Author Topic: NASA Releases Commercial Crew Draft RFP, Announces CCDEV2 Optional Milestones  (Read 66028 times)

Offline baldusi

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Also a possible issue: horizontal versus vertical integration. Falcon 9 (and Dragon, though probably less of an issue) has payloads integrated horizontally, while Atlas V has them integrated vertically.
I guess it just means that you design your capsule to be horizontal and vertically integrated. Given the stresses of launch, the extra care should be making it horizontally integrated. In other words, if it's horizontal, going vertical shouldn't be much of a problem.
But yes, from all this problems I guess it means that you have to design your capsule with a lot of flexibility in certain areas. Probably not a problem if you start from zero, but a real meass if you went the route of perfect optimization with a single LV.

Online oldAtlas_Eguy

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Also a possible issue: horizontal versus vertical integration. Falcon 9 (and Dragon, though probably less of an issue) has payloads integrated horizontally, while Atlas V has them integrated vertically.
I guess it just means that you design your capsule to be horizontal and vertically integrated. Given the stresses of launch, the extra care should be making it horizontally integrated. In other words, if it's horizontal, going vertical shouldn't be much of a problem.
But yes, from all this problems I guess it means that you have to design your capsule with a lot of flexibility in certain areas. Probably not a problem if you start from zero, but a real meass if you went the route of perfect optimization with a single LV.

Yes, you are correct. Dragon is probably the least flexible of the four in that it is mostly designed and flight proven and has little incentive to be changed. But most of its problems for flying on Atlas V would be mechanical, electrical and software. All of which can be overcome if there is plans to fly more than once on an Atlas V. Most of it will come down to: is it worth it economically to design to work on multiple LV’s? And the answer to that will probably be NO for most of the spacecraft builders. Take all of the design and integration work to integrate to the preferred LV and multiply by 2, which is not a small amount and you get the feeling that the stated flexibility is not likely to occur.

Number 2) which I listed as “Acceleration” really should have been “Flight Profile constraints”. Flight profiles and the spacecraft constraints to it are adjusted and analyzed for each flight so this is not really a large delta cost for porting to a new LV since this is done on every flight. Subsequent flights with the same or similar profile become cheaper and easier.

The vertical vs horizontal processing issue is one that I missed. This is properly part of mechanical but is a special case that is completely related to the spacecraft. The specialized handling equipment for the spacecraft, cradles etc, to do a vertical vs a horizontal will not be the same and will require additional design and testing (fit checks) to insure it works. There may be other items inside the spacecraft that would be different but not likely since spacecraft have to be built to withstand lateral 2+gs acceleration during flight. Shipping and handling only bracing is designed for the orientation the spacecraft will endure during shipping and handling. New shipping and handling bracing may be required. Fueling of spacecraft may be another item. They maybe only able to be fueled in one orientation, this one may be very difficult to overcome.

Offline erioladastra

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Also a possible issue: horizontal versus vertical integration. Falcon 9 (and Dragon, though probably less of an issue) has payloads integrated horizontally, while Atlas V has them integrated vertically.
I guess it just means that you design your capsule to be horizontal and vertically integrated. Given the stresses of launch, the extra care should be making it horizontally integrated. In other words, if it's horizontal, going vertical shouldn't be much of a problem.
But yes, from all this problems I guess it means that you have to design your capsule with a lot of flexibility in certain areas. Probably not a problem if you start from zero, but a real meass if you went the route of perfect optimization with a single LV.


Number 2) which I listed as “Acceleration” really should have been “Flight Profile constraints”. Flight profiles and the spacecraft constraints to it are adjusted and analyzed for each flight so this is not really a large delta cost for porting to a new LV since this is done on every flight. Subsequent flights with the same or similar profile become cheaper and easier.


I don't think that is correct.  The companies are working to do their cert one time, not each flight.  That is the type of recurring costs they are trying to eliminate.  Sure if you change vehicles you will pay that costs but that will be a disincentive to change LVs.  WHat is wrong witht he current one they will ask?  Unless say Bigelow (or NASA) says "well pay for you to do that so that we have more options" it is unlikely the company will. 

Offline erioladastra

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A manned spacecraft requires “tight” software integration with the LV for information flow from the LV and commands to the LV.

Is that true even if the spacecraft doesn't need the capability to control the launch vehicle? I vaguely remember reading that NASA originally had a requirement that Orion should be able to control Ares I but that that requirement was later dropped.


The draft CCP requirements no longer require manual control during launch.

Offline BrightLight

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If the flexibility to exchange launch vehicles and spacecraft are limited, as they apparently are will Falcon/Dragon and Atlas/CST-100 be positioned for LON, that is when one provider is scheduled will the other pre-position an integrated system in case of extensive launch delay or even mission failure?

Offline baldusi

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If the flexibility to exchange launch vehicles and spacecraft are limited, as they apparently are will Falcon/Dragon and Atlas/CST-100 be positioned for LON, that is when one provider is scheduled will the other pre-position an integrated system in case of extensive launch delay or even mission failure?
That's where redundancy could be achieved. To give both suppliers a contract, but force them to have a launcher ready to launch a rescue mission it there's a problem with the other. If there's no problem, the vehicle is returned to the hangar until its next flight, and the other supplier acts as the LON. This would require at least four crew launches per year, if I'm not mistaken. Particularly if the capsules keep using hypergolic fuels.

Offline BrightLight

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Another question - Can the falcon 9/Dragon be launched from Vandenberg and attain the ISS orbit of 51 degrees?  If so then assured access to the ISS is maintained by having two separate launch sites and LV's

Offline Lars_J

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Another question - Can the falcon 9/Dragon be launched from Vandenberg and attain the ISS orbit of 51 degrees?  If so then assured access to the ISS is maintained by having two separate launch sites and LV's

No. There is not enough propellant for the massive plane change maneuver that would be required. VAFB only makes sense for launching into polar to retrograde orbits.
« Last Edit: 09/22/2011 06:40 pm by Lars_J »

Offline baldusi

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Another question - Can the falcon 9/Dragon be launched from Vandenberg and attain the ISS orbit of 51 degrees?  If so then assured access to the ISS is maintained by having two separate launch sites and LV's
I don't think so. I guess you could launch from Wallops. Still same coast. But it seems a bit exaggerated. I don't know how would they handle a space help, in fact. If they reached the expected orbit, they should be able to reach ISS. If not, you'd need a time to get their true orbit, configure the range, program the launch, wait for the correct precession, etc. Right?

Offline BrightLight

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One attribute of a commercial provided LEO access with Falcon/Dragon and Atlas/CST or Dream Chaser is that they use separate launch pads in Florida, making LON possible.  With only the Atlas as a LV and CST-100 and Dream Chaser as spacecraft, the same launch pad is used for both systems. From a reliability and access perspective having Falcon and Atlas would be desirable, assuming the funds are available.

Offline A_M_Swallow

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{snip]

The vertical vs horizontal processing issue is one that I missed. This is properly part of mechanical but is a special case that is completely related to the spacecraft. The specialized handling equipment for the spacecraft, cradles etc, to do a vertical vs a horizontal will not be the same and will require additional design and testing (fit checks) to insure it works. There may be other items inside the spacecraft that would be different but not likely since spacecraft have to be built to withstand lateral 2+gs acceleration during flight. Shipping and handling only bracing is designed for the orientation the spacecraft will endure during shipping and handling. New shipping and handling bracing may be required. Fueling of spacecraft may be another item. They maybe only able to be fueled in one orientation, this one may be very difficult to overcome.

The spacecraft on a Falcon 9 could be fuelled vertically at the launch pad.  The supplying fuel tank may need lifting up on a cherry picker.

The fuelling needs of the Dragon will need investigating.

Offline baldusi

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{snip]

The vertical vs horizontal processing issue is one that I missed. This is properly part of mechanical but is a special case that is completely related to the spacecraft. The specialized handling equipment for the spacecraft, cradles etc, to do a vertical vs a horizontal will not be the same and will require additional design and testing (fit checks) to insure it works. There may be other items inside the spacecraft that would be different but not likely since spacecraft have to be built to withstand lateral 2+gs acceleration during flight. Shipping and handling only bracing is designed for the orientation the spacecraft will endure during shipping and handling. New shipping and handling bracing may be required. Fueling of spacecraft may be another item. They maybe only able to be fueled in one orientation, this one may be very difficult to overcome.

The spacecraft on a Falcon 9 could be fuelled vertically at the launch pad.  The supplying fuel tank may need lifting up on a cherry picker.

The fuelling needs of the Dragon will need investigating.
Those kind of crafts usually have hypergolic fuels. That requires special rooms for fueling.

Offline alexw

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Another question - Can the falcon 9/Dragon be launched from Vandenberg and attain the ISS orbit of 51 degrees?  If so then assured access to the ISS is maintained by having two separate launch sites and LV's
No. There is not enough propellant for the massive plane change maneuver that would be required. VAFB only makes sense for launching into polar to retrograde orbits.
    Falcon Heavy probably has the excess performance to accommodate a dog-leg maneuver. Might Falcon9/Merlin1D-stretched even be able to? HMXHMX, IIRC, has said that 51 degrees is surprisingly attainable from Vandy if the range azimuths are pushed to their nominal limits.
      -Alex

Offline BrightLight

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Here is the problem we have, have had and might continue to have...
If CCDEV chooses spacecraft that use the Atlas V (a good LV choice) then as of present, we have one pad to launch our manned missions to LEO/ISS.
If CCDEV uses both Falcon 9 and Atlas 5 we can have some level of independence in case a LV has issues but we have no options for bad weather or other unfortunate circumstances that preclude using the Cape.  If VAFB is an option then a lot more flexibility is available for guaranteed access to ISS.  Unluckily the history of SLC 6 at VAFB gives us some insight (not pretty) into this option.

Offline Lars_J

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But the only two domestic launch sites that have access to ISS orbits (without massive inefficiencies) are KSC/CCAFS and Wallops. And unfortunately a natural disaster could wipe out both.

VAFB is not going to be practical.

Online Ronsmytheiii

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But the only two domestic launch sites that have access to ISS orbits (without massive inefficiencies) are KSC/CCAFS and Wallops. And unfortunately a natural disaster could wipe out both.

VAFB is not going to be practical.

I am sure that if a launch pad is wiped out, insurace or federal assistance will help them recover.  I mean, it is not like flooding will wipe out a concrete pedestal and steel buildings, there might be damage.

I also have to admit that I do not see the point in LV redundancy for a manned spacecraft. Firstly, it is not like there are empty rockets waiting to fly in case a rocket fails, one would have to be procured.  secondly, even if a LV is ready for another mission one cannot just rip off the old payload and put the craft on.  So it would probably faster for the LV that failed to have a return to flight than for a switch in LV.

Offline Lars_J

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I also have to admit that I do not see the point in LV redundancy for a manned spacecraft. Firstly, it is not like there are empty rockets waiting to fly in case a rocket fails, one would have to be procured.  secondly, even if a LV is ready for another mission one cannot just rip off the old payload and put the craft on.  So it would probably faster for the LV that failed to have a return to flight than for a switch in LV.

Really? The current Soyuz situation is not a good enough example of that for you? Granted, this specific problem will probably be addressed in short order, but problems could occur that shuts down use of a spacecraft/LV for years. (Challenger, Columbia being prime examples). To not have redundancy is inviting problems - especially with a manned station that we need to keep manned to get good use out of.

Sure, you won't be able to switch on short notice. But if provider A fails or develops a problem, provider B should be able to be ready within a few months notice to replace that flight/capability. It is just common sense, especially at the price we/NASA can get it for.

Offline Lurker Steve

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But the only two domestic launch sites that have access to ISS orbits (without massive inefficiencies) are KSC/CCAFS and Wallops. And unfortunately a natural disaster could wipe out both.

VAFB is not going to be practical.

I am sure that if a launch pad is wiped out, insurace or federal assistance will help them recover.  I mean, it is not like flooding will wipe out a concrete pedestal and steel buildings, there might be damage.

I also have to admit that I do not see the point in LV redundancy for a manned spacecraft. Firstly, it is not like there are empty rockets waiting to fly in case a rocket fails, one would have to be procured.  secondly, even if a LV is ready for another mission one cannot just rip off the old payload and put the craft on.  So it would probably faster for the LV that failed to have a return to flight than for a switch in LV.

Actually, if a class 5 Hurricane directly hit CCAFS/KSC, it would be a huge mess. Check New Orleans after Katrina for a reference. Sure, the VAB and the flat concrete pads would survive, but what about the access roads ? I'm sure smaller buildings like the SpaceX HIF would be leveled, along with most of the towers surrounding the pads.

Fortunately, they seem to be located in a part of the state that doesn't get directly hit by the tropical storms. It's usually either the southern part of the state (Miami, or farther up the coast in NC).

Offline GClark

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But the only two domestic launch sites that have access to ISS orbits (without massive inefficiencies) are KSC/CCAFS and Wallops. And unfortunately a natural disaster could wipe out both.

VAFB is not going to be practical.

I am sure that if a launch pad is wiped out, insurace or federal assistance will help them recover.  I mean, it is not like flooding will wipe out a concrete pedestal and steel buildings, there might be damage.

I also have to admit that I do not see the point in LV redundancy for a manned spacecraft. Firstly, it is not like there are empty rockets waiting to fly in case a rocket fails, one would have to be procured.  secondly, even if a LV is ready for another mission one cannot just rip off the old payload and put the craft on.  So it would probably faster for the LV that failed to have a return to flight than for a switch in LV.

Actually, if a class 5 Hurricane directly hit CCAFS/KSC, it would be a huge mess. Check New Orleans after Katrina for a reference. Sure, the VAB and the flat concrete pads would survive, but what about the access roads ? I'm sure smaller buildings like the SpaceX HIF would be leveled, along with most of the towers surrounding the pads.

Fortunately, they seem to be located in a part of the state that doesn't get directly hit by the tropical storms. It's usually either the southern part of the state (Miami, or farther up the coast in NC).

I can speak to that.

I was in Homestead a year after Andrew and the place still looked like a bombed-out shell.  Reinforced concrete buildings were structurally intact but otherwise empty & roofless, etc.  Entire city blocks had been scoured away as if they had never been.  Humbling.

It makes me wonder exactly why I still live in Virginia Beach.

Offline MP99

Here is the problem we have, have had and might continue to have...
If CCDEV chooses spacecraft that use the Atlas V (a good LV choice) then as of present, we have one pad to launch our manned missions to LEO/ISS.
If CCDEV uses both Falcon 9 and Atlas 5 we can have some level of independence in case a LV has issues but we have no options for bad weather or other unfortunate circumstances that preclude using the Cape.  If VAFB is an option then a lot more flexibility is available for guaranteed access to ISS.  Unluckily the history of SLC 6 at VAFB gives us some insight (not pretty) into this option.

What about SLC-4E?

cheers, Martin

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