Author Topic: FAILURE: SpaceX Falcon I Launch III - August 2  (Read 345688 times)

Offline yinzer

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Re: FAILURE: SpaceX Falcon I Launch III - August 2
« Reply #780 on: 08/07/2008 02:43 am »
The problem is that you need to know what the pressure was in order to estimate how much of a delay you need.  In other words, you need some sort of measurement.  You can't just do the math without a measurement.  And Elon's point was that with ambient pressure, it screwed up the measurements enough that it was hard to get a real number that you could use in those equations.  Also, the big fireball was due to the fact that you have a fuel rich exhaust that's shooting into air, which down where we live provides a lot more oxidizer than up at 35km altitude.  Once again, it isn't entirely obvious that they had enough data to really know.  Sure, I agree in hindsight that with the fact that the shutdown transients were qualitatively different, that the fact they didn't have detailed data should still have led them to conservatism, but I don't think this is as much a case of ameteurism as you're claiming.

I respect what you're saying, but have to disagree.

Hindsight is always 20/20.  But the previous flight also featured stage recontact that eventually caused loss of vehicle, which clearly indicates that this is part of the flight that deserves close attention.

I know it's easy to heckle from the sidelines, but this seems like something that should have been caught.

The Atlas V, Delta IV, and Delta II all wait 8 seconds between MECO and staging.  The Falcon waited less than 2 seconds.
« Last Edit: 08/07/2008 02:50 am by yinzer »
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Offline Antares

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Re: FAILURE: SpaceX Falcon I Launch III - August 2
« Reply #781 on: 08/07/2008 02:43 am »
Anyone lobbying for dummy payloads on the next Falcon 1 is naive.  If someone wants to pay SpaceX to fly, SpaceX should take their money.  The customers are aware of the risks.  Just like Eutelsat on the first of each EELV.  We're capitalists here.

I'm not sure how a roll control nozzle and a vectorable main engine do not constitute "full three axis RCS."

I am somewhat disappointed that SpaceX missed this since there are so many former Delta guys working there.
If I like something on NSF, it's probably because I know it to be accurate.  Every once in a while, it's just something I agree with.  Facts generally receive the former.

Offline dunderwood

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Re: FAILURE: SpaceX Falcon I Launch III - August 2
« Reply #782 on: 08/07/2008 02:48 am »

At some point SpaceX changed the fuel, that is a big hardware/requirements change.  Several years later the software was still trying to burn the original fuel.


Where the heck did you read that they changed the fuel?  It's been LOX/RP-1 for as long as they've been around.  Given that the quotes refer to mixture ratios, it simply sounds like an incorrect profile was loaded (in terms of when to run rich/lean).

Offline Antares

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Re: FAILURE: SpaceX Falcon I Launch III - August 2
« Reply #783 on: 08/07/2008 02:54 am »
Should this type of "burp" happen during engine shut down?  What I mean is, is this type of engine behavior considered acceptable industry practice, or should things have been changed in the shutdown sequence to eliminate this behavior?

All engines have a shutdown transient.   The process is to wait until things settle down. 

There's a story of a guy at Stennis with a hybrid motor.  He actually drove it in with his pickup truck.  He didn't use any kind of purge after shut down and it took hours to stop burning since ambient oxygen was flowing back up the pipe.
« Last Edit: 08/07/2008 02:55 am by Antares »
If I like something on NSF, it's probably because I know it to be accurate.  Every once in a while, it's just something I agree with.  Facts generally receive the former.

Offline CJM

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Re: FAILURE: SpaceX Falcon I Launch III - August 2
« Reply #784 on: 08/07/2008 03:44 am »
Message from Elon at the spacex website.

Anyone get a hold of the full footage they're supposed to release late Wednesday night (i.e tonight?).

http://www.spacex.com/updates.php#Update080608

Offline STS Tony

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Re: FAILURE: SpaceX Falcon I Launch III - August 2
« Reply #785 on: 08/07/2008 05:01 am »
Nothing yet. Should make for an interesting rocketcam view.

Offline James Lowe1

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Re: FAILURE: SpaceX Falcon I Launch III - August 2
« Reply #786 on: 08/07/2008 05:26 am »
It's 10:30pm over on the West coast, so maybe not today.

Can I also, add, as I've seen this on a few threads here. There's no point linking multiple sites up when they are all based on the same press releases. The SpaceX site will be enough.
« Last Edit: 08/07/2008 05:27 am by James Lowe1 »

Offline edkyle99

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Re: FAILURE: SpaceX Falcon I Launch III - August 2
« Reply #787 on: 08/07/2008 05:37 am »
Falcon 1 Flight 3 Liftoff image from SpaceX.

 - Ed Kyle

Offline blazotron

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Re: FAILURE: SpaceX Falcon I Launch III - August 2
« Reply #788 on: 08/07/2008 06:08 am »
I know there are some pretty big vacuum chambers out there.  Is there any which could handle the test of shutting down an engine the size of the F1 (after a second or two of burn) to measure any residual thrust or reactions in a near vacuum environment?  My first thought is that even one or two seconds of firing would put enough pressure in the chamber to negate any testing.

not needed.  other first stage engines are not tested in vacuum chambers.   Also it is not just the engine, it is the propulsion system, which includes the stage.

I thought these big engine test stands were capable of simulating low pressure environments using some method involving water that I don't understand.

You wouldn't be able to use a simple vacuum chamber (for the reasons you give, as well as others such as the lack of systems to supply fuel to the engine for the test).  However, there are test facilities specifically designed to test rocket engines at altitude conditions.  The Arnold Engineering Development Center in Tullahoma, TN has facilities that use large vacuum chambers and continuous pumping with steam ejectors to maintain pressures around the engine simulating altitudes up to about 100 kft (this is about 0.15 psia) for the full duration of the rocket test (including full mission-length tests).
 
Rocket Development Test Cell J-3 can test liguid fueled engines of up to 200,000 lb thrust at 125 kft simulated altitude in a test chamber of 17 ft diam x 40 ft high.
http://www.nimr.org/systems/images/rockets.htm

Rocket Development Test Cell J-4 can test liquid fueled engines of up to 1,500,000 lb thrust (test stand design load, but the thrust cell currently installed is limited to 500,000 lb) at 100 kft simulated altitude in a test chamber of 48 ft diam x up to 125 ft (in other words, large enough to contain the entire falcon 1 rocket).  This is the largest liquid rocket altitude test cell in the world.
http://www.arnold.af.mil/shared/media/document/AFD-070131-086.pdf

There are also other facilities around the country, but I am most familiar with the ones at AEDC.

It is interesting to note that one of the specifically cited uses of these facilities is staging tests, and I have to agree with several who have posted that the shutdown thrust profile really should have been known, sea-level pressure masking or not.  Unless I have mis-understood and the profile was known but just not adjusted for in the staging timeline parameters in the software, but that is an entirely different, and no less serious, problem, imo.

Offline Comga

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Re: FAILURE: SpaceX Falcon I Launch III - August 2
« Reply #789 on: 08/07/2008 06:11 am »
You don't need to measure it in a vacuum.  As noted in my post above, ambient conditions are just part of the equations used in the design process, and those conditions change with every millisecond of flight.  Experienced designers realize this without even really thinking about it.  They know cutoff conditions for any kind of trajectory will be different from launch conditions and design accordingly.

The problem is that you need to know what the pressure was in order to estimate how much of a delay you need.  In other words, you need some sort of measurement.  You can't just do the math without a measurement.  And Elon's point was that with ambient pressure, it screwed up the measurements enough that it was hard to get a real number that you could use in those equations.  Also, the big fireball was due to the fact that you have a fuel rich exhaust that's shooting into air, which down where we live provides a lot more oxidizer than up at 35km altitude.  Once again, it isn't entirely obvious that they had enough data to really know.  Sure, I agree in hindsight that with the fact that the shutdown transients were qualitatively different, that the fact they didn't have detailed data should still have led them to conservatism, but I don't think this is as much a case of ameteurism as you're claiming.

I respect what you're saying, but have to disagree.

~Jon

I think it is between your opinions.  Musk said " ...unburned fuel in the cooling channels and manifold that combined with a small amount of residual oxygen to produce a small thrust..".  They saw the thrust in the burp but seem to have assumed that it was combustion with the ambient oxygen at sea level.  He seems to be saying that there was more *oxygen* than anticipated, so instead of cold "gas" thrust from expelling the fuel, they got combustion in the vacuum environment.  It may not have been the ambient back-pressure that hid the pressure of the burp but the ambient oxygen that masked the fact that there was still combustion going on inside the engine. I cant see how these would be separable with any amount of instrumentation. 

That still doesn't make it prudent to separate while all that fuel is sprting out the engine, combusting or not.
What kind of wastrels would dump a perfectly good booster in the ocean after just one use?

Online kevin-rf

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Re: FAILURE: SpaceX Falcon I Launch III - August 2
« Reply #790 on: 08/07/2008 12:51 pm »
One thing I worry about with all this is everyone is focusing on the burp transient and saying wait a little longer for staging and all will be good. While waiting the turbine will be spinning down and imparting more and more off axis rotational torque (it is off axis because how far out the single shaft turbine is from the center line). I really hope they are modeling this correctly, and don't just make a correction for the burp. It would suck if the nozzle again recontacts like it did on flight two.
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Offline jeff.findley

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Re: FAILURE: SpaceX Falcon I Launch III - August 2
« Reply #791 on: 08/07/2008 01:14 pm »
There is no doubt that stage separation is one of the tricky things to get right on a launch vehicle.  It doesn't help that stage separation is closely coupled with things like ignition of the second stage, which requires settling for liquid propellants.

Offline renclod

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Re: FAILURE: SpaceX Falcon I Launch III - August 2
« Reply #792 on: 08/07/2008 01:21 pm »
nacnud
Quote
Ok so between MECO and second stage engine start the F1 is unguided, as i suspect most rockets are.

Jim
Quote
Delta II and Atlas I used vernier motors.

Big difference, isn't it ?

As I understand the situation, Delta II uses the Rock LR101-NA-11 , quoting now "The vernier engines provide roll control during main engine burn and attitude control after main engine cutoff before the second stage separation.

Falcon 1 has nada. Zip attitude control from MECO to clean separation.

And look what happend with F1 demo flight 2 ! Precisely because of that. What are the odds that at MECO the body rates will be null ?!

F1 Demo 2 at MECO:
- Merlin engine thrust vector not exactly through c-of-mass
- Angle of attack not zero
- Propellant slosh
- Altitude too low = significant asymmetrical aero loads



Offline jabe

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Re: FAILURE: SpaceX Falcon I Launch III - August 2
« Reply #793 on: 08/07/2008 01:27 pm »
Falcon 1 Flight 3 Liftoff image from SpaceX.

 - Ed Kyle
Does it seem odd to others that the storage containers seem close to the launch pad?  Not that they have much choice do to the size of the island. :)
Almost makes me want to get out my lawn chair and sit by one of the containers and watch the launch. :)
I hope the problems they have found are the last and we see a long series of successful launches by Spacex.
cheers
jb
BTW I hope they release more than one angle of the launch of the Falcon.. you get a better feel of how fast it lifts off at. 
and
Regarding the turbo pump upgrade that is coming down the line will it consume more fuel to increase the thrust or create more thrust from the same amount of fuel ?

Offline Jim

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Re: FAILURE: SpaceX Falcon I Launch III - August 2
« Reply #794 on: 08/07/2008 01:30 pm »
nacnud
Quote
Ok so between MECO and second stage engine start the F1 is unguided, as i suspect most rockets are.

Jim
Quote
Delta II and Atlas I used vernier motors.

Big difference, isn't it ?



"Used" is the operative word.  Atlas I is gone and soon will Delta II

Atlas V and Delta IV don't have any verniers.

Also on (Atlas I and D-II) the verniers are still shut down seconds before sep

Offline HIP2BSQRE

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Re: FAILURE: SpaceX Falcon I Launch III - August 2
« Reply #795 on: 08/07/2008 01:44 pm »
I have a couple of questions:

1.  When do people think SpaceX will fly again? 
I think Nov. if not in this timeframe after the Q1 '09.

2.  Do you think SpaceX will do a full review of the vicheal, procedures, etc over the next couple weeks/month before making ANY changes?

3.  Do you think SpaceX will want an independent review of launch 3, like they did for launches 1 and 3?

4.  What other small things, should SpaceX look for that might doom a flight?


Offline jabe

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Re: FAILURE: SpaceX Falcon I Launch III - August 2
« Reply #796 on: 08/07/2008 02:31 pm »
video is now up...
launch
found when clicking picture at update

Offline pbreed

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Re: FAILURE: SpaceX Falcon I Launch III - August 2
« Reply #797 on: 08/07/2008 02:33 pm »
I found the video.....
Click on the picture with the update messasge from Elon on the Spacex site.
The video is awesome!


Offline Rifleman

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Re: FAILURE: SpaceX Falcon I Launch III - August 2
« Reply #798 on: 08/07/2008 02:44 pm »
The video is excellent. I am happy to see that spacex released it. Allot of companies never would have.

Offline DavisSTS

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Re: FAILURE: SpaceX Falcon I Launch III - August 2
« Reply #799 on: 08/07/2008 02:59 pm »
That upper stage sure was in a spin during fairing sep.

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