Today, I have now started to test production of lampshades. When gluing the tiny tubes (1,3 x0,9 mm) in the screens you need any aid, because you can no longer hold in the tweezers without them jump away if suddenly.

You also have to make sure that applying only very small doses of the superglue, otherwise there is a disaster.
Therefore, it is best if you bead the screen and the tube on a needle,

and then the tubes dabbed with superglue, but without coming here to the needle, otherwise you must start over again.

But this is possible under the magnifying glass, if you are careful enough and a steady hands has.
And these are the first lampshades.

Here I have tried a pattern, without widening the shield of the end ferrule before. This screen you could possibly use for the caution lights that are slightly smaller in diameter. Therefore I'm going to order some red LEDs. Would then have only one suitable cover over it as a bell or glass shade, possibly a pearl, let's see.

Now with the finished lampshades I wanted to simulate the four lamps on the right MLP side to find out how I could best fix. As you can see in the next picture, the lamps do not sit on the reinforcement bracers, as in the later missions, but in the interstices and are apparently attached to a thin support rail.
Source: NASAThis arrangement is seen here as an interim solution on an assembly sketch. Initially, I threaded the
Sunny White LEDs and fixed the wires with tape. Then I glued the support rail of steel wire (0.3 mm) with tiny superglue droplets on the sockets, this somewhat off-center, so the screens do not directly abut the wall.


Then I have connected the LEDs in series with each other, you have to really look closely, thus always positive pole comes to the negative pole ...

The positive pole of the LEDs can be recognized because his wire is about 10 mm longer. And this time I did not use a flat battery as before, but my current bank with power supply.
And as you can see, apparently everything is connected correctly.


Then I have this LED linkage temporarily attached to the MLP wall to test the lighting effect in front of the wall.

The first sees again surprisingly bright, but in reality is not nearly as blatant. This may be because, firstly, that the LEDs are now powered by the current bank (constant current source) with constant
6 mA and perhaps my flat battery has delivered of a lower current.

But but undoubtedly, the combination of the four LEDs on a relatively small area has an impressive light.


As a result of the brightness test with the test box I had anyway tend to lower current intensities of
2 to 3.5 mA. So I'm going to replace tomorrow the fixed resistor (47 Ohm) to a variable resistor in order to reduce the current and the brightness adjust anything else.

And here is the comparison to the bright cold light of
Pure White LEDs I've used first.


As you can see, everything want to be tested only once, before you can commit and start to the final assembly ...
