Author Topic: SpaceX Falcon 9 : GPS III SV01 : SLC-40 : Dec. 23, 2018 - DISCUSSION  (Read 203715 times)

Offline Comga

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Hasn't it been a while since SpaceX has had a hold like this in the final 10-mins of countdown?

Bangabandhu had a scrub at T-58

But you're right. Nothing else like that in a while.

SpaceX has been in a pretty smooth run.
CRS-10, while I had a view from the VIP area under beautiful skies, aborted just before T-10 SECONDS!
But that’s almost two years ago and I am over it for sure. :P
What kind of wastrels would dump a perfectly good booster in the ocean after just one use?

Offline CorvusCorax

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these new boosters are always so finicky on their first launch...
- grid fins on CRS-16
- sensors on GPSIII

I think we might begin to witness the positive effect of "flight proven" being turned around against all these "untested" boosters ;)

there's ever only so much you can test in component tests, dress rehearsal or even a hold down hot fire.



Offline Lars-J

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So the extra thermal protection on top of the fairing - I assume that this is because it is flying a lower trajectory than usual (spending more time in the atmosphere). Or is it the other way around?

Is this going to be standard for all fairings going forward, or is it due to unique requirements for this kind of trajectory?
« Last Edit: 12/19/2018 01:20 am by Lars-J »

Offline Jim

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these new boosters are always so finicky on their first launch...
- grid fins on CRS-16
- sensors on GPSIII

I think we might begin to witness the positive effect of "flight proven" being turned around against all these "untested" boosters ;)

there's ever only so much you can test in component tests, dress rehearsal or even a hold down hot fire.

Not true.
a. We don't know if it is a bad temp sensor on GPS III
b.  There isn't a difference between on time and flight time.
c.  Can't say that the grid fin failure was due to infant mortality, poor workmanship (which still applies to a refurb booster), effects from second stage engine.

Offline Bubbinski

How are the upper level winds looking for tomorrow?
I'll even excitedly look forward to "flags and footprints" and suborbital missions. Just fly...somewhere.

Offline AndyH

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How are the upper level winds looking for tomorrow?
Last update was 80% go.  The 20% is from the thick cloud layer rule rather than winds.  Winds aloft: 40,000 feet; 95 kts from SW.

https://forum.nasaspaceflight.com/index.php?topic=46962.msg1889384#msg1889384


Offline CorvusCorax

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these new boosters are always so finicky on their first launch...
- grid fins on CRS-16
- sensors on GPSIII

I think we might begin to witness the positive effect of "flight proven" being turned around against all these "untested" boosters ;)

there's ever only so much you can test in component tests, dress rehearsal or even a hold down hot fire.

Not true.
a. We don't know if it is a bad temp sensor on GPS III
b.  There isn't a difference between on time and flight time.
c.  Can't say that the grid fin failure was due to infant mortality, poor workmanship (which still applies to a refurb booster), effects from second stage engine.

A: No, indeed we don`t, but some of the other speculated explanations ( insulation issue, LOX leak, ... ) don`t make it any better. Only thing we know for a fact is, SpaceX had to hold the countdown for a technical reason, which they haven't in a long time, flying lots of reused boosters.

B: Except vibration, G-loads, Thermal stress, Pressure difference, interactions between systems, etc, pp, ..., ..., ...

C: You forgot hydraulic fluid contamination. If a pump fails, that`d be a prime suspect ;)


Offline Semmel

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Not true.
a. We don't know if it is a bad temp sensor on GPS III
b.  There isn't a difference between on time and flight time.
c.  Can't say that the grid fin failure was due to infant mortality, poor workmanship (which still applies to a refurb booster), effects from second stage engine.

Jim, are you working this mission? If so, good luck! If not, how do you interprete the scrub notice on countdown net?

Offline Raul

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GPS III SV01 weighs more than initially planned due to extra fuel, which gives a launch weight of around 4,400 kg (9,700 lb).
https://spaceflightnow.com/2018/12/17/air-force-requirements-will-keep-spacex-from-recovering-falcon-9-booster-after-gps-launch/
Quote
“For this first launch for GPS, we’re given particular parameters in terms of where we have to put them into orbit, as well as what we have in terms of how much weight does the spacecraft have,” said Walter Lauderdale, the GPS 3 SV01 mission director from the Air Force’s Space and Missile Systems Center Launch Enterprise Systems Directorate. “And in doing that mission design to include a re-entry to dispose of the second stage, all those taken together levy performance requirements on the Falcon 9 launch vehicle, (and) as it went through mission design, there simply was not enough performance reserve to meet our requirements and allow them — for this mission — to bring the first stage back, as they’ve been doing quite successfully.”

The first GPS 3-series satellite also weighs more than initially planned after managers opted to load extra fuel into the spacecraft, a move that will give the mission added “resiliency,” said Col. Steve Whitney, director of the Global Positioning Systems Directorate at the Air Force’s Space and Missile Systems Center.

The additional fuel load gives the GPS 3 SV01 spacecraft a launch weight of around 9,700 pounds, or 4,400 kilograms, according to Whitney. That’s more than a half-ton above the satellite’s originally expected weight.

“We added some additional fuel for some mission capabilities to make sure that the system is going to perform,” Whitney said.

Offline jacqmans

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At the Operations and Support Building II at NASA's Kennedy Space Center in Florida, Vice President Mike Pence attends the launch attempt of SpaceX's Falcon 9 rocket carrying the U.S. Air Force's GPS III satellite from Space Launch Complex 40 on Cape Canaveral Air Force Station on Dec. 18, 2018.

NASA/Kim Shiflett
Jacques :-)

Offline jacqmans

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Jacques :-)

It seems they are still unsure what caused the scrub yesterday

Offline woods170

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It seems they are still unsure what caused the scrub yesterday

You are parsing this incorrectly. SpaceX has, by now, a fairly thorough understanding of what caused the scrub. But they haven't convinced the uber-careful USAF folks of this...yet.
« Last Edit: 12/19/2018 12:40 pm by woods170 »

Offline Jim

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Not true.
a. We don't know if it is a bad temp sensor on GPS III
b.  There isn't a difference between on time and flight time.
c.  Can't say that the grid fin failure was due to infant mortality, poor workmanship (which still applies to a refurb booster), effects from second stage engine.

Jim, are you working this mission? If so, good luck! If not, how do you interprete the scrub notice on countdown net?

Not a NASA mission, so not working it

Offline Jim

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A: No, indeed we don`t, but some of the other speculated explanations ( insulation issue, LOX leak, ... ) don`t make it any better. Only thing we know for a fact is, SpaceX had to hold the countdown for a technical reason, which they haven't in a long time, flying lots of reused boosters.

There are a lot of facts we know that can be used to support many wrong conclusions.

Also, there were many times that Spacex wasn't able to enter a countdown due to technical reasons and just pushed off the launch attempt to the next day.

B: Except vibration, G-loads, Thermal stress, Pressure difference, interactions between systems, etc, pp, ..., ..., ...


No.  We are not talking about a sensor that operates during flight.  This was during preflight and this sensor is not needed for flight.

"vibration, G-loads, ........, Pressure difference, .... etc, pp, ..., ..., ..."  only affect reuse and not first use of this sensor.  The sensor has already seen "Thermal stress, Pressure difference, interactions between systems," during tests at McGegor and static fire. 

So you point about reflight vetted this sensor holds no water.


C: You forgot hydraulic fluid contamination. If a pump fails, that`d be a prime suspect ;)


More likely to occur the more times the system is serviced.
« Last Edit: 12/19/2018 01:28 pm by Jim »

Offline CorvusCorax

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A: No, indeed we don`t, but some of the other speculated explanations ( insulation issue, LOX leak, ... ) don`t make it any better. Only thing we know for a fact is, SpaceX had to hold the countdown for a technical reason, which they haven't in a long time, flying lots of reused boosters.

There are a lot of facts we know that can be used to support many wrong conclusions.

Also, there were many times that Spacex wasn't able to enter a countdown due to technical reasons and just pushed off the launch attempt to the next day.
Or did't even set a final launch date until all things were fixed. Or set a NET with enough time margin. So does every other launch provider with new boosters.
You could even count all the issues SLS is facing, delaying launches by years as "new booster issues" - where do you stop?

I think beginning of countdown sequence is the best point in time to assume the launch provider thinks their vehicle is ready.


B: Except vibration, G-loads, Thermal stress, Pressure difference, interactions between systems, etc, pp, ..., ..., ...


No.  We are not talking about a sensor that operates during flight.  This was during preflight and this sensor is not needed for flight.

"vibration, G-loads, ........, Pressure difference, .... etc, pp, ..., ..., ..."  only affect reuse and not first use of this sensor.  The sensor has already seen "Thermal stress, Pressure difference, interactions between systems," during tests at McGegor and static fire. 

So you point about reflight vetted this sensor holds no water.

Didn't you just say it wasn't necessarily the sensor?

But even if. It might as well have been the vibration of the static fire test which shook it loose out of family. If, then something was wrong with it and that didn't show until after the first firing.

But I was talking about the generic case, in which obviously the most realistic test you can do is a flight test. For any system and any sensor/actuator or even structural strut, you often only see flaws after a complete cycle.

Which is why items that can only be used one single time have an inherently high reliability uncertainty that takes an excessively expensive amount of modeling and family/series testing to overcome statistically. Its a viable approach to things produces in the thousands or millions. Like rivets. Or ammonition. Or even explosive bolts.

It might even work for orbital class boosters. For systems like electron that are meant to have hundreds of launches a year and an occasional failure is acceptable.

Applying that to manned flights on heavy lift rockets just makes the amount of modelling and engineering required excessive and the resulting system inhibitively expensive.

C: You forgot hydraulic fluid contamination. If a pump fails, that`d be a prime suspect ;)
More likely to occur the more times the system is serviced.

Bath tub curve! Reliability of a system over time can be modelled as an overlay of individual component and failure cases. There are 3 classes of failures.

1. Random occurring flaws. These have a constant probability over time/cycles. That includes operational/handling flaws such as a mechanic dropping a part, screwing it in too tight, putting it the wrong way around. Or bird strikes in flight.
Statistically that kinda stuff is just as likely on the very first flight as on the 100th and just gives the bathtub curve a static offset above zero.

2. Inherent design or production flaws. Something isn't designed the way it should be or has a manufacturing flaw. These have the highest chance to appear on the very first cycle, but every cycle weeds them out. The chance of such a flaw surfacing drops to a fraction with each further cycle, so it starts from a constant and drops exponentially.

3. Accumulating flaws. Aka wear and tear. The longer a system is used, the worse it becomes until it no longer meets design specs and fails. This probability starts at close to zero and has a sigmoid jump to almost one after a fail-cycle design time. In an ideal world, each cycle would put the exact same wear on each item and all items would be identical, so it would be a step function after that many cycles. In the real world, quality of items and wear each cycle follow a gaussian curve, which leads to a sigmoid, flattened curve shape.

Overlay all 3 curves of all subsystems and all possible failure cases and you get the bathtub curve.
Your servicing issues could lead to either of the 3. But the bathtub curves shape as a whole is in favor of reuse.

Edit/Lar: Fix quotes and some spelling errors, sorry for that latter part, but it was setting off my OCD
« Last Edit: 12/20/2018 03:07 am by Lar »

Offline fthomassy

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C: You forgot hydraulic fluid contamination. If a pump fails, that`d be a prime suspect ;)
More likely to occur the more times the system is serviced.
Bath tub curve! Reliability of a system over time can be modelled as an overlay of individual component and failure cases. Theres 3 classes of failures.

1. Random occuring flaws. These have a constant propability over time/cycles. That includes operational/handling flaws such as a mechanic droppung a part, screwing it in too tight, putting it the wrong way around. Or bird strikes in flight.
Statistically that kinda stuff is just as likely on the very first flight as on the 100th and just gives the bathtub curce a static offset above zero.

2. Inherent design or production flaws. Something isn't designed the way it should be or has a manufacturing flaw. These have the highest chance to appear on the very first cycle, but every cycle weeds them out. The chance of such a flaw surfacing drops to a fraction with each further cycle, so it starts from a constant and drops exponentially.

3. Accumulating flaws. Aka wear and tear. The longer a system is used, the worse it becomes until it no longer meets design specs and fails. This probability starts at close to zero and has a sigmoid jump to almost one after a fail-cycle design time. In an ideal world, each cycle would put the exact same wear on each item and all items would be identical, so it would be a step function after that many cycles. In the real world, quality of items and wear each cycle follow a gaussian curve, which leads to a sigmoid, flattened curve shape.

Overlay all 3 curves of all subsystems and all possuble failure cases and you get the bathtub curve.
Your servicing issues could lead to either of the 3. But the bathtub curces shape as a whole is in favor of reuse.
First, I think I fixed the quotes to be correctly attributed.

Systems presented for production use (like flight hardware) should only present the customer with the third curve ... your item 3., "accumulating flaws", or wear out. Good quality control and appropriate pre-production testing eliminates items 1. and 2. for the final customer.

Also, no "real world" system follows a gaussian (normal) distribution. Normal distributions consider time from plus to minus infinity. Real world distributions start at time zero! Normal approximations can sometimes be convenient and even the best fit but usually indicates you've missed reality.
gyatm . . . Fern

Online gongora

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There's a thread somewhere on SpaceX reuse.  If you want to argue about new boosters vs. used boosters then that's where you should do it.

Offline Raul

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East coast fairing boat Go Pursuit was prepared on Tuesday's launch attempt in intended hazard area for fairing water landing attempt. Yesterday traveled back to nearest port of Morehead City to wait for next attempt.

To return to this area needs approximately 18 hours. Despite of today's next planned attempt, this fairing carrier is still waiting in this port - indicates, that apparently due to the weather is today's launch clearly not on his schedule.

Offline deruch

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East coast fairing boat Go Pursuit was prepared on Tuesday's launch attempt in intended hazard area for fairing water landing attempt. Yesterday traveled back to nearest port of Morehead City to wait for next attempt.

To return to this area needs approximately 18 hours. Despite of today's next planned attempt, this fairing carrier is still waiting in this port - indicates, that apparently due to the weather is today's launch clearly not on his schedule.

Or given the likelihood of another scrub/delay due to weather, they decided not to bother trying for this day's launch attempt.
Shouldn't reality posts be in "Advanced concepts"?  --Nomadd

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