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International Space Station (ISS) => ISS Section => Topic started by: Chris Bergin on 07/06/2011 09:50 pm

Title: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: Chris Bergin on 07/06/2011 09:50 pm
By Pete Harding:

http://www.nasaspaceflight.com/2011/07/sts-135-enabling-new-era-robotic-satellite-refuelling-space/

Great interview, great content, awesome article. Giving it a standalone on both 135 and ISS, given it relates to both.
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: Danderman on 07/06/2011 09:52 pm
Isn't ISS robotically refuelled all the time?
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: rdale on 07/06/2011 09:53 pm
No, the press conference today had some great imagery and plenty of hardware too. It's worth a watch.
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: Space Pete on 07/06/2011 10:53 pm
No, the press conference today had some great imagery and plenty of hardware too. It's worth a watch.

And here is that press conference:

http://www.youtube.com/watch?v=ejk5GL3nE5I
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: Robotbeat on 07/07/2011 04:37 am
Isn't ISS robotically refuelled all the time?

This is a demonstration for robotically refueling satellites which were not designed to be refueled... like a typical GSO bird.
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: Garrett on 07/07/2011 12:33 pm
Quote from the article:
Quote
This is because it is impossible to accurately simulate how robotics systems will behave in microgravity environments without first testing them in space.
Is this true? I find it hard to believe. Surely simulation software for space hardware must be sufficiently advanced for such purposes by now?
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: Chris Bergin on 07/07/2011 05:41 pm
This is getting a ton of attention. Even NASAGoddard (official) noted:

"Outstanding article on nasaspaceflight.com about the Goddard co-developed robotic refueling mission on STS-135."

That's the nicest thing NASA PAO's ever said about the site. Nice one Pete ;D
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: hop on 07/07/2011 07:47 pm
Surely simulation software for space hardware must be sufficiently advanced for such purposes by now?
No. Plenty of examples can be found in the history of ISS.
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: DarkenedOne on 07/07/2011 08:31 pm
Isn't ISS robotically refuelled all the time?

This is a demonstration for robotically refueling satellites which were not designed to be refueled... like a typical GSO bird.

Question is why do not just design the satellite to be refueled.  I could not imagine that doing so would add much cost to the satellite, but it would make any refueling operations.
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: rdale on 07/07/2011 08:34 pm
Question is why do not just design the satellite to be refueled.

Because you'd have to go up and bring them down (which we can't do) and then add the refueling design and then relaunch them. Not cheap ;)
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: DarkenedOne on 07/08/2011 03:49 pm
Question is why do not just design the satellite to be refueled.

Because you'd have to go up and bring them down (which we can't do) and then add the refueling design and then relaunch them. Not cheap ;)

I am talking about the new ones of course.
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: rdale on 07/08/2011 03:50 pm
This project isn't for the new ones, it's for the existing ones.
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: Robotbeat on 07/08/2011 05:40 pm
Not only that, but... Maybe modern satellite manufacturers don't want refueling capability? After all, that cuts down on how many satellites they can sell. It may be a while until after the capability is already proven for the feature to be in demand by customers.
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: rdale on 07/08/2011 05:42 pm
Manufacturers will make whatever the customer wants to pay for...
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: Robotbeat on 07/08/2011 05:48 pm
Manufacturers will make whatever the customer wants to pay for...
And the customers aren't going to want to pay for a capability which isn't proven, yet... especially if they'll only get any benefit from it in a decade or two.
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: rdale on 07/08/2011 06:25 pm
Exactly, which should make it clear why this invention could be a big deal...
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: DarkenedOne on 07/08/2011 07:54 pm
Manufacturers will make whatever the customer wants to pay for...
And the customers aren't going to want to pay for a capability which isn't proven, yet... especially if they'll only get any benefit from it in a decade or two.

It all depends on the cost of making it serviceable.  In any case many satellites launched today have design lifetimes of 10-15 years.  Thus any decision one makes must take into account the capabilities that could exist then.
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: hop on 07/08/2011 08:27 pm
It all depends on the cost of making it serviceable.  In any case many satellites launched today have design lifetimes of 10-15 years.  Thus any decision one makes must take into account the capabilities that could exist then.
People building multi-hundred million dollar payloads tend to be risk averse. Changing the design adds risk. It's not just a matter of whether your re-fueling widget will work, you also have to evaluate the risk your refueling widget will cause premature failure.

Making the payload serviceable will cost mass, schedule and money. Spacecraft projects tend to have tight margins in all these areas. It is difficult to justify expending this margin on some ill-defined capability that might become available in the future.
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: DarkenedOne on 07/08/2011 08:50 pm
People building multi-hundred million dollar payloads tend to be risk averse. Changing the design adds risk. It's not just a matter of whether your re-fueling widget will work, you also have to evaluate the risk your refueling widget will cause premature failure.

Making the payload serviceable will cost mass, schedule and money. Spacecraft projects tend to have tight margins in all these areas. It is difficult to justify expending this margin on some ill-defined capability that might become available in the future.

The greatest advantage of servicing is that it is risk reducing.  It allows for you to recover from a problem that otherwise would of doomed a satellite or mission. 

Like I said it is a engineering and management decision.
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: Patchouli on 07/15/2011 05:20 pm
Another issue with com sats is their avionics esp the communications payloads are often out of date by the time they need servicing.

But someone could make use of an older com sat if they can get a slot but cannot afford a new one.

But this may be of more benefit to LEO sats which must burn fuel or Geo com sats that use ion engines to stay out of plane.
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: Space Pete on 08/04/2011 03:28 pm
Here's a fantastic, technically juicy, graphic-heavy FISO presentation on RRM:

http://spirit.as.utexas.edu/~fiso/telecon/Reed_8-3-11/Reed_8-3-11.pptx (PPT, 9.9 MB).
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: Space Pete on 08/16/2011 09:40 pm
Robotic Refueling Module, Soon To Be Relocated to Permanent Space Station Position

NASA’s groundbreaking Robotic Refueling Mission (RRM) will reach a key milestone in September when the International Space Station (ISS) robots transfer the module to its permanent home on space station’s ExPRESS Logistics Carrier-4. Robotic operations for the technology demonstration are currently slated to begin soon afterwards.

A joint effort between NASA and the Canadian Space Agency, RRM is designed to demonstrate the technologies, tools, and techniques needed to robotically service satellites, especially those not built with servicing in mind.

The results of this two-year technology test bed are expected to the reduce risks associated with satellite servicing as well as lay the foundation and encourage future robotic servicing missions. Such future missions could include the repair and repositioning of orbiting satellites.

President Obama called the RRM demonstration “innovative” during a July 15 phone call to STS-135 astronauts onboard the ISS noting its potential future benefits to the commercial satellite industry. “It’s a good reminder of how NASA technology and research often times has huge spillover effects into the commercial sector, and makes it all that much more important in terms of peoples’ day to day lives.”

Launched to the ISS in July onboard the last shuttle mission, RRM marks the first use of the space station’s Dextre robot beyond robotic station maintenance for technology research and development. It is also the first on-orbit demonstration to test, prove and advance the technology needed to perform robotic servicing on spacecraft not designed for refueling and repair.

"Robotic refueling and satellite servicing could extend the lifetimes of satellites, offering significant savings in delayed replacement costs," said Frank Cepollina, Associate Director of the Satellite Servicing Capabilities Office (SSCO) at NASA’s Goddard Space Flight Center. "Such servicing has the potential to allow human and robotic explorers to reach distant destinations more efficiently and effectively."

The RRM module is about the size of a washing machine and weighs approximately 550 pounds, with dimensions of 33" by 43" by 45.” RRM includes 0.45 gallon (1.7 liters) of ethanol that will be used to demonstrate fluid transfer on orbit.

On July 12, space station astronauts Mike Fossum and Ron Garan removed the RRM module from the cargo bay of shuttle Atlantis and placed the module onto a temporary platform on the Dextre robot. In September, the Canadarm2 robot will permanently secure RRM on the ExPRESS Logistics Carrier-4 (ELC-4), an external platform also built at Goddard. The ISS will provide command, telemetry and power support for the module through ELC-4 during the experiment’s two-year window of operations.

After the transfer to ELC-4, mission operators will release the launch locks on the four RRM tools to be used at a later date by Dextre. This will be followed by a series of vision tasks, to develop machine vision algorithms against the harsh lighting on orbit verifying the RRM can see during future demonstrations.

The first set of refueling demonstration tasks are currently scheduled for January 2012. These activities will verify that on-orbit satellite repairs can be performed with today’s technology.

Satellite servicing with astronauts is not new for NASA. Skylab, NASA's first space station, was repaired in space in 1973. Solar Maximum and Syncon IV, with help from the shuttle, were successfully repaired in the 1980's. In the 1990's NASA serviced the Compton Gamma Ray Observatory, Intelsat 6 and executed a series of highly successful servicing missions to the Hubble Space Telescope.

"You know NASA has been doing space servicing for quite some time now," said Cepollina. "We will be demonstrating abilities that will allow for the servicing of existing satellites and could influence the build of future satellites to allow easy on-orbit access for refueling and repair."

More recently, human and robotic servicing capabilities have contributed to the assembly, upkeep and repair of the ISS. With RRM, NASA can begin the work of confirming the robotic satellite-servicing technologies needed for the development of future robotic servicing spacecraft.

Cepollina believes it is just a matter of time before such servicing could become routine. "If we are to venture further from Earth, the need for robotic servicing will increase," said Cepollina. "With the build of the space station we see the increase of collaboration between human and robotic abilities in space servicing."

RRM operations will be entirely remote controlled by flight controllers at Goddard, Johnson Space Center, Marshall Space Flight Center, and the Canadian Space Agency's control center in St. Hubert, Quebec. The station's two-armed robotic system, Canada’s Special Purpose Dexterous Manipulator, or “Dextre,” will manipulate the tools necessary for the demonstrations.

Included within the RRM module are four unique tools developed at Goddard: the Wire Cutter/Blanket Manipulation Tool, the Multifunction Tool, the Safety Cap Removal Tool, and the Nozzle Tool. Each tool will be stowed in its own storage bay until Dextre retrieves it for use. Each tool contains two integral cameras with built-in LEDs to give mission controllers the ability to see and control the tools.

Drawing upon 20 years of experience servicing the Hubble Space Telescope, NASA’s SSCO initiated the development of RRM in 2009. Atlantis, the same shuttle that carried tools and instruments for the final, astronaut-based Hubble Servicing Mission 4, launched RRM to space. The last shuttle mission carried the first step to robotic refueling and satellite servicing to orbit—a new era sprung from the old.


http://www.nasa.gov/topics/shuttle_station/features/rrm-issposition.html
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: Robotbeat on 08/17/2011 05:50 pm
Awesome!!! :)
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: AnalogMan on 08/18/2011 02:52 pm
Came upon this recent AIAA paper which also has a fair amount of detail on the RRM (in addition to the main subject of thermal design) which I thought may be of interest.

Thermal Design Considerations of the Robotic Refueling Mission (RRM)
International Conference on Environmental Systems (ICES); 17-21 Jul. 2011

"The Robotic Refueling Mission (RRM) is a flight demonstration of the tasks required to perform robotic refueling of orbiting spacecraft. RRM will be mounted to an ExPress Adapter Plate (ExPA) for launch and installed onto the International Space Station (ISS) Express Logistics Carrier 4 (ELC4). RRM operations will be conducted using the Special Purpose Dexterous Manipulator (SPDM) robotic arm on the ISS with the ORU/Tool Changeout Mechanism (OTCM) for grasping tools and completing the refueling demonstration tasks. This paper presents the thermal considerations and design of the RRM including the tools required for the tasks."

http://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/20110013452_2011013856.pdf (http://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/20110013452_2011013856.pdf)

I've also attached a copy for those who have difficulty accessing the NTRS site.
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: Robotbeat on 08/18/2011 05:14 pm
Came upon this recent AIAA paper which also has a fair amount of detail on the RRM (in addition to the main subject of thermal design) which I thought may be of interest.

Thermal Design Considerations of the Robotic Refueling Mission (RRM)
International Conference on Environmental Systems (ICES); 17-21 Jul. 2011

"The Robotic Refueling Mission (RRM) is a flight demonstration of the tasks required to perform robotic refueling of orbiting spacecraft. RRM will be mounted to an ExPress Adapter Plate (ExPA) for launch and installed onto the International Space Station (ISS) Express Logistics Carrier 4 (ELC4). RRM operations will be conducted using the Special Purpose Dexterous Manipulator (SPDM) robotic arm on the ISS with the ORU/Tool Changeout Mechanism (OTCM) for grasping tools and completing the refueling demonstration tasks. This paper presents the thermal considerations and design of the RRM including the tools required for the tasks."

http://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/20110013452_2011013856.pdf (http://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/20110013452_2011013856.pdf)

I've also attached a copy for those who have difficulty accessing the NTRS site.
Really interesting... I wonder how practical it'd be to demonstrate this on a spacecraft like Orion/MPCV? Or even Dragon or Cygnus?
Title: Re: ISS: Enabling a new era of robotic satellite refuelling in space
Post by: Space Pete on 12/22/2011 07:11 pm
RRM will be getting some use in a few days! :)

http://www.youtube.com/watch?v=86jPLIyS8uE