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General Discussion => Q&A Section => Topic started by: Mark Dave on 01/07/2012 09:56 pm

Title: External Tank Q&A
Post by: Mark Dave on 01/07/2012 09:56 pm
i'm curious on the external tank. How come the sprayed on foam is already colored as it it's been in the sun even when it's freshly built and ready to go to KSC? Are huge lamps used to sun burn the foam after the automated sprays are done?

For example this photo. http://mafet.org/19/untitled29.html

The foam is cream colored when freshly sprayed, but here it looks like it's been outside for some time to get the orange/ tan color.
Title: Re: External Tank Q&A
Post by: mtakala24 on 01/08/2012 12:11 am
not an answer to the question, but thats a fantastic photo from the production line.
Title: Re: External Tank Q&A
Post by: Phillip Clark on 01/08/2012 10:21 am
Two hypotheses spring to mind.   One is that the lighting where the ETs are being manufactured might simply make the olour appear to be different.   The other is that some chemical reaction causes the colour to change with time.
Title: Re: External Tank Q&A
Post by: Jim on 01/08/2012 12:46 pm
Regular lights put out UV which is what turns the color
Title: Re: External Tank Q&A
Post by: Mark Dave on 01/08/2012 08:39 pm
There are many more photos at http://mafet.org  http://mafet.org/pptamaf.html

On the ET. I saw a photo on the site http://mafet.org/rhp/STA1_MAF.html

Why was the STA ET in the photo above not have the LO2 tank added while being tested?

http://mafet.org/rhp/STA4_MSFC.html 

Title: Re: External Tank Q&A
Post by: kevin-rf on 01/09/2012 12:12 pm
Regular lights put out UV which is what turns the color

Caveat: Regular Fluorescent Lamps that use Mercury (Almost all FL or CFL lamp you see) put out UV. 253.65 nm is an extremely strong mercury emission line.

A normal inefficient old fashion Tungsten incandescent light bulb does not produce nearly as much UV. Nor does an over priced but efficient LED lamp ;)
Title: Re: External Tank Q&A
Post by: Mark Dave on 01/09/2012 06:26 pm
What will become of the left over tanks at Michoud? ET-94, 139,140, and 141? The last three were ready to be flown. 94 was a test tank for the SLS.
Title: Re: External Tank Q&A
Post by: mtakala24 on 01/09/2012 08:57 pm
I was under the impression that ET-94 was used in CAIB testing, and would need very major disassembly and reassembly to certify for flight. ET-139 and subs were not ready, they were only skills retention projects and only some major subassemblies were made - not even whole LOX/LH2 tanks were completed. Did they go further with them?
Title: Re: External Tank Q&A
Post by: jeff122670 on 01/09/2012 11:14 pm
hard to believe that one "LITTLE" beam carried all of that thrust load!!  WOW!
Title: Re: External Tank Q&A
Post by: Fequalsma on 01/12/2012 09:04 pm
The beam is mostly loaded in bending thru end moments from the offset SRB forces, and doesn't see a lot of force per se.  The SRB forces are mostly carried thru the Intertank's thrust panels up to the Intertank fwd ring frame/LO2 Tank barrel-aft dome joint.
F=ma


hard to believe that one "LITTLE" beam carried all of that thrust load!!  WOW!
Title: Re: External Tank Q&A
Post by: pagheca on 03/20/2014 08:14 pm
If I'm correct all 135 Space Shuttle missions deployed their ET into the Pacific or the Indian Ocean. They are valuable piece of material and technology (some of them were built in Titanium) and a very important piece of space history.

I was wondering if someone knows about any effort to locate on the seabed and/or to recover at least some of them.

Are their splashdown coordinate ever been recorded by NASA or someone else? Do they splashdown in one piece?Has any image of an ET splashdown ever been recorded? Has any of them ever been spotted by human eye after splashdown? I searched through the internet but found nothing really specific about an "Main External Tank Cemetery" somewhere, or give any other information about them after splashdown.

Actually some websites say they breakout during reentry, but I wonder if any of them ever landed in one piece.

Title: Re: External Tank Q&A
Post by: Hauerg on 03/20/2014 08:17 pm
Since the tanks had almost orbital speed I cannot imagine big pieces coming down. Let alone a whole tank.
Title: Re: External Tank Q&A
Post by: psloss on 03/20/2014 08:34 pm
http://forum.nasaspaceflight.com/index.php?topic=18922.0
Title: Re: External Tank Q&A
Post by: Chris Bergin on 03/20/2014 09:00 pm
They tried to film one going through its destructive entry via the onboard camera. Didn't work out, but this will help the thread:
http://www.nasaspaceflight.com/2011/07/sts-135-et-camera-ascent-no-usable-video-reentry/
Title: Re: External Tank Q&A
Post by: Jim on 03/20/2014 09:18 pm

Actually some websites say they breakout during reentry, but I wonder if any of them ever landed in one piece.


Not possible, and they were designed for breakup to prevent from being a hazard.
Title: Re: External Tank Q&A
Post by: pagheca on 03/20/2014 10:48 pm
Not possible, and they were designed for breakup to prevent from being a hazard.

Do you mean for navigation, maybe?

That's interesting. Did you read that or maybe you were involved someway in the project?
Title: Re: External Tank Q&A
Post by: Jim on 03/21/2014 12:04 am

That's interesting. Did you read that or maybe you were involved someway in the project?

both.  I was in the USAF shuttle program office from 1983 to 1988.

Here is video of the breakup

http://www.flickr.com/photos/nasamarshall/3953790458/
Title: Re: External Tank Q&A
Post by: Jim on 03/21/2014 12:06 am
If I'm correct all 135 Space Shuttle missions deployed their ET into the Pacific or the Indian Ocean. They are valuable piece of material and technology (some of them were built in Titanium) and a very important piece of space history.


There are hundreds of Deltas and Atlases.  Just as important.  And then there are the Saturns.   An ET itself is not an important piece.
Title: Re: External Tank Q&A
Post by: psloss on 03/21/2014 12:27 am
A bit of the 41-C footage, narrated by the flight crew pilots (mostly Dick Scobee):
http://www.airspacemag.com/videos/sts-41c-shuttle-external-tank-breakup-over-h/

Probably from a post-flight presentation...by that time there was usually only one, but I haven't checked that.

There was also amateur footage from another low-inclination mission (STS-37)...but most of this is ground covered in another thread already.
Title: Re: External Tank Q&A
Post by: roma847 on 11/12/2014 04:45 pm
Does anyone know the diameter of the ET Intertank? How big is the difference of the diameter in the range of Intertank stringers and the normal diameter of the ET?

That means, how much is the diameter of the intertank stringer larger than the normal diameter?

(http://imagizer.imageshack.us/v2/800x600q90/661/VSNSrT.jpg)
Source: NASA

(http://scaleworld.forenworld.net/images/smilies/hallo.gif)
Title: Re: External Tank Q&A
Post by: joncz on 11/12/2014 10:21 pm
http://science.ksc.nasa.gov/shuttle/technology/sts-newsref/et.html
Title: Re: External Tank Q&A
Post by: roma847 on 11/13/2014 09:29 am
Thanks for the link. (http://www.raumfahrer.net/forum/smf/Smileys/yabb/cool.gif)

Okay, thereafter the intertank is 270 inches long and 331 inches in diameter. But the diameter of the stringer area is slightly larger, but how much? (http://www.raumfahrer.net/forum/smf/Smileys/yabb/undecided.gif)

(http://imagizer.imageshack.us/v2/800x600q90/905/YrXTMr.jpg)
Source: spaceflightnow.com

(http://scaleworld.forenworld.net/images/smilies/hallo.gif)
Title: Re: External Tank Q&A
Post by: DaveS on 11/27/2014 11:28 pm
Okay, thereafter the intertank is 270 inches long and 331 inches in diameter. But the diameter of the stringer area is slightly larger, but how much? [
I believe that the actual stringer structure+TPS adds around 3-4 inches to overall diameter of the I/T.

Edit:
My ET Q is approximate dimensions of the IFRs on the LH2 tank?
Title: Re: External Tank Q&A
Post by: roma847 on 11/28/2014 04:32 pm
Tanks Dave,

does your size correlate to the diameter of the insulating foam with roundings or the diameter with milled stringers?  (https://www.raumfahrer.net/forum/smf/Smileys/yabb/undecided.gif)

Since when the roundings of the insulating foam were milled?

(http://scaleworld.forenworld.net/images/smilies/hallo.gif)
Title: Re: External Tank Q&A
Post by: DaveS on 11/28/2014 04:50 pm
It's the entire deal (stringer structure+foam TPS applied).
Title: Re: External Tank Q&A
Post by: roma847 on 11/28/2014 09:50 pm
Dave, I had asked about the difference of the diameters of the rounded insulating foam and after milling off the roundings,

(http://imagizer.imageshack.us/v2/1600x1200q90/538/Q3Y5E3.jpg)
Source: NASA

but that will not matter very much, I guess? (https://www.raumfahrer.net/forum/smf/Smileys/yabb/rolleyes.gif)

Remains the question of whether the roundings of the insulating foam were milled from the beginning of the Shuttle program or later? (https://www.raumfahrer.net/forum/smf/Smileys/yabb/undecided.gif)
Title: Re: External Tank Q&A
Post by: DaveS on 11/30/2014 12:24 am
What roundings? The stringers are essentially V-shaped with the bottom point being the flat surface you see in the photos. The legs of the V is the sides.
Title: Re: External Tank Q&A
Post by: DMeader on 12/02/2014 01:14 pm
What roundings? The stringers are essentially V-shaped with the bottom point being the flat surface you see in the photos. The legs of the V is the sides.

More like a trapezoid (trapezium) with the wider base being against the tank.
Title: Re: External Tank Q&A
Post by: roma847 on 12/02/2014 04:22 pm
Hello guys,

let me explain briefly and show what I mean by "rounding", which may be the wrong word.

When the insulating foam is applied to the Intertank, one sees these rounded shape over the stringers.

(http://imagizer.imageshack.us/v2/1024x768q90/923/PUbGBV.jpg)
Source: spaceflightnow.com

And these rounded shape is then milled, resulting in the final trapezoidal shape.

(http://imagizer.imageshack.us/v2/1600x1200q90/674/wZYQpi.jpg)
Source: NASA

I'm interested in the diameter of the Intertank in the final trapezoidal shape, which should be slightly greater than the diameter of the normal ET. (http://www.raumfahrer.net/forum/smf/Smileys/yabb/cool.gif)

(http://scaleworld.forenworld.net/images/smilies/hallo.gif)
Title: Re: External Tank Q&A
Post by: Jim on 12/02/2014 04:45 pm

I'm interested in the diameter of the Intertank in the final trapezoidal shape, which should be slightly greater than the diameter of the normal ET.

Probably not going to find a number because I bet it wasn't a controlled dimension.

Just need to add the foam thickness dimension to the inter tank diameter without foam.
Title: Re: External Tank Q&A
Post by: roma847 on 12/02/2014 08:20 pm
Okay Jim, but who knows the foam thickness dimension of the intertank?
Is there anybody who has technical drawings of the ET, showing these dimensions? (http://www.raumfahrer.net/forum/smf/Smileys/yabb/undecided.gif)

(http://scaleworld.forenworld.net/images/smilies/hallo.gif)
Title: Re: External Tank Q&A
Post by: DaveS on 12/02/2014 08:33 pm
According to my calculations the final diameter of the I/T with TPS applied is 334" (8.4836 m).
Title: Re: External Tank Q&A
Post by: Jim on 12/02/2014 08:46 pm
Okay Jim, but who knows the foam thickness dimension of the intertank?
Is there anybody who has technical drawings of the ET, showing these dimensions?

You can guess within a 1/4 inch.  .25 out of 334 inches is less than .075%.  At 100 to 1 scale, that is less than the paper thickness.
Title: Re: External Tank Q&A
Post by: DaveS on 12/02/2014 11:07 pm
After some more careful calculations, the final OD of the I/T with TPS applied is closer to 340" (8.636 m) rather than the 334" (8.4836 m) I wrote earlier.
Title: Re: External Tank Q&A
Post by: roma847 on 12/03/2014 10:50 pm
Hi Guys,

I have found a few new things that we should consider. (http://kartonist.de/wbb2/images/smilies/icon_thumb.gif)

In this drawing, the diameter of the ET is indicated by 331 inches, and it looks like the overall ET diameter.

(http://www.capcomespace.net/dossiers/espace_US/shuttle/sts/ET/ET%20dessin%20attache%2001.jpg)
Source: http://www.capcomespace.net/dossiers/espace_US/shuttle/index.htm

And now I found this Source (http://www.nasa.gov/returntoflight/system/system_ET.html) in which the thickness of the insulation with 1 inch is specified.

The skin of the External Tank is covered with a thermal protection system that is a 2.5-centimeter (1-inch) thick coating of spray-on polyisocyanurate foam.

This would result in a diameter of the Intertank (with milled stringer TPS) to 333 inches. (http://www.raumfahrer.net/forum/smf/Smileys/yabb/rolleyes.gif)

(http://scaleworld.forenworld.net/images/smilies/hallo.gif)
Title: Re: External Tank Q&A
Post by: DaveS on 12/03/2014 11:11 pm
This would result in a diameter of the Intertank (with milled stringer TPS) to 333 inches.
Not quite. The I/T is larger than the rest of the ET as the attached photo shows.
Title: Re: External Tank Q&A
Post by: roma847 on 12/07/2014 05:30 pm
Okay Dave, you could be right, I've also researched again. (http://kartonist.de/wbb2/images/smilies/icon_thumb.gif)

The diameter specified in the last drawing with 331 inches (ET OSL) is the Outside Diameter (Outer Skin Line), i.e. without stringers and foam insulation of the intertank, which one still need to add.

(http://imagizer.imageshack.us/v2/800x600q90/538/MJSURk.jpg)
Source: spaceflightnow.com

The height of the stringers I've determined from this PDF (p. 10) (http://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/20110023677.pdf),

(http://imagizer.imageshack.us/v2/800x600q90/633/SUUNep.jpg)

which should be approx. 2 inches, and the thickness of the insulation should be approx. 1 inch in the milled state.

Accordingly, the diameter with stringers and insulation should be approx. 337 inches. (http://www.raumfahrer.net/forum/smf/Smileys/yabb/cool.gif)

(http://scaleworld.forenworld.net/images/smilies/hallo.gif)
Title: Re: External Tank Q&A
Post by: Hog on 12/08/2014 02:05 pm
If the external diameter is 337", but that TPS foam has peaks and valleys.  Aerodynamically speaking, does that slightly larger intertank portion react similarily to a smooth surface with a diameter that is the average diameter of the peaks/valleys?
Title: Re: External Tank Q&A
Post by: roma847 on 12/08/2014 03:53 pm
As you can see on most images of External Tank, the diameter in the range of Intertank  with the stringers is slightly larger, as one can see in this image and as Dave also correctly noticed already. (https://www.raumfahrer.net/forum/smf/Smileys/yabb/cool.gif)

(http://www-pao.ksc.nasa.gov/images/medium/2011-1001-m.jpg)
Source: NASA

As specified by NASA (http://www.nasa.gov/returntoflight/system/system_ET.html), the skin of the ET is covered with a Thermal Protection System that is a 2.5-centimeter (1-inch) thick coating of spray-on foam polyisocyanurates.

I suspect that this is meant by the diameter of the milled insulation, as to be seen in this picture. (https://www.raumfahrer.net/forum/smf/Smileys/yabb/undecided.gif)

(http://forum.nasaspaceflight.com/index.php?action=dlattach;topic=20194.0;attach=194041;image)
Source: NASA

Unfortunately I have not found a technical drawing of Intertank with milled insulation so far. (https://www.raumfahrer.net/forum/smf/Smileys/yabb/rolleyes.gif)

(http://scaleworld.forenworld.net/images/smilies/hallo.gif)
Title: Re: External Tank Q&A
Post by: roma847 on 12/10/2014 12:46 pm
I still have found this drawing of the ET,

(http://imagizer.imageshack.us/v2/800x600q90/909/8GFIXT.jpg)
Source: www.capcomespace.net/dossiers/espace_US/shuttle/index.htm

which is one part of a NASA Collection "ET Inboard/Outboard Profile (Sheet 1 of 7)" in the green frame. It includes a series of cross sections (red frames) A-A, B-B, C-C, ... S-S, that would surely help with more details, especially the sections A-A and B-B (SH 2) of the Intertank. (https://www.raumfahrer.net/forum/smf/Smileys/yabb/cool.gif)
Unfortunately I have only therefrom sections G-G and K-K (SH 1).

Who knows or has these drawings with the other cross sections or knows the source where this sheet collection is to be found? (https://www.raumfahrer.net/forum/smf/Smileys/yabb/undecided.gif)

Thanks in advance.

(http://scaleworld.forenworld.net/images/smilies/hallo.gif)
Title: Re: External Tank Q&A
Post by: DaveS on 12/10/2014 01:22 pm
SLWT System Definition Handbook: http://forum.nasaspaceflight.com/index.php?topic=14350
Title: Re: External Tank Q&A
Post by: roma847 on 12/10/2014 10:48 pm
Thanks David for the reminder, (http://www.raumfahrer.net/forum/yabbfiles/Attachments/up040576.gif)  this thread of course I know.
In volume 2 of the handbook I've found all the ET layout drawings, really great stuff for scratch building. (http://www.raumfahrer.net/forum/yabbfiles/Attachments/up040577.gif)

(http://scaleworld.forenworld.net/images/smilies/hallo.gif)
Title: Re: External Tank Q&A
Post by: ZachS09 on 12/12/2014 02:49 pm
Did you know that if ET-94, 139, 140, and 141 were all put to flight-readiness, the Space Shuttle program could last for four more missions until maybe the end of 2013? I'm saying until the missions equal 139. That is a hypothetical statement, but could have been possible if NASA paid more funds.
Title: Re: External Tank Q&A
Post by: Jim on 12/12/2014 03:23 pm
Did you know that if ET-94, 139, 140, and 141 were all put to flight-readiness, the Space Shuttle program could last for four more missions until maybe the end of 2013? I'm saying until the missions equal 139. That is a hypothetical statement, but could have been possible if NASA paid more funds.

Not true, because there were many other items that would be needed for those flights that had contracts ended. 
Title: Re: External Tank Q&A
Post by: roma847 on 12/12/2014 04:01 pm
Nevertheless, it would have been nice. (http://www.raumfahrer.net/forum/smf/Smileys/yabb/cool.gif)

(http://scaleworld.forenworld.net/images/smilies/hallo.gif)
Title: Re: External Tank Q&A
Post by: ZachS09 on 12/12/2014 08:31 pm
What else would NASA need to keep the shuttles flying besides funds and all that government stuff?
Title: Re: External Tank Q&A
Post by: wolfpack on 12/12/2014 09:00 pm
What else would NASA need to keep the shuttles flying besides funds and all that government stuff?

Probably should ask that in the Shuttle Q&A thread, but the horse left the barn in 2008 really. That's the last time parts suppliers were ordered from. The logistics chain for STS was dead after that. It was flying on what was left on NASA's shelves.
Title: Re: External Tank Q&A
Post by: mtakala24 on 12/12/2014 09:14 pm
Also, all the toxic systems (APU, RCS) were dismantled/scrapped, and all thats left on the shuttles now are just cleaned-up visible parts.

There also the environmental issues; there were numerous systems and processes that only had waivers to be used until the end of the program.
Title: Re: External Tank Q&A
Post by: roma847 on 05/16/2020 04:43 pm
Is there anybody who has a source with the dimensions of the LH2/LO2 Cable Trays (width/height), or still better original drawings?

(https://forum.nasaspaceflight.com/index.php?action=dlattach;topic=20194.0;attach=193929;image)

Thanks.