Author Topic: SpaceX Falcon 9/Dragon COTS Demo (C2+) GENERAL DISCUSSION  (Read 510295 times)

Offline cordor

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Re: SpaceX Falcon 9/Dragon COTS Demo (C2+) GENERAL DISCUSSION
« Reply #440 on: 05/20/2012 04:15 am »

To do cross range, falcon need to boost dragon into higher orbit, there, dragon wait for iss pass by, and then dragon decelerate into lower orbit to meet iss.


that is not the definition of cross range.  Yaw steering takes out cross range

Im just using their words  and sorry, i have no idea what cross range means in the context of launching a space craft to iss. From what i understand, cross range is about something reentry at one place and using lifting body or wing to glide to farther landing site.

From what i understand, falcon can push but dragon don't have extra fuel to slow down this mission because of the extra demo and current iss orbit.  If anyone has better theory, please explain.
« Last Edit: 05/20/2012 04:18 am by cordor »

Offline watermod

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Re: SpaceX Falcon 9/Dragon COTS Demo (C2+) GENERAL DISCUSSION
« Reply #441 on: 05/20/2012 07:19 am »
on a somewhat lighter note... I totally understand how SpaceX must feel about those check valves. I keep one or two extra check valves around for my basement sump pumps. In my sorry sump pump experiences a check valve and Comrade Murphy are often on the best of terms.  I do hope they build them better than the ones at your local plumbing supply store. ;)

Offline Chris Bergin

Did some moving around. Remember, this is general discussion, the other is for updates.

Noticed someone posted "been reported it's a check valve" an hour after it was in the update thread, with both threads cross posting.

Remember the difference between the two threads.
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Offline arnezami

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Re: SpaceX Falcon 9/Dragon COTS Demo (C2+) GENERAL DISCUSSION
« Reply #443 on: 05/20/2012 08:26 am »
Does SpaceX make these check valves themselves? Or do they buy them?

Anybody know?

Offline Antares

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Re: SpaceX Falcon 9/Dragon COTS Demo (C2+) GENERAL DISCUSSION
« Reply #444 on: 05/20/2012 08:50 am »
Even if the engine avoided disassembly the unburned kerosene would screw up the burnout mass, leading to underperformance.

No.  Modern rockets fly with adjustable mixture ratio in flight to ensure both burn out nearly simultaneously (LOX first to prevent hardware rich condition).
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Offline Antares

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Re: SpaceX Falcon 9/Dragon COTS Demo (C2+) GENERAL DISCUSSION
« Reply #445 on: 05/20/2012 08:50 am »
Does SpaceX make these check valves themselves? Or do they buy them?

Anybody know?

There's a picture of an F9 on this page

http://www.marotta.com/space/fluid-controls-for-space-systems/check-valves.html
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Offline MP99

Even if the engine avoided disassembly the unburned kerosene would screw up the burnout mass, leading to underperformance.

No.  Modern rockets fly with adjustable mixture ratio in flight to ensure both burn out nearly simultaneously (LOX first to prevent hardware rich condition).

Is it likely the mixture-adjustment hardware could compensate for a LOX-rich bias in an engine, at least to carry it through the first seconds of flight until the point where the Falcon can struggle on with eight engines? I'm guessing not, as I assume the actual adjustment range would be quite small.

Also, how does the stage determine the remaining prop levels - does it just integrate the flow levels? If so, would the flow be measured per-engine or before the octopus? If flow is measured per-engine, I guess that would be a useful indication to the engine controller of a problem.

cheers, Martin

Offline MP99

Copied from the updates thread.

Well, as long as you don't know exactly what was the fault in the valve and don't have a better design to replace it there is little sense in changing all of them, isn't there? After all, the ones in the engines right now are tested and why would a new one be any better as long as it's the same design/production run?
If you can identify a systematic issue you can mitigate it makes sense to change all valves, and given the fact that it seems to be something you can do in a day I would guess SpaceX would do that, they don' want to lose missions or launch opportunities, too, but if you can't, there's no sense in changing something that has worked so far for something you don't know whether it's better or not.

Don't forget that the issue was detected during startup of the engine, and the launch aborted.

If the issue is caused by faulty actuation of the valve during startup, would it be reasonable to assume it will either cause another launch abort, or be safe from this particular failure mode during the ascent?

Agree that they would rather not lose another launch to another abort, but replacing a whole bunch of valves across the engine cluster carries it's own risks.



By analogy, Formula One cars used to go through a major strip-down between qualifying and the race, due to the short lifetime of the components. When they started locking the cars down post-qualifying as a cost-saving measure, the teams were surprised to find that reliability went up - the strip-down introduced more problems than it avoided.

cheers, Martin

Offline MP99

Did some moving around. Remember, this is general discussion, the other is for updates.

Noticed someone posted "been reported it's a check valve" an hour after it was in the update thread, with both threads cross posting.

Remember the difference between the two threads.

Chris (mods in Chris' absence),

point of order...  ;)

Obviously that needed to go into the update thread, but people will tend to just click "reply" to comment on it (human nature).

If it's also in the comments thread, that gives people an easy opportunity to reply in the right place, as much as these things tend to end up posted twice by not checking if already posted.

cheers, Martin

Offline Steve_the_Deev

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Re: SpaceX Falcon 9/Dragon COTS Demo (C2+) GENERAL DISCUSSION
« Reply #449 on: 05/20/2012 12:22 pm »
I read that Elon made the same call I was going to make before he knew it was a mechanical failure with a ck vlv.  When the call was made that Merlin #5 Chamber Press High was the reason for the Hot Fire Abort he said they could simply "adjust" the software limits in the LCC that monitors Merlin #5 Chamber Press.  They could bump up the margin on the high side of its tolerance to allow launch.  I'm sure they would agree to do so only if they could prove it was a transient condition and they had backup data to rely on.  That was what we might do (Shuttle) if we could prove it was purely a transient transducer reading, it was fully understood and we had backups and it wasn't a "1 of 1" LCC reading.  Still it's a big time call Elon would ultimately have to make.  My discussion here is of course a mute point now.  Still, I throw it into discussion for future reference to all my brother rocket junkies here @nsf.com.  One never knows what is forthcoming on their next and future attempt(s)! 

Offline vanad

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Re: SpaceX Falcon 9/Dragon COTS Demo (C2+) GENERAL DISCUSSION
« Reply #450 on: 05/20/2012 12:29 pm »
If it is the central engine overheating then it sounds like kind of an expected thing - the solution would be to get rid of a central engine altogether and make an eight engine design; but would'n be possible to just make a good use of heat transferred to it by surrounding engines - like decreasing internal pressure would still produce required thrust due to higher temperature? 

Offline Carreidas 160

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Re: SpaceX Falcon 9/Dragon COTS Demo (C2+) GENERAL DISCUSSION
« Reply #451 on: 05/20/2012 12:43 pm »
If it is the central engine overheating then it sounds like kind of an expected thing - the solution would be to get rid of a central engine altogether and make an eight engine design; but would'n be possible to just make a good use of heat transferred to it by surrounding engines - like decreasing internal pressure would still produce required thrust due to higher temperature? 

I am not a rocket engineer, but my take is that if you leave out the middle engine, heat and exhaust from surrounding engines will get trapped in the middle hole.

Offline clongton

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Re: SpaceX Falcon 9/Dragon COTS Demo (C2+) GENERAL DISCUSSION
« Reply #452 on: 05/20/2012 04:58 pm »
By analogy, Formula One cars used to go through a major strip-down between qualifying and the race, due to the short lifetime of the components. When they started locking the cars down post-qualifying as a cost-saving measure, the teams were surprised to find that reliability went up - the strip-down introduced more problems than it avoided.

cheers, Martin

Martin, that was also our experience when racing Late Model  NASCAR style cars. The best thing to do was to install high quality, certified parts, test them "under fire" on qualifying runs and then lock down the car until the race. We experienced the same thing; reliability went up. Before we adopted that procedure we won races but never a championship. Lost races were as often as not due to new parts installed before a race failing during the race. After we adopted the new procedure, in 7 more years of racing we never lost a race due to a broken part and won 4 championships.

The link back to this topic is to test the parts under live fire and those that prove their worth remain installed for the actual launch. There will *always* be the possible odd-man-out condition (that we just witnessed), but generally speaking, if it worked per spec during hot fire, launch with it.
« Last Edit: 05/20/2012 05:04 pm by clongton »
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Offline Antares

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Re: SpaceX Falcon 9/Dragon COTS Demo (C2+) GENERAL DISCUSSION
« Reply #453 on: 05/20/2012 05:16 pm »
1) Is it likely the mixture-adjustment hardware could compensate for a LOX-rich bias in an engine, at least to carry it through the first seconds of flight until the point where the Falcon can struggle on with eight engines? I'm guessing not, as I assume the actual adjustment range would be quite small.

2) Also, how does the stage determine the remaining prop levels - does it just integrate the flow levels? If so, would the flow be measured per-engine or before the octopus? If flow is measured per-engine, I guess that would be a useful indication to the engine controller of a problem.

1) Hard to say.  If there's closed-loop engine control, maybe.  Too many branches of the fault tree to say for sure.  Not sure it's even desirable to try and fly through it.  Abort may be the better choice.

2) Tank bottom pressure.  Flight computer solves for h in P_b = P_ull + rho*g*h.  There are patents on it that are available with a web search.
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Offline pippin

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Re: SpaceX Falcon 9/Dragon COTS Demo (C2+) GENERAL DISCUSSION
« Reply #454 on: 05/20/2012 05:18 pm »
If it is the central engine overheating then it sounds like kind of an expected thing - the solution would be to get rid of a central engine altogether and make an eight engine design; but would'n be possible to just make a good use of heat transferred to it by surrounding engines - like decreasing internal pressure would still produce required thrust due to higher temperature? 
These are regeneratively cooled engines (unlike the earlier designs SpaceX originally proposed) and they generally can take quite a bit of heat load. Also, while the engine _exhaust_ is hot, the engines themselves are not, due to the cooling. There's of course some recirculation of exhaust but then I don't think that's any worse for the center engine than for the other ones.

It should definitely not be an issue immediately after ignition.

Offline MP99

I read that Elon made the same call I was going to make before he knew it was a mechanical failure with a ck vlv.  When the call was made that Merlin #5 Chamber Press High was the reason for the Hot Fire Abort he said they could simply "adjust" the software limits in the LCC that monitors Merlin #5 Chamber Press.  They could bump up the margin on the high side of its tolerance to allow launch.  I'm sure they would agree to do so only if they could prove it was a transient condition and they had backup data to rely on.  That was what we might do (Shuttle) if we could prove it was purely a transient transducer reading, it was fully understood and we had backups and it wasn't a "1 of 1" LCC reading.  Still it's a big time call Elon would ultimately have to make.  My discussion here is of course a mute point now.  Still, I throw it into discussion for future reference to all my brother rocket junkies here @nsf.com.  One never knows what is forthcoming on their next and future attempt(s)! 

Thanks - that's a useful comparison.

cheers, Martin

Offline Robotbeat

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Re: SpaceX Falcon 9/Dragon COTS Demo (C2+) GENERAL DISCUSSION
« Reply #456 on: 05/20/2012 05:39 pm »
...
2) Also, how does the stage determine the remaining prop levels...?
...

2) Tank bottom pressure.  Flight computer solves for h in P_b = P_ull + rho*g*h.  There are patents on it that are available with a web search.
That's very clever, and after-the-fact seems so obvious. Couldn't this also be used for calculating how full the propellant tanks are on the pad, in order to load an ideal amount of propellant for a certain trajectory?

Seems so obvious now!
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Offline MP99

1) Is it likely the mixture-adjustment hardware could compensate for a LOX-rich bias in an engine, at least to carry it through the first seconds of flight until the point where the Falcon can struggle on with eight engines? I'm guessing not, as I assume the actual adjustment range would be quite small.

2) Also, how does the stage determine the remaining prop levels - does it just integrate the flow levels? If so, would the flow be measured per-engine or before the octopus? If flow is measured per-engine, I guess that would be a useful indication to the engine controller of a problem.

1) Hard to say.  If there's closed-loop engine control, maybe.  Too many branches of the fault tree to say for sure.  Not sure it's even desirable to try and fly through it.  Abort may be the better choice.

2) Tank bottom pressure.  Flight computer solves for h in P_b = P_ull + rho*g*h.  There are patents on it that are available with a web search.

Thanks.

cheers, Martin

Offline Antares

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Re: SpaceX Falcon 9/Dragon COTS Demo (C2+) GENERAL DISCUSSION
« Reply #458 on: 05/20/2012 06:20 pm »
That's very clever, and after-the-fact seems so obvious. Couldn't this also be used for calculating how full the propellant tanks are on the pad, in order to load an ideal amount of propellant for a certain trajectory?

Yes, but liquid level sensors at the top of the tank are more accurate.
If I like something on NSF, it's probably because I know it to be accurate.  Every once in a while, it's just something I agree with.  Facts generally receive the former.

Offline Jim

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Re: SpaceX Falcon 9/Dragon COTS Demo (C2+) GENERAL DISCUSSION
« Reply #459 on: 05/20/2012 07:01 pm »
That's very clever, and after-the-fact seems so obvious. Couldn't this also be used for calculating how full the propellant tanks are on the pad, in order to load an ideal amount of propellant for a certain trajectory?

Yes, but liquid level sensors at the top of the tank are more accurate.

And so are flow meters for RP-1 load

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