Author Topic: SpaceX Falcon 9 v1.1 - Dragon - CRS-5/SpX-5 -Jan. 10, 2015 - DISCUSSION  (Read 618079 times)

Offline Kabloona

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There would have to be a force physically causing the drift.  Recalibration would be insufficient without determining where that force is coming from then either eliminating it or determining it can be withstood in flight.

That's assuming there was actual physical drift as opposed to signal drift from a bad LVDT or other electronic component in the position feedback system. Also, since the actuator is fueldraulic, a leaky servovalve could also cause drift without external force being applied.
Contamination of the servovalve might also be an issue.

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May just need to replace the whole actuator.
They have to drain the hydraulic system (you don't want to have oily fluid everywhere), remove the actuator, adding a new one, taking care of contamination (typically these things are handled in lower class clean rooms) and afterwards the system must be flushed to remove entrapped air. Which takes some time. The dark side of hydraulic.

IIRC it's a fueldraulic system, ie the RP-1 fuel is used as the working fluid.

Offline cuddihy

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Isn't the second stage TVC electric?

Offline Kabloona

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Isn't the second stage TVC electric?

JASC says their fueldraulic actuator is used on both stages:

http://jasc-controls.com/jasc-news/jasc-hardware-plays-important-role-in-space-x-launch-to-iss/

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JASC’s Thrust Vector Control Actuators are used on the nine first-stage Merlin engines and the single second-stage Merlin engine
« Last Edit: 01/08/2015 04:35 am by Kabloona »

Offline OxCartMark

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Hydraulic actuators are finicky things and can behave in unexpected ways in extreme thermal situations. The 737's rudder actuator problems in the 90's comes to mind...

IIRC its a jackscrew and nut that actuates the rudder and lubrication failure was the cause.
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Offline Nomadd

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Hydraulic actuators are finicky things and can behave in unexpected ways in extreme thermal situations. The 737's rudder actuator problems in the 90's comes to mind...

IIRC its a jackscrew and nut that actuates the rudder and lubrication failure was the cause.
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Online Lar

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Stay on topic... F9 S2 surely does not use jackscrews.
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Offline cambrianera

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Isn't the second stage TVC electric?
It was on F1 second stage.
No turbopump, no high pressure RP-1->electromechanical actuator.
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Offline Steven Pietrobon

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Crossing fingers for the next F9R launch attempt, here there are my updated contribution to the topic.

The fins are deployed at T+5 minutes, not at 6 minutes. See

http://forum.nasaspaceflight.com/index.php?topic=35853.495
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Offline archipeppe68

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Crossing fingers for the next F9R launch attempt, here there are my updated contribution to the topic.

I wanna thanks all the folks who helped me to improve my graphics jobs...

Ciao
Giuseppe

A very nice graphic, but a couple of errors if you want to correct them:
1. Your F9 doesn't appear to be thin enough. Have you tried overlaying the F9 graphic from the SpaceX F9 page to check your proportions? http://www.spacex.com/falcon9
2. The center engine on the first stage is not any bigger than the other, nor does it hang that low. (see the graphic at http://www.spacex.com/falcon9 )
3. The cargo Dragon trunk is the same diameter as the F9.
4. The first stage has three restarts, not two. http://www.spacex.com/news/2014/12/16/x-marks-spot-falcon-9-attempts-ocean-platform-landing

Ok Lars, thanks for your appreciation and inputs:

1. I checked the proportion and is correct, I exploited the official SpaceX Falcon 9R drawings to realize the mine one (http://www.spacex.com/falcon9)
2. The same official drawing in the same web page shows off the central Merlin nozzle sporting among the others, I based my drawings on the same assumption
3. Cargo trunk slightly differs from F9, you can check several photos on the web to see it.
4. I missed the third ignition thanks a lot for pointing it out to me.

Ciao
Giuseppe

Offline archipeppe68

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Crossing fingers for the next F9R launch attempt, here there are my updated contribution to the topic.

The fins are deployed at T+5 minutes, not at 6 minutes. See

http://forum.nasaspaceflight.com/index.php?topic=35853.495

Thanks for the input Steven, as for Lars J I will try to keep all the inputs togheter and to further update my drawing asap.

Ciao
Giuseppe

Offline Remes

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[...] The dark side of hydraulic.
IIRC it's a fueldraulic system, ie the RP-1 fuel is used as the working fluid.
It doesn't change much. Same problem with the air: it must be out of the system. Under high pressure air dissolves into the hydraulic fluid, lowering the stiffness of the system. Albeit it can't cause a drift. It can cause lag on reaching the setpoint, but not a continuous deviation. It also lowers the maximum frequency of the control system. It might not be able to react to all foreseen disturbances.

Add to that the integrated electrical testing that must be completed.
I guess after removing a TVC actuator they will have to check everything from scratch. So many wires and pipes and sensors around. I wonder if they are anyway able to replace the actuator if the second stage is within the interstage or whether they can separate the second stage in the launch facilities.


BTW: Old video of a tvc test
« Last Edit: 01/08/2015 09:55 am by Remes »

Offline Lars-J

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2. The center engine on the first stage is not any bigger than the other, nor does it hang that low. (see the graphic at http://www.spacex.com/falcon9 )

2. The same official drawing in the same web page shows off the central Merlin nozzle sporting among the others, I based my drawings on the same assumption

Yes, but it the central engine and nozzle is lower - not larger, which is what your drawing shows.

Offline toruonu

Can someone shed light on why the alternate dates vary between next day and +3 days? The original attempt on 6th had an alternate on 9th, then the next opportunity is 10th now as planned for the launch currently and then the next alternate is 13th. Is there any orbital dynamics reasons or probably just ISS scheduling?

Online Galactic Penguin SST

Can someone shed light on why the alternate dates vary between next day and +3 days? The original attempt on 6th had an alternate on 9th, then the next opportunity is 10th now as planned for the launch currently and then the next alternate is 13th. Is there any orbital dynamics reasons or probably just ISS scheduling?

Phase angle between the ISS and the Dragon at launch, IIRC.
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Offline Shanuson

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Can someone shed light on why the alternate dates vary between next day and +3 days? The original attempt on 6th had an alternate on 9th, then the next opportunity is 10th now as planned for the launch currently and then the next alternate is 13th. Is there any orbital dynamics reasons or probably just ISS scheduling?

Phase angle between the ISS and the Dragon at launch, IIRC.
As far as I understand it:
You try to launch when the ISS moves over your launchpad, but the ISS is almost never exactly above your launchpad. The difference is the phase angle. ISS gets close to the launchpad once every day, but for some days close is not close enough so you lose that day. Normally you get 2 or 3 days in a row and then you have to wait around 2 days for the next opportunity.
« Last Edit: 01/09/2015 08:59 am by Shanuson »

Offline obi-wan

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Can someone shed light on why the alternate dates vary between next day and +3 days? The original attempt on 6th had an alternate on 9th, then the next opportunity is 10th now as planned for the launch currently and then the next alternate is 13th. Is there any orbital dynamics reasons or probably just ISS scheduling?

Phase angle between the ISS and the Dragon at launch, IIRC.
As far as I understand it:
You try to launch when the ISS moves over your launchpad, but the ISS is almost never exactly above your launchpad. The difference is the phase angle. ISS gets close to the launchpad once every day, but for some days close is not close enough so you lose that day. Normally you get 2 or 3 days in a row and then you have to wait around 2 days for the next opportunity.

Based on the higher inclination of the ISS orbit, there are two times per day, every day, when the orbital plane passes through the launch site. Because of downrange constraints, you can only launch from the Cape on the ascending node (to the northeast, not to the southeast). There may be constraints on the use of the Eastern Test Range, or sun angles or other constraints at ISS, or just needing to stand down to refill propellant supplies (usually takes more than one launch attempt, though), any of which could cause you to miss one or more days, but there is always one valid launch window per day based strictly on the physics of the situation.
« Last Edit: 01/09/2015 06:20 pm by obi-wan »

Offline pericynthion

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Yes, you get two plane crossings every day, but the relative position of the ISS within the plane is also important.  If it's in the wrong place the rendezvous can involve several days of hanging around in a low orbit catching up to the station, which mission planners prefer to avoid.  This is the phase angle issue that Shanuson and Galactic Penguin were getting at.

Offline sdsds

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As far as I understand it:
You try to launch when the ISS moves over your launchpad, but the ISS is almost never exactly above your launchpad. The difference is the phase angle. ISS gets close to the launchpad once every day, but for some days close is not close enough so you lose that day. Normally you get 2 or 3 days in a row and then you have to wait around 2 days for the next opportunity.

Based on the higher inclination of the ISS orbit, there are two times per day, every day, when the orbital plane passes through the launch site. Because of downrange constraints, you can only launch from the Cape on the ascending node (to the northeast, not to the southeast). There may be constraints on the use of the Eastern Test Range, or sun angles or other constraints at ISS, or just needing to stand down to refill propellant supplies (usually takes more than one launch attempt, though), any of which could cause you to miss one or more days, but there is always one valid launch window per day based strictly on the physics of the situation.

Yes clearly the launch pad passes under the orbital plane twice each rotation of the Earth and only one of those presents an opportunity to reach something like a rendezvous orbit. The question is why the location of ISS at the time the launch site passes under its orbital plane makes a difference. Shouldn't rendezvous be relatively simple (low delta-v) regardless of whether ISS were someplace on the opposite side of the globe at that moment, or directly overhead?
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Offline Mongo62

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Yes clearly the launch pad passes under the orbital plane twice each rotation of the Earth and only one of those presents an opportunity to reach something like a rendezvous orbit. The question is why the location of ISS at the time the launch site passes under its orbital plane makes a difference. Shouldn't rendezvous be relatively simple (low delta-v) regardless of whether ISS were someplace on the opposite side of the globe at that moment, or directly overhead?

While a low-delta-v rendezvous would presumably always be possible, given enough time, I would think that if the ISS is on the other side of the Earth upon Dragon orbital insertion, the time it would take to get to ISS from that position would be longer than simply waiting a day on the ground and launching into a closer position in its orbit.

Offline ddunham

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The only way to null the phase is to have a different orbital period, which effectively means you have to be at a different altitude.   If you pick an altitude above ISS, then you have to burn extra fuel to get up there and get back.  That leaves your practical altitude choice somewhere between safe LEO minimum and ISS.   It's not a huge range.  It's enough to counter a maximal phase difference in 3 days or so.

That said, I haven't seen if phasing delays are in fact a launch constraint for the mission.

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