Author Topic: Relativity Space: General Thread  (Read 352951 times)

Offline playadelmars

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Re: Relativity Space: General Thread
« Reply #340 on: 03/08/2021 09:42 pm »
Where does Amazon and Kuiper fit into all of this? Bezos still involved with Amazon as founder and probably holds a lot of influence there, and their satellite project needs a lot of launch capacity and high rate of progress to keep up with SpaceX’s blindly fast pace of execution or risk being left in the dust. Arianespace, ULA, even Blue... none of them seem to be matching SpaceX rate of innovation by even 1/10th. Rocket Lab has gone far with their team and quite innovative, and their recently announced larger rocket could fit the bill for Kuiper plus they now have public funding to do it. Relativity’s announcement of Terran R their fully reusable Falcon 9 sized rocket is uncannily timed with this visit...

Offline FutureSpaceTourist

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Re: Relativity Space: General Thread
« Reply #341 on: 03/09/2021 03:04 pm »
https://twitter.com/thesheetztweetz/status/1369317464811700233

Quote
.@relativityspace CEO Tim Ellis joined CNBC, live from inside the company's 3D-printing rocket factory, to announce the signing of its first Pentagon launch contract with the Defense Innovation Unit:

Offline TrevorMonty

Re: Relativity Space: General Thread
« Reply #342 on: 03/09/2021 05:29 pm »
Where does Amazon and Kuiper fit into all of this? Bezos still involved with Amazon as founder and probably holds a lot of influence there, and their satellite project needs a lot of launch capacity and high rate of progress to keep up with SpaceX’s blindly fast pace of execution or risk being left in the dust. Arianespace, ULA, even Blue... none of them seem to be matching SpaceX rate of innovation by even 1/10th. Rocket Lab has gone far with their team and quite innovative, and their recently announced larger rocket could fit the bill for Kuiper plus they now have public funding to do it. Relativity’s announcement of Terran R their fully reusable Falcon 9 sized rocket is uncannily timed with this visit...
Blue may just be investing in Relativity 3D technology ie buying the printers or contract them to build parts of NG.

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Online Robotbeat

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Re: Relativity Space: General Thread
« Reply #343 on: 03/09/2021 06:43 pm »
Where does Amazon and Kuiper fit into all of this? Bezos still involved with Amazon as founder and probably holds a lot of influence there, and their satellite project needs a lot of launch capacity and high rate of progress to keep up with SpaceX’s blindly fast pace of execution or risk being left in the dust. Arianespace, ULA, even Blue... none of them seem to be matching SpaceX rate of innovation by even 1/10th. Rocket Lab has gone far with their team and quite innovative, and their recently announced larger rocket could fit the bill for Kuiper plus they now have public funding to do it. Relativity’s announcement of Terran R their fully reusable Falcon 9 sized rocket is uncannily timed with this visit...
Blue may just be investing in Relativity 3D technology ie buying the printers or contract them to build parts of NG.

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I would bet hard against this.
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Offline Lars-J

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Re: Relativity Space: General Thread
« Reply #344 on: 03/09/2021 07:58 pm »
Where does Amazon and Kuiper fit into all of this? Bezos still involved with Amazon as founder and probably holds a lot of influence there, and their satellite project needs a lot of launch capacity and high rate of progress to keep up with SpaceX’s blindly fast pace of execution or risk being left in the dust. Arianespace, ULA, even Blue... none of them seem to be matching SpaceX rate of innovation by even 1/10th. Rocket Lab has gone far with their team and quite innovative, and their recently announced larger rocket could fit the bill for Kuiper plus they now have public funding to do it. Relativity’s announcement of Terran R their fully reusable Falcon 9 sized rocket is uncannily timed with this visit...
Blue may just be investing in Relativity 3D technology ie buying the printers or contract them to build parts of NG.

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I would bet hard against this.

Anyone dealing with Bezos has to be VERY cautious to not get the "Amazon Basics" treatment. (where they just copy/steal ideas and do them in-house)
« Last Edit: 03/09/2021 07:58 pm by Lars-J »

Online Robotbeat

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Re: Relativity Space: General Thread
« Reply #345 on: 03/09/2021 08:18 pm »
Where does Amazon and Kuiper fit into all of this? Bezos still involved with Amazon as founder and probably holds a lot of influence there, and their satellite project needs a lot of launch capacity and high rate of progress to keep up with SpaceX’s blindly fast pace of execution or risk being left in the dust. Arianespace, ULA, even Blue... none of them seem to be matching SpaceX rate of innovation by even 1/10th. Rocket Lab has gone far with their team and quite innovative, and their recently announced larger rocket could fit the bill for Kuiper plus they now have public funding to do it. Relativity’s announcement of Terran R their fully reusable Falcon 9 sized rocket is uncannily timed with this visit...
Blue may just be investing in Relativity 3D technology ie buying the printers or contract them to build parts of NG.

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I would bet hard against this.

Anyone dealing with Bezos has to be VERY cautious to not get the "Amazon Basics" treatment. (where they just copy/steal ideas and do them in-house)
SpaceX does the same thing.

And I realize this is an unpopular opinion, but I actually think it's good that it happens. Ideas are for sharing, and the idea of Intellectual Property (enforced by the government) itself is a kind of theft.

And I'm glad RocketLab is doing it to SpaceX by copying Falcon 9.
Chris  Whoever loves correction loves knowledge, but he who hates reproof is stupid.

To the maximum extent practicable, the Federal Government shall plan missions to accommodate the space transportation services capabilities of United States commercial providers. US law http://goo.gl/YZYNt0

Offline yg1968

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Re: Relativity Space: General Thread
« Reply #346 on: 03/09/2021 09:30 pm »
Copying an idea is one thing. Stealing's someone else's intellectual property is another.

Offline trimeta

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Re: Relativity Space: General Thread
« Reply #347 on: 03/13/2021 02:02 am »
Some launch mounts spotted for installation at Relativity's LC-16 launch site at CCSFS.

https://twitter.com/NASASpaceflight/status/1370547217132572672


Online kessdawg

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Re: Relativity Space: General Thread
« Reply #349 on: 03/24/2021 01:20 pm »
https://arstechnica.com/science/2021/03/relativity-space-printed-its-terran-1-rockets-second-stage-in-a-few-weeks/

Quote from: Burger
In an interview, Relativity CEO Tim Ellis said the company recently printed the second stage that will be used on the inaugural flight of the Terran 1 rocket, which is presently scheduled to take place before the end of 2021. The stage was printed at a rate of about 1 linear foot per day, so it took about three weeks in total to print the 20-foot tall second stage.

"We're now confident in this build process," Ellis said. "Not only is the second stage now completed, but we're 75 percent of the way through printing the rocket's first stage."
...
Relativity has also been able to prove the merits of 3D printing by rapidly changing the metal used in the thrust chamber of its Aeon engine—nine of which will power the rocket's first stage. Engineers started out using a nickel-based alloy inside the thrust chamber because it was an easier material to work with during the manufacturing process. But a copper-based alloy has better conductivity and allows for higher combustion temperatures—and therefore a higher-efficiency engine.

Offline FutureSpaceTourist

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Re: Relativity Space: General Thread
« Reply #350 on: 03/24/2021 04:44 pm »
twitter.com/relativityspace/status/1374777117968265219

Quote
Progress is key as we work towards first launch! Our world-class team successfully removed the Stage 2 flight print tank out of its print cell at our #factoryofthefuture. We are excited to keep the momentum going! #RelativitySpace #3DPrinting #Innovation

https://twitter.com/relativityspace/status/1374777855725334529

Quote
Here's a look behind-the-scenes as our team removes the Stage 2 flight print from the print cell.📽️

Offline FutureSpaceTourist

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Re: Relativity Space: General Thread
« Reply #351 on: 03/24/2021 07:15 pm »

Online Tywin

Re: Relativity Space: General Thread
« Reply #352 on: 04/05/2021 01:12 am »
Could Blue sell the BE-4 for the Terran-R to Relativity?
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Offline Scintillant

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Re: Relativity Space: General Thread
« Reply #353 on: 04/05/2021 01:52 am »
Could Blue sell the BE-4 for the Terran-R to Relativity?

Relativity says they'll be using an upgraded Aeon for the Terran-R, so no need to buy BE-4's.

Source: https://arstechnica.com/science/2021/03/relativity-space-printed-its-terran-1-rockets-second-stage-in-a-few-weeks/
Quote from: Eric Berger
Because Relativity will need this technology for future rockets, such as the larger Terran R rocket that will use a larger version of the Aeon engine, it decided to go ahead and make the change to a copper-based thrust chamber and nozzle now.

Offline ringsider

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Re: Relativity Space: General Thread
« Reply #354 on: 04/05/2021 07:35 am »
Quote
In an interview, Relativity CEO Tim Ellis said the company recently printed the second stage that will be used on the inaugural flight of the Terran 1 rocket, which is presently scheduled to take place before the end of 2021. The stage was printed at a rate of about 1 linear foot per day, so it took about three weeks in total to print the 20-foot tall second stage.

3 weeks for a Stage 2 tank? So that is what, 12-15 weeks for a Stage 1 tank? How is this a revolution in manufacturing? SpaceX are making a new Starship a week by manually welding steel plate!

Quote
Relativity has also been able to prove the merits of 3D printing by rapidly changing the metal used in the thrust chamber of its Aeon engine—nine of which will power the rocket's first stage. Engineers started out using a nickel-based alloy inside the thrust chamber because it was an easier material to work with during the manufacturing process. But a copper-based alloy has better conductivity and allows for higher combustion temperatures—and therefore a higher-efficiency engine.

Wow.

Firstly they are using standard printers from SLM or EOS for their engines. That's shown earlier in this thread somewhere (reposted below). Nothing proprietary or special going on there - Launcher is printing copper engines the same way for example.

Secondly it's almost certainly a standard feature that you can change the material used on ANY of those off-the-shelf 3D printing systems. It would be idiotic if you couldn't. To position that as some kind of revolutionary technological advancement... hard to know what to say to that kind of thing.

Thirdly: copper >> Inconel. No, really? This company is what, 5 years old? And making statements like this? Kindergarden.


BEGIN REPOST SHOWING STANDARD 3D PRINTING MACHINES AT RELATIVITY


https://twitter.com/relativityspace/status/1191770988423372800?s=21

First time I believe seeing print speed of Stargate published. 1 ft per day on what looks to be 7-8 ft diameter tank. So that’s about 24 sq ft per day of wall area per printer. They have 4 now, each one can print about 30 foot tall. So scaling to a Falcon 9 size vehicle, that would take about 8 printers to do it in pieces. Multiplying out, I get about 45 days to print an entire Falcon 9. That’s pretty quick and low cost I’d believe.

In the future they won’t be limited to just simple cylindrical shapes with skin-stringers like Falcon and Starship, they could do non-symmetric shapes and also use things like isogrid and topology to tune structure shapes. The question is if they can actually pull this technology off but if they do seems like a game changer.

What's the time delta versus a welded tank? I understand there's tooling time, but once tooling is made, it's a matter of popping out tanks is it not?

if you watch the full video above there is a timelapse half-way through which shows the full printing of an upper stage (?) tank, which according to the clock at the top of the screen takes them about 23 days:

https://www.youtube.com/watch?v=c7q0qwfuGz0?t=1752

In the same video CEO Tim Ellis says they hope to complete a new vehicle every 60 days, and that is probably driven by the print time of a main booster tank - if you scale that 23 days you are probably looking at a full main stage tank taking about 60 days to "print" the full length (although we are yet to see a full length one from Relativity I believe).

I think Peter Beck at Rocket Lab will be LOLing. I remember in one interview he said they could produce new main tank tubes every couple of days in carbon fiber, so there's a 30:1 adverse time factor, plus the approx 50% weight savings of carbon vs aluminum. I don't see the benefit of that printing technology at all in those two dimensions.

Where it does have some advantages, but probably not as much as they claim, is in flexibility for complex shapes e.g. for producing the complex tank-end shape. But is that such a huge advantage versus a carbon layup? I doubt it, I would guess they are roughly equivalent in time, and carbon will be stiffer and stronger for the same mass.

The engines are not printed on their Stargate machine. If you follow a few clues in this video



it is nothing more clever than commercial grade SLM system like an SLM 280, which is probably why they do it three pieces. Example clue is the shape of the unit:



Another clue are the internals of the machine:



In the same interview you can see Tim Ellis is pivoting to talk about printing cars, airplanes etc., becoming the factory that can build anything. Hype factor 9 Mr Sulu, pass me the Koolaid.
« Last Edit: 04/05/2021 07:52 am by ringsider »

Offline matthewkantar

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Re: Relativity Space: General Thread
« Reply #355 on: 04/05/2021 09:18 pm »
Thirdly: copper >> Inconel. No, really? This company is what, 5 years old? And making statements like this? Kindergarden.

Copper based alloys are head and shoulders above nickel based alloys for conducting heat away. No alloy is a Swiss Army knife.

Online Davidthefat

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Re: Relativity Space: General Thread
« Reply #356 on: 04/05/2021 10:10 pm »
Thirdly: copper >> Inconel. No, really? This company is what, 5 years old? And making statements like this? Kindergarden.

Copper based alloys are head and shoulders above nickel based alloys for conducting heat away. No alloy is a Swiss Army knife.

Also it was relatively challenging, AFAIK, to develop copper alloy that is sinterable with lasers due to how well it conducts heat. But it's not a Relativity achievement, but the vendors that Relativity uses.

Online Robotbeat

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Re: Relativity Space: General Thread
« Reply #357 on: 04/06/2021 02:42 pm »
Thirdly: copper >> Inconel. No, really? This company is what, 5 years old? And making statements like this? Kindergarden.

Copper based alloys are head and shoulders above nickel based alloys for conducting heat away. No alloy is a Swiss Army knife.
Yup.

Ringside, I have my share of skepticism for the idea of printing rocket tanks (etc), but you don’t know what you’re talking about for rocket engine alloys.
« Last Edit: 04/06/2021 04:10 pm by Robotbeat »
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Offline PM3

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Re: Relativity Space: General Thread
« Reply #358 on: 04/06/2021 08:32 pm »
The thread title should be fixed. It is impossible to build and operate rockets on Earth without human labor. Even if all parts are printed and then assembled by robots, there will be some work left for humans, including programming and servicing the printers and robots. And then humans will sell launches, integrate payloads and operate the rockets.

"zero human labor" is just empty PR speak.
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Offline PM3

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Re: Relativity Space: General Thread
« Reply #359 on: 04/06/2021 08:33 pm »
The thread title should be fixed. It is impossible to build and operate rockets on Earth without human labor. Even if all parts are printed and then assembled by robots, there will be some work left for humans, including programming and servicing the printers and robots. And then humans will sell launches, integrate payloads and operate the rockets.

"zero human labor" is just empty PR speak.
"Never, never be afraid of the truth." -- Jim Bridenstine

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