A two piece construction is also possible. This also saves a little off the 3d printing cost if the seam is in the middle.
Middle seam: ASA: $620, ABS: $500
Big End seam: ASA: $825, ABS: $660
A two piece construction is also possible. This also saves a little off the 3d printing cost if the seam is in the middle.
Middle seam: ASA: $620, ABS: $500
Big End seam: ASA: $825, ABS: $660Mono,
there are some issues with ABS 3dprinting as ABS tends to warp a lot. (I own a small 3dprinting shop).
Personally, I have not used ASA yet, but from reports I'm reading it has a superior warping resistance and seems to handle extreme conditions better.
Just make sure it doesn't cool off to rapidly or you'll get "splitting"...
https://3dprintingindustry.com/news/testing-asa-3d-printing-filament-weather-resistant-alternative-abs-62785/
A two piece construction is also possible. This also saves a little off the 3d printing cost if the seam is in the middle.
Middle seam: ASA: $620, ABS: $500
Big End seam: ASA: $825, ABS: $660Mono,
there are some issues with ABS 3dprinting as ABS tends to warp a lot. (I own a small 3dprinting shop).
Personally, I have not used ASA yet, but from reports I'm reading it has a superior warping resistance and seems to handle extreme conditions better.
Just make sure it doesn't cool off to rapidly or you'll get "splitting"...
https://3dprintingindustry.com/news/testing-asa-3d-printing-filament-weather-resistant-alternative-abs-62785/
Acrylonitrile butadiene styrene (ABS) is a common thermoplastic polymer with very low glass transition temperature (approximately 105 °C (221 °F)).
In general, making the EM Drive walls with a thermoplastic polymer will present other problems, besides warping.
We all know about the thermal effects in the EM Drive by now. The thermal conductivity and the thermal diffusivity of these polymers is several orders of magnitude lower than that of copper. So even if you have an internal thin layer of copper or silver, the thermoplastic polymer will act as an insulator. It is better to have a solid wall of a material (like copper or silver) with high thermal conductivity and high thermal diffusivity.
The warping is a consequence of the low modulus of Elasticity of unreinforced thermoplastic polymers as compared to metals like copper and silver. NASA Eagleworks used FRP wich is a composite where glass-fibers reinforces a thermoset epoxy to provide a higher modulus of elasticity.
There are as far as I know 2 rotary EmDrive test rigs that have measured continual acceleration.
Roger's rotary test rig was built in 2006 and used an EmDrive that could deliver +200mN of thrust. Roger has recently released his very detailed enginerring report on both the Experimental & Demonstrator EmDrives, including detailed static thrust data.
He has told me that extensive experimental data was recorded from the rotary test rig using the Demonstrator EmDrive. Further that data showed both CofM and CofE were conserved. As with the static test data report, I expect the rotary test report will also be released.
Both test reports are available on www.emdrive.com
and CoE verified.
A two piece construction is also possible. This also saves a little off the 3d printing cost if the seam is in the middle.
Middle seam: ASA: $620, ABS: $500
Big End seam: ASA: $825, ABS: $660Mono,
there are some issues with ABS 3dprinting as ABS tends to warp a lot. (I own a small 3dprinting shop).
Personally, I have not used ASA yet, but from reports I'm reading it has a superior warping resistance and seems to handle extreme conditions better.
Just make sure it doesn't cool off to rapidly or you'll get "splitting"...
https://3dprintingindustry.com/news/testing-asa-3d-printing-filament-weather-resistant-alternative-abs-62785/
Acrylonitrile butadiene styrene (ABS) is a common thermoplastic polymer with very low glass transition temperature (approximately 105 °C (221 °F)).
In general, making the EM Drive walls with a thermoplastic polymer will present other problems, besides warping.
We all know about the thermal effects in the EM Drive by now. The thermal conductivity and the thermal diffusivity of these polymers is several orders of magnitude lower than that of copper. So even if you have an internal thin layer of copper or silver, the thermoplastic polymer will act as an insulator. It is better to have a solid wall of a material (like copper or silver) with high thermal conductivity and high thermal diffusivity.
The warping is a consequence of the low modulus of Elasticity of unreinforced thermoplastic polymers as compared to metals like copper and silver. NASA Eagleworks used FRP wich is a composite where glass-fibers reinforces a thermoset epoxy to provide a higher modulus of elasticity.
I'm also getting a quote for CNC milling. We will see what that comes to as it seems like the parts would need to be milled from large solid blocks of copper - which is extremely expensive - thousands of dollars each.
If I use ASA and print 1cm thick walls and then electroplate a thick copper coat of 3mm after etching, then polish down to 2mm, it should be rigid enough. Though I think the process of etching the ASA, and electroplating 3mm of copper would be a difficult undertaking as a DIY.
But, as Shawyer calculates the imput power of the emdrive, he founds an enormous 6,04*10^20 Joules, he is happy and he considers that CoE is verified.
That is where the important point here. Shawyer admit that the Kinetic Energy in the Earth referential can not be superior to the energy spent by the ship. He just forgot to take into account his own theory in his thrust formula, and than, he made a mistake in calculating the imput power. (I calculated 6.311*10^13 Joules for 10 years of operation of the 200KwE generator, not taking into account the fact that the time goes more slowly for the ship.
I'm also getting a quote for CNC milling. We will see what that comes to as it seems like the parts would need to be milled from large solid blocks of copper - which is extremely expensive - thousands of dollars each.
If I use ASA and print 1cm thick walls and then electroplate a thick copper coat of 3mm after etching, then polish down to 2mm, it should be rigid enough. Though I think the process of etching the ASA, and electroplating 3mm of copper would be a difficult undertaking as a DIY.

A two piece construction is also possible. This also saves a little off the 3d printing cost if the seam is in the middle.
Middle seam: ASA: $620, ABS: $500
Big End seam: ASA: $825, ABS: $660Mono,
there are some issues with ABS 3dprinting as ABS tends to warp a lot. (I own a small 3dprinting shop).
Personally, I have not used ASA yet, but from reports I'm reading it has a superior warping resistance and seems to handle extreme conditions better.
Just make sure it doesn't cool off to rapidly or you'll get "splitting"...
https://3dprintingindustry.com/news/testing-asa-3d-printing-filament-weather-resistant-alternative-abs-62785/
Acrylonitrile butadiene styrene (ABS) is a common thermoplastic polymer with very low glass transition temperature (approximately 105 °C (221 °F)).
In general, making the EM Drive walls with a thermoplastic polymer will present other problems, besides warping.
We all know about the thermal effects in the EM Drive by now. The thermal conductivity and the thermal diffusivity of these polymers is several orders of magnitude lower than that of copper. So even if you have an internal thin layer of copper or silver, the thermoplastic polymer will act as an insulator. It is better to have a solid wall of a material (like copper or silver) with high thermal conductivity and high thermal diffusivity.
The warping is a consequence of the low modulus of Elasticity of unreinforced thermoplastic polymers as compared to metals like copper and silver. NASA Eagleworks used FRP wich is a composite where glass-fibers reinforces a thermoset epoxy to provide a higher modulus of elasticity.
I'm also getting a quote for CNC milling. We will see what that comes to as it seems like the parts would need to be milled from large solid blocks of copper - which is extremely expensive - thousands of dollars each.
If I use ASA and print 1cm thick walls and then electroplate a thick copper coat of 3mm after etching, then polish down to 2mm, it should be rigid enough. Though I think the process of etching the ASA, and electroplating 3mm of copper would be a difficult undertaking as a DIY.
Another option using 3D printed plastic is to use the plastic as a 'lost wax' master and cast copper into a near-net-shape which can then be cut down and polished by a CNC milling process. Would save $$$ on machining time and up-front material cost.
Delineating competitive theories and hardware is critical for the readership imho especially for science media whom are following emdrive closely. "Closed" RF frustum cavities are the emdrive. Cannae is not and neither is Woodward's Mach effect nor nassikas. Trying to blur the lines seems disingenuous as these 8 threads have been emdrive from day 1.
Coe/com can apply anywhere and is a well discussed subtopic here. My vote has always been towards staying on topic rather than attempting to broaden an otherwise large topic. Emdrive is already a massive thread series, no need to boost it with Mach effect, nassikasn or cannae.
Like you, I'm just a part time poster here with my own point of view. Nsf staff can decide if renaming or broadening emdrive is the best thing to do.
....
Personal opinion: I would also like that the discussion remains focused and on topic. A big part of the success of this forum (because it is the most fruitful public Internet discussion I have ever seen) comes from the strong focus on experiments and proof of theories explaining the Emdrive.
I understand Mach effect/GR extension theories look like very likely candidates now for explaining this phenomenon, if further experiments confirm it exists, but the Emdrive is objectively a wholly different device in its form and outwardly visible mechanics in comparison with Prof. Woodward's own device; they were found/conceived in very different circumstances and both deserve independent analysis and experimentation.
Mostly because we don't really know if they really are manifestations of a same physical principle yet (this requires a lot more experimentation!) or how any or both of them will behave under new test conditions, including if they can scale from theoretically interesting to practically usable forces. Which let's remember, it's the reason this topic has found a place in this highly esteemed and reputable forum focused on space exploration, including propulsion topics.
What I am trying to say is that the folks that say there is an energy violation are comparing energy in different frames. You can use the Work-Energy Theorem in any observer frame and you'll see energy balances. I believe nature doesn't care how you generate your constant force.
...No, we are not comparing between different frames. Go see this post. Gilbertdrive did those calculations in a single frame the observer at rest in the frame that is the initial rest frame of the drive. The starting stored energy, and the final kinetic energy show a huge problem.
The only people who are jumping frames here are Woodward and TheTraveller. They seem to think they can treat a non-inertial frame as if it was inertial. You have the right criticism, directed at the wrong group.
As for the rest of your postQuoteFor light k= 1/c. For beamed power k= 2/c. For photon recycling k= n/c. For EmDrive k= figure of merit.This would be for a recycling photon rocket, that uses a retroreflector on the moon (for example). Then, the energy of the photon beam (decreasing due to redshift), and the momentum/energy exchange with the moon make everything balance. Classical mechanics (with special relativity applied because of the photons) works perfectly fine here. Claims otherwise are wrong.
The emDrive is completely different because according to Shawyer it works as a closed system.
If I understand you correctly, you would not need to start with a printed master. A lost wax master near enough the final dimensions needed could be fabricated from clay or ceramics at far less expense, then milled to the desired finished net-shape. Casting the copper to a close approximation before milling would save $$, compared to starting with a solid block. And if the end product were to be plated with a greater than skin depth silver, the purity of the cast copper may not even be as much of an issue.
The statement "Since the 10 years of operation of the 200Kwe generator gives only 6.311*10^13 Joules" is in the ships frame or really, frames. If you claim it's also in the observer frame you are ignoring the multiplicative factor that converts between frames.
Delineating competitive theories and hardware is critical for the readership imho especially for science media whom are following emdrive closely. "Closed" RF frustum cavities are the emdrive. Cannae is not and neither is Woodward's Mach effect nor nassikas. Trying to blur the lines seems disingenuous as these 8 threads have been emdrive from day 1.
Coe/com can apply anywhere and is a well discussed subtopic here. My vote has always been towards staying on topic rather than attempting to broaden an otherwise large topic. Emdrive is already a massive thread series, no need to boost it with Mach effect, nassikasn or cannae.
Like you, I'm just a part time poster here with my own point of view. Nsf staff can decide if renaming or broadening emdrive is the best thing to do.
Personal opinion: I would also like that the discussion remains focused and on topic. A big part of the success of this forum (because it is the most fruitful public Internet discussion I have ever seen) comes from the strong focus on experiments and proof of theories explaining the Emdrive.
I understand Mach effect/GR extension theories look like very likely candidates now for explaining this phenomenon, if further experiments confirm it exists, but the Emdrive is objectively a wholly different device in its form and outwardly visible mechanics in comparison with Prof. Woodward's own device; they were found/conceived in very different circumstances and both deserve independent analysis and experimentation.
Mostly because we don't really know if they really are manifestations of a same physical principle yet (this requires a lot more experimentation!) or how any or both of them will behave under new test conditions, including if they can scale from theoretically interesting to practically usable forces. Which let's remember, it's the reason this topic has found a place in this highly esteemed and reputable forum focused on space exploration, including propulsion topics.
What I am trying to say is that the folks that say there is an energy violation are comparing energy in different frames.
I still fail to see what is wrong with comparing energy in different inertial frames, as long as you're being careful. Of course kinetic energy is different in different frames, but the total energy must be conserved no matter what intertial frame you choose. It's easy to show that while the kinetic energy of a "constantly accelerating device" grows faster and faster in a "rest" frame as the device speeds up, this gets offset by other factors (kinetic energy of the propellant in the case of a conventional rocket, etc), so that the total energy spent over a unit of time is exactly the same, regardless of the reference frame.
I don't know why there isn't a separate thread for theoretical explanations leaving this one for experiments and data alone. It doesn't aid attempting to follow the theoretical discussion to have it suddenly deviating into the latest techniques on 3D printing.

What I am trying to say is that the folks that say there is an energy violation are comparing energy in different frames.
I still fail to see what is wrong with comparing energy in different inertial frames, as long as you're being careful. Of course kinetic energy is different in different frames, but the total energy must be conserved no matter what intertial frame you choose. It's easy to show that while the kinetic energy of a "constantly accelerating device" grows faster and faster in a "rest" frame as the device speeds up, this gets offset by other factors (kinetic energy of the propellant in the case of a conventional rocket, etc), so that the total energy spent over a unit of time is exactly the same, regardless of the reference frame.