Tangential - emdrive does not fit a current interstellar template for propulsion
The following paper describes a decades-old collaboration between scientists exploring interstellar missions (including propulsion methodologies). It began as Project Daedalus in the 70's and morphed into Project Icarus after 2000. Emdrive experimentation is not on their radar, but knowing there is a confederation of scientists aligned with a project like this is interesting IMO. Note some of the names...they have appeared in print somewhat recently.
The paper is here: http://arxiv.org/abs/1005.3833
Hmm. The paper is sort of underwhelming IMHO. There is really no significant breakthrough identified that would fundamentally change the Daedalus findings that I can see. And there are a lot of pages describing how CURRENT space systems work (to be used as backup systems???) and potential onboard computer architectures (is this really a key challenge??). I can't see what the purpose of this study would be other than "we haven't done it for a while".
Tangential - emdrive does not fit a current interstellar template for propulsion
The following paper describes a decades-old collaboration between scientists exploring interstellar missions (including propulsion methodologies). It began as Project Daedalus in the 70's and morphed into Project Icarus after 2000. Emdrive experimentation is not on their radar, but knowing there is a confederation of scientists aligned with a project like this is interesting IMO. Note some of the names...they have appeared in print somewhat recently.
The paper is here: http://arxiv.org/abs/1005.3833
Hmm. The paper is sort of underwhelming IMHO. There is really no significant breakthrough identified that would fundamentally change the Daedalus findings that I can see. And there are a lot of pages describing how CURRENT space systems work (to be used as backup systems???) and potential onboard computer architectures (is this really a key challenge??). I can't see what the purpose of this study would be other than "we haven't done it for a while".Interesting you say that...I happen to agree that it lacks anything new. Best I can tell is both projects produced paper/presentations only and no hardware...at least nothing I could find.
Traveler - in light of your health issues and comments from other posters, do you plan to fabricate the frustum yourself or turn the task over to a machinist or musical instrument maker?
Also, rough timeline for your build/experiment?
Hello.
I am a new guy who has followed this topic for the last 3 Threads sporadicaly (Managed to read maybe 50-70% of the pages written....you guys DO have some amazing output^^ ).
While i can't say that i can grasp all the formulars you are writing about i defenitly had some good time reading it and i hope i got at least the general idea about what is discussed here.
So i just have a quick question and (hopefully) a tipp that seems to have not been disscused before (again IF i got the idea behind all this right).
Question:
One of the main factors defining the ammount of thrust this drive produces (if it realy does) is the Q loading of the frustrum, right?
If the answer is true than: One of the main factors defining the max Q is the electric resistance of the material the frustrum is build whit, right?
If that is true, than has anyone thought about building the frustrum of a material that is not/only little affected by heat expansion (like the endplates from SheSheels frustrum) and covering the inside whit Graphene powder?
Graphene seems to have a electric resistance a lot lower than copper (like, 1/100 of copper, if i read the numbers in the papers correctly). It is comercialy awayable to buy in different shapes (like as powder, as liquid (like a paint?)).
Prices i found where somewhere in the order of 400 $ per 500 mg ... someone whit a lot more knowlege than me is needed to deside how much you would need to cover the frustrum and if that would be finacialy doable.
I just post a link to one of the firms producing that stuff here, but i do not garantee that this is best money/value... someone whit good google-fu might find a better producer.
http://www.acsmaterial.com/product.asp?cid=25&id=20
anyway, my apologies for my bad english and for distrupting the discussion,
i am back to silent reading^^
good luck whit the data @ every builder :-)

Hi All,
Have had my 1st flat end plate build design data confirmed. Thanks Roger. Most appreciated.
Estimated specific thrust of 389mN/kW. IF I get everything right and do a really high quality build. I'm happy with the data and the challenge to "Make It So".
Will go quiet now (on all forums) until I have something to report.
If you have a question or comment, please PM me.
Yes the 1st frustum build has started. ...
Phil
So, even if for a given box 100W electric did thrust 30µN, 1000W electric did thrust only 40µN, 10000W electric did thrust only 50µN etc... that would be a very bad scaling for a single device, but the over-unity argument would still hold at any operating point for which φ>3.33µN/kW.
We tell you, this thing needs either an "aethereal" auxiliary source of power, or to not operate beyond a range of velocity spanning less than 1/φ (and the question of "relative to what ?" remains)
Side note :
I'm not saying any of the experiments so far have ever approached the conditions that the thrust would actually generate such amount of output power in a measurable manner. But an actually working EMdrive with φ>5000µN/kW (0.005N/kW) operated such as thrusting always (or only when) roughly in the forward orbit direction of the solar system around the Galaxy is already in a situation that increases the rotational energy content of the Galaxy more than its cost in fed electric energy... (contrary to relative translational kinetic energy, rotational energy does have a natural intrinsic absolute value). Even while sitting on the bench and pushing a little spring by a few µm, which indeed shows locally in the lab as a minuscule return power under 1µW (or 0 when static equilibrium reached) relative to a few 10W of fed electric power.
This post got me thinking. First propellantless thrust at greater efficiency than a photon rocket has been experimentally proven to exist. It's called a photonic laser thruster. https://en.wikipedia.org/wiki/Photonic_laser_thruster.
...
Ok, fair enough. This seems like an over unity. Unfortunately it brings up three conundrum.
...
These conundrums seem to point toward some form of relativistic explanation not considered in the classic equations.
One of important factors in the rocketry is how efficient the energy transfer from the propellant energy to the spacecraft kinetic energy. This factor, as it was shown in the previous section, is governed by the fundamental law of physics: the energy is proportional to v2 while the momentum and thrust to v, where v is the propellant velocity. Thus, regardless of propellants, the energy transfer efficiency, specific thrust, is always proportional to 1/v. In order to provide relativistic velocities, a propulsion system should have a relativistic v, and at such high v~c, the propellant based on particles, such as protons or electrons, and photons have similar specific thrust.
Thanks Zen...do you have a gut feel as to what the mil thickness should be?
http://www.onlinemetals.com/merchant.cfm?id=966&step=2&top_cat=87&showunits=mm
Thanks - DaveA friend with a lathe spun some 10 GHz and 24 GHz feedhorns designed by Paul Wade, W1GHZ. He had no problem with the .020" Copper disks I gave him for the 10 GHz feedhorns but the .010" material just crumpled. For something as large as a fustrum my guess would be .030" - .040". I have raised metal with hammers (smithing) but have not done any metal spinning. I have heard from a good source it can be dangerous. The only downside of moving metal with hammers is your neighbors get very annoyed.
Thanks Zen...do you have a gut feel as to what the mil thickness should be?
http://www.onlinemetals.com/merchant.cfm?id=966&step=2&top_cat=87&showunits=mm
Thanks - DaveA friend with a lathe spun some 10 GHz and 24 GHz feedhorns designed by Paul Wade, W1GHZ. He had no problem with the .020" Copper disks I gave him for the 10 GHz feedhorns but the .010" material just crumpled. For something as large as a fustrum my guess would be .030" - .040". I have raised metal with hammers (smithing) but have not done any metal spinning. I have heard from a good source it can be dangerous. The only downside of moving metal with hammers is your neighbors get very annoyed.
Concur on safety. We did a lot of metal spinning on some feedhorn construction a decade or so ago. It works very well but - like any lathe operation - it can be dangerous; there are lots of ways to detach body parts from portions of fingers up to major limbs and the blood is hard to clean off the lathe and the unit under construction LOL . It is also a heck of a lot of fun; I had an excellent instructor (an old machinist who had done metal spinning for a LOT of years) and once you learned how and how to do it safely it was a real hoot.
Smithing (hammers) is also a lot of fun but as you point out your neighbors may express a different opinion.
Herman -W5HLP
.../...
After much research, I've determined that this is the best way to construct a frustum...seamless at the small diameter:
...
This horizontal lathe was modified to include a spinning "form", or shape, that the copper sheet "folds" over. The left side of the lathe uses a compression disc that snugs the copper sheet onto the top of the form, which could be any shape. A frustum would be one of the more simpler forms to have constructed.
The brass-smith said he could make a bell/frustum but it would have a brazed seam that would have to be ground/polished away. More labor costs.
The cost is similar for both ways to do it. Looks like the spinning copper method is superior. Interior polishing would be needed.
I agree, metal-spinning would be best method as long 101 alloy (99.9% pure Cu) is used. A machinest may prefer using another alloy for safety or other reasons. Metal spinning is another way of moving metal. Part of the process involves keeping the periphery of the disk from getting too thick and cracking. The inside surface would be reasonably smooth and so would have very good surface conductivity. The outside would show the characteristic rings the turning tool leaves. Polishing the inside wouldn't be too difficult. Just clamp the fustrum to a workbench and have at it with a 6" Dia buffer wheel and some pumice compound for starters. The form is turned from laminated hardwood.
The problem with spinning copper and its alloys is that they work harden quite rapidly. You may have to anneal the copper several times during the process. I know. I've done it. Anyone with a decent wood lathe can spin sheet metal at home fairly easily (just watch your fingers and wrists!!!).
Many threads ago I suggested a machined wax substrate, electroformed with copper to whatever desired thickness. The wax provides the final surface finish, and can be microns RMS. Many, if not most, custom wavequides are made this way. Often the interior surface is silver plated for conductivity reasons after fabrication. Back when cameras actually used film that required developing, the spent developer made an excellent electroless immersion silver plating solution.
The beauty of the machinable wax is that you can "weld" strange wax structures like ports, studs, and rectangular wavequides onto the frustum substrate before electroforming, and end up with one contiguous structure. No joints, seams, soldering. Done that too, although something the size of the frustum at 2.4 GHz would be problematic in a home shop environment.This is very interesting, so the mold is wax (the interior of the frustum) and the external surface is electroplated to 20-30 mils copper? Am I getting the visual right?
Exactly. And there is no practical limit as to the thickness of the plating. I have seen as much as an inch. The thickness can also be selectively varied during the plating process by masking different areas at different times during the plating process.
Vacuum or pressure tolerant frustum, anyone? This stuff is a pretty common industrial process. In fact, the master "press" discs for old LP vinyl records were made this way, so you can imagine the fidelity of the plating that followed the acoustic grooves cut into the wax master at the recording studio.
EDIT: spelling and additional technical bloviating (I don't trust spear chuckers, um, spiel chesters, um...SPELL CHECKERS).
Thanks Zen...do you have a gut feel as to what the mil thickness should be?
http://www.onlinemetals.com/merchant.cfm?id=966&step=2&top_cat=87&showunits=mm
Thanks - DaveA friend with a lathe spun some 10 GHz and 24 GHz feedhorns designed by Paul Wade, W1GHZ. He had no problem with the .020" Copper disks I gave him for the 10 GHz feedhorns but the .010" material just crumpled. For something as large as a fustrum my guess would be .030" - .040". I have raised metal with hammers (smithing) but have not done any metal spinning. I have heard from a good source it can be dangerous. The only downside of moving metal with hammers is your neighbors get very annoyed.
Concur on safety. We did a lot of metal spinning on some feedhorn construction a decade or so ago. It works very well but - like any lathe operation - it can be dangerous; there are lots of ways to detach body parts from portions of fingers up to major limbs and the blood is hard to clean off the lathe and the unit under construction LOL . It is also a heck of a lot of fun; I had an excellent instructor (an old machinist who had done metal spinning for a LOT of years) and once you learned how and how to do it safely it was a real hoot.
Smithing (hammers) is also a lot of fun but as you point out your neighbors may express a different opinion.
Herman -W5HLP
Thanks Zen...do you have a gut feel as to what the mil thickness should be?
http://www.onlinemetals.com/merchant.cfm?id=966&step=2&top_cat=87&showunits=mm
Thanks - DaveA friend with a lathe spun some 10 GHz and 24 GHz feedhorns designed by Paul Wade, W1GHZ. He had no problem with the .020" Copper disks I gave him for the 10 GHz feedhorns but the .010" material just crumpled. For something as large as a fustrum my guess would be .030" - .040". I have raised metal with hammers (smithing) but have not done any metal spinning. I have heard from a good source it can be dangerous. The only downside of moving metal with hammers is your neighbors get very annoyed.
Concur on safety. We did a lot of metal spinning on some feedhorn construction a decade or so ago. It works very well but - like any lathe operation - it can be dangerous; there are lots of ways to detach body parts from portions of fingers up to major limbs and the blood is hard to clean off the lathe and the unit under construction LOL . It is also a heck of a lot of fun; I had an excellent instructor (an old machinist who had done metal spinning for a LOT of years) and once you learned how and how to do it safely it was a real hoot.
Smithing (hammers) is also a lot of fun but as you point out your neighbors may express a different opinion.
Herman -W5HLPThat Orange County Chopper guy (Jesse James) had a shop with antique metal hammers as well as rollers and benders. He said that such machines (manual metal hammer rigs) are now quite rare and the people who know how to use them are getting rare too. But custom bike shops might be a place to look for metal shapers.
I have plenty of connections in and through them to get pretty much anything fabricated
They have 4 power hammers and an english wheel among LOTS of other stuff....
These conundrums seem to point toward some form of relativistic explanation not considered in the classic equations.
I think most people can learn a lot more than they think they can. They sell themselves short without trying.
One bit of advice: it is important to view knowledge as sort of a semantic tree — make sure you understand the fundamental principles, ie the trunk and big branches, before you get into the leaves/details or there is nothing for them to hang on to.