there was talk that automotive laser ignition systems might prove useful for rocketry as well. Are there any signs this is happening?

KbKHA has tested RD-0146D with laser ignition, Vulcain 2 prototype has been tested with multiple different laser igniters.
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Offline Robotbeat

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Re: Lessons Learned: Rockets in the 1980s and 1990s and now
« Reply #207 on: 01/04/2017 12:46 am »
Nowadays, electric pumps look really good for small efforts. Rocketlab uses this approach (but they weren't the first to consider it). For a variety of reasons (especially because battery tech is ~an order of magnitude better/cheaper), this was not an attractive choice in the 80s and early 90s but is today.

And for small motors, being able to 3D print means it's really easy to make a rocket with regen channels built-in. But there's a limit to this, and 3D printing big motors becomes prohibitively expensive.

Guidance is also something much easier today than in the 80s/90s, and FAR easier than in the olden times before cheap ICs. A smartphone has basically everything you need (at least generally speaking hardware-wise... The gyros are not built to the right range, and the GPS stops working at very high speeds due to arms control concerns).

Both Rotary Rocket and XCOR (technically late 90s) assumed the use of a person for guidance. Computer tech was more expensive and less developed. And landing especially seemed a hard problem at the time best left to people. But nowadays there's no reason to do this. Making every rocket stage crewed greatly increases the minimum size, besides it's risky and encourages you to either take potentially fatal risks or to avoid flight tests.

So there's actually a whole lot of ways that starting a rocket startup is easier technically today than it was in the 80s/90s. Even amateurs with ramen-level funding can build a rocket with some sort of guidance and stabilization.

One thing I'd like to see someone try is to use one of those human-carrying drones (or maybe an uncrewed electric motorglider) to haul a peroxide mono propellant rocket to a higher altitude for launch. I bet you could get to 30000ft, which might give you enough of an Isp boost to get to the Karman line.

If I may, I'd like to refine Robotbeat's the comment about Rotary.  We assumed a person-in-the-loop for orbital missions, but not for guidance or navigation – only for "flight management" and secondarily for "control."  The human manages the decision-making (when time permits) and in the case of landing can hand fly the vehicle if required.  But generally the Roton would have been flown under autopilot at all times in routine flight, even for landing.  What I know of the XCOR approach is that Lynx would always be hand flown, both on ascent and reentry/landing.
Thanks! A first hand account is infinitely better than my half-remembered third-hand. :)
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Offline john smith 19

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Re: Lessons Learned: Rockets in the 1980s and 1990s and now
« Reply #208 on: 01/04/2017 05:06 pm »
A couple of years ago there was talk that automotive laser ignition systems might prove useful for rocketry as well. Are there any signs this is happening?

KbKHA has tested RD-0146D with laser ignition, Vulcain 2 prototype has been tested with multiple different laser igniters.
I'm guessing the rationale for this was (partly) people were talking about going to laser initiated ordnance and it seems a logical step.

I can see the logic for laser ordnance as it makes them immune to static discharge and lightning.

But non electric ignitors already exist.  The trouble is they seem to be 1 shot pyrotechnic or pyrophoric systems. In reality this makes test firing (which is what the vast majority of actual rocket firings tend to be) a PITA. IIRC developing a good ignitor was XCOR's first project. An indication of how annoying (and expensive) a 1 shot design can be.

Ignition systems that are as simple as turning on 2 valves with no dangerous chemical or pyro mixture to handle do exist.  The Brazilians developed one using LOX vaporized to > M1 in a nozzle (creating a shock resonance pattern) to heat a Kero flow (although in principle it could be any fuel) to ignition temperature. A similar but disposable technology (the pneumatic match) was developed by NASA in the early 70's for sounding rocket ignition using an air stirrup pump.

Aerojet seemed to have finally solved the problem of H2 ignition by pre mixing it with LO2 (and hence vaporising it) before injecting it into a bed of Shell 405 in the mid 70s (but too late for SSME).

I think versions of both systems could be 3d printed, possibly in plastic to be (like the pneumatic match) expendable.

BTW this is not a small issue given how often failure to ignite a stage has been the cause of a launch failure.
MCT ITS BFR SS. The worlds first Methane fueled FFSC engined CFRP SS structure A380 sized aerospaceplane tail sitter capable of Earth & Mars atmospheric flight.First flight to Mars by end of 2022 2027?. T&C apply. Trust nothing. Run your own #s "Extraordinary claims require extraordinary proof" R. Simberg."Competitve" means cheaper ¬cheap SCramjet proposed 1956. First +ve thrust 2004. US R&D spend to date > $10Bn. #deployed designs. Zero.

Offline josespeck

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Re: Lessons Learned: Rockets in the 1980s and 1990s and now
« Reply #209 on: 01/04/2017 06:02 pm »
A similar but disposable technology (the pneumatic match) was developed by NASA in the early 70's for sounding rocket ignition using an air stirrup pump.

What are your sources?.

Offline ringsider

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Re: Lessons Learned: Rockets in the 1980s and 1990s and now
« Reply #210 on: 01/04/2017 06:55 pm »
A similar but disposable technology (the pneumatic match) was developed by NASA in the early 70's for sounding rocket ignition using an air stirrup pump.

What are your sources?.
The first hit on Google for "NASA pneumatic match":

https://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/19740000202.pdf

Offline john smith 19

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Re: Lessons Learned: Rockets in the 1980s and 1990s and now
« Reply #211 on: 01/04/2017 10:02 pm »
The first hit on Google for "NASA pneumatic match":

https://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/19740000202.pdf
There was a full report on NTRS describing the whole thing. I may have a copy of the report somewhere but it looks like it's been purged from NTRS.

The Brazilian report on the resonance ignitor should still be around.
MCT ITS BFR SS. The worlds first Methane fueled FFSC engined CFRP SS structure A380 sized aerospaceplane tail sitter capable of Earth & Mars atmospheric flight.First flight to Mars by end of 2022 2027?. T&C apply. Trust nothing. Run your own #s "Extraordinary claims require extraordinary proof" R. Simberg."Competitve" means cheaper ¬cheap SCramjet proposed 1956. First +ve thrust 2004. US R&D spend to date > $10Bn. #deployed designs. Zero.

Offline AnalogMan

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Re: Lessons Learned: Rockets in the 1980s and 1990s and now
« Reply #212 on: 01/05/2017 01:10 am »
The first hit on Google for "NASA pneumatic match":

https://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/19740000202.pdf
There was a full report on NTRS describing the whole thing. I may have a copy of the report somewhere but it looks like it's been purged from NTRS.

Is this it?

Development and demonstration of flueric sounding rocket motor ignition
https://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/19740020110.pdf

Offline Katana

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Re: Lessons Learned: Rockets in the 1980s and 1990s and now
« Reply #213 on: 01/05/2017 02:57 pm »
Resonance ignitor is safe for handeling, but very slow and not reliable. Up to now it is an alternative technology, absense from major use.

Offline Kansan52

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Re: Lessons Learned: Rockets in the 1980s and 1990s and now
« Reply #214 on: 01/05/2017 03:14 pm »

One thing I'd like to see someone try is to use one of those human-carrying drones (or maybe an uncrewed electric motorglider) to haul a peroxide mono propellant rocket to a higher altitude for launch. I bet you could get to 30000ft, which might give you enough of an Isp boost to get to the Karman line.

This might interest you on towed launch:

https://www.nasa.gov/sites/default/files/files/FS_TGLAS_150129-1.pdf?linkId=14885220

Met one of the self-proclaimed gray beards of the project last year. Got me excited.

Offline john smith 19

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Re: Lessons Learned: Rockets in the 1980s and 1990s and now
« Reply #215 on: 01/05/2017 08:52 pm »
The first hit on Google for "NASA pneumatic match":

https://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/19740000202.pdf
There was a full report on NTRS describing the whole thing. I may have a copy of the report somewhere but it looks like it's been purged from NTRS.
Is this it?

Development and demonstration of flueric sounding rocket motor ignition
https://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/19740020110.pdf
Yes that's it. I did a google search and stopped there. I find the current NTRS search clumsy and fairly  unhelpful.

 Earlier versions offered the ability to do a search and then refine it. This current version is nowhere near as useful as earlier versions. Stuff which gave the original research reports seems to be being diverted to Tech Briefs.

Resonance ignitor is safe for handeling, but very slow and not reliable. Up to now it is an alternative technology, absense from major use.
Do you have a reference for that?
MCT ITS BFR SS. The worlds first Methane fueled FFSC engined CFRP SS structure A380 sized aerospaceplane tail sitter capable of Earth & Mars atmospheric flight.First flight to Mars by end of 2022 2027?. T&C apply. Trust nothing. Run your own #s "Extraordinary claims require extraordinary proof" R. Simberg."Competitve" means cheaper ¬cheap SCramjet proposed 1956. First +ve thrust 2004. US R&D spend to date > $10Bn. #deployed designs. Zero.

Offline john smith 19

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Re: Lessons Learned: Rockets in the 1980s and 1990s and now
« Reply #216 on: 01/05/2017 08:52 pm »

One thing I'd like to see someone try is to use one of those human-carrying drones (or maybe an uncrewed electric motorglider) to haul a peroxide mono propellant rocket to a higher altitude for launch. I bet you could get to 30000ft, which might give you enough of an Isp boost to get to the Karman line.

This might interest you on towed launch:

https://www.nasa.gov/sites/default/files/files/FS_TGLAS_150129-1.pdf?linkId=14885220

Met one of the self-proclaimed gray beards of the project last year. Got me excited.
Intriguing idea. It's one of those notions that does not sound very advanced but when you think about the nuts and bolts of building a new LV it's potentially a very cost effective plan. You wonder if Stratolaunch would have had an easier time of it if did not need to carry fuel, engines or crew.

The joker of course is how big a vehicle can you get hold of and how big a vehicle you can tow with it.

IIRC Ranulf on one of the Skylon threads tests in towing an airliner (a large transport aircraft IIRC) have been done. Obviously the towing cable has to be quite long to allow for engine turbulence
MCT ITS BFR SS. The worlds first Methane fueled FFSC engined CFRP SS structure A380 sized aerospaceplane tail sitter capable of Earth & Mars atmospheric flight.First flight to Mars by end of 2022 2027?. T&C apply. Trust nothing. Run your own #s "Extraordinary claims require extraordinary proof" R. Simberg."Competitve" means cheaper ¬cheap SCramjet proposed 1956. First +ve thrust 2004. US R&D spend to date > $10Bn. #deployed designs. Zero.

Offline Katana

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Re: Lessons Learned: Rockets in the 1980s and 1990s and now
« Reply #217 on: 01/06/2017 11:36 am »

One thing I'd like to see someone try is to use one of those human-carrying drones (or maybe an uncrewed electric motorglider) to haul a peroxide mono propellant rocket to a higher altitude for launch. I bet you could get to 30000ft, which might give you enough of an Isp boost to get to the Karman line.

This might interest you on towed launch:

https://www.nasa.gov/sites/default/files/files/FS_TGLAS_150129-1.pdf?linkId=14885220

Met one of the self-proclaimed gray beards of the project last year. Got me excited.
Exotic concpts generally have more trouble than benefits, unless stays suborbital.

Offline Katana

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Re: Lessons Learned: Rockets in the 1980s and 1990s and now
« Reply #218 on: 01/06/2017 11:57 am »
Nope. And hydrogen peroxide isn't that hot if you run low concentration. And to get anywhere close to decent performance with a compressed gas turbopump, you need to heat it with a heat exchanger anyway, which adds complexity and means you need to withstand hot temperatures anyway.

Copenhagen Suborbitals built a hydrogen peroxide driven turbopump, so it is feasible for amateurs. And it's used on the R7 rocket, so it's good enough for serious rocketry.
Replicating historical rocket seems to be a good idea. Juno or Vanguard is even smaller than R7, with modified V2 engine (hydrogen peroxide turbopump).

Or this is already similliar to the way of SpaceX ?

Offline Danderman

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Re: Lessons Learned: Rockets in the 1980s and 1990s and now
« Reply #219 on: 01/06/2017 02:44 pm »

One thing I'd like to see someone try is to use one of those human-carrying drones (or maybe an uncrewed electric motorglider) to haul a peroxide mono propellant rocket to a higher altitude for launch. I bet you could get to 30000ft, which might give you enough of an Isp boost to get to the Karman line.

This might interest you on towed launch:

https://www.nasa.gov/sites/default/files/files/FS_TGLAS_150129-1.pdf?linkId=14885220

Met one of the self-proclaimed gray beards of the project last year. Got me excited.

What are the lessons learned from companies that attempted towed launch?

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