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SLS / Orion / Beyond-LEO HSF - Constellation => Orion and Exploration Vehicles => Topic started by: Chris Bergin on 01/10/2006 08:47 pm

Title: Methane dropped from CEV plans
Post by: Chris Bergin on 01/10/2006 08:47 pm
http://www.nasaspaceflight.com/content/?id=4191
Title: RE: Methane dropped from CEV plans
Post by: Jamie Young on 01/10/2006 09:08 pm
Is that good or bad?
Title: RE: Methane dropped from CEV plans
Post by: hyper_snyper on 01/10/2006 09:12 pm
Wow...this is sudden. 


Didn't they want methane-fueled engines in the first place for lunar ISRU or am I mistaken?
Title: RE: Methane dropped from CEV plans
Post by: Tap-Sa on 01/10/2006 09:15 pm
Hypergols have less Isp, meaning either empty LSAM/CEV shave off some mass or more mass is added to the mission.
Title: RE: Methane dropped from CEV plans
Post by: Tap-Sa on 01/10/2006 09:18 pm
Quote
hyper_snyper - 11/1/2006  12:12 AM

Wow...this is sudden.  


Didn't they want methane-fueled engines in the first place for lunar ISRU or am I mistaken?

That and Mars ISRU could have produced both fuel and oxidizer.
Title: RE: Methane dropped from CEV plans
Post by: Tap-Sa on 01/10/2006 09:20 pm
Quote
Chris Bergin - 10/1/2006  11:47 PM

Article to come.

We think they are going to Hypergols


Do you have information which hypergols, the classic NTO/MMH or something new?
Title: RE: Methane dropped from CEV plans
Post by: Chris Bergin on 01/10/2006 09:24 pm
Not sure yet - I thought LH2/LOX, but was informed hypergols due to the inability to store LH2 for that length of time involved.

What we do know is that Methane is wiped from the ESAS and gone from the plans.
Title: RE: Methane dropped from CEV plans
Post by: hyper_snyper on 01/10/2006 09:30 pm
What's the ETA on that article Chris?  I'm really curious as to why they made this decision.
Title: RE: Methane dropped from CEV plans
Post by: James Lowe1 on 01/10/2006 09:38 pm
Quote
hyper_snyper - 10/1/2006  4:30 PM

What's the ETA on that article Chris?  I'm really curious as to why they made this decision.

He's about 20 mins away (buzzed him on instant messenger. He's wanting to quote the ESAS Final Report to highlight the change.
Title: RE: Methane dropped from CEV plans
Post by: Chris Bergin on 01/10/2006 10:02 pm
Won't be long...getting quotes in on the reason. No confirmation of the change to hypos. It could still be LH2, but again the info is based on the cancellation of methane related operations.

I'll have this up when I've ensured the source going on quote is happy with his own comments (set practise).
Title: RE: Methane dropped from CEV plans
Post by: AndyMc on 01/10/2006 10:06 pm
With manned flights to Mars being so far off, I guess the development of the Methane engine can wait. If it proves that the Lunar south pole has large deposits of water ice, then the call will be for an LH2/O2 fuelled upperstage for the LSAM (or fully re-useable lander) which would be the obvious choice for lunar operations. Also this decision (if true) will probably mean that we see the CEV sooner rather than later.
Title: RE: Methane dropped from CEV plans
Post by: Dobbins on 01/10/2006 10:15 pm
A Methane engine is something that NASA should have started working on 10 years ago, but most of the budget has been eaten up by the ISS and STS programs. What little was left for this kind of work vanished in a series of over ambitious space planes that never flew.

Trying to develop a new technology while developing a new vehicle is a big gamble, it can lead to costly delays and budget overruns. If we had a Methane engine already developed then including it in the CEV wouldn't be nearly as big a hurdle as trying to develop one for inclusion.

Methane would have been nice to have, and not just for ISRU. It doesn't require the super low temps that LH2 needs and that is a big advantage for storage for long duration missions like a 6 month stay in Lunar orbit or attached to the ISS as a lifeboat. It doesn't have the toxicity problems of hyperbolics either, something that is a major hassle servicing the thrusters on the Shuttle and which is also a danger to the crew. The ASTP crew came close to getting poisoned by hyperbolic fumes leaking into the capsule at the end of that mission.

Title: RE: Methane dropped from CEV plans
Post by: Chris Bergin on 01/10/2006 10:29 pm
Might add to this yet...
http://www.nasaspaceflight.com/content/?id=4191

Sorry the servers went down for 5 minutes. No idea why, maybe just a reboot at the server people.
Title: RE: Methane dropped from CEV plans
Post by: Tony T. Harris on 01/10/2006 10:49 pm
I like this. Moon is the first stop, so anything else is too long-term.
Title: RE: Methane dropped from CEV plans
Post by: Flightstar on 01/10/2006 10:59 pm
You say in the process of being told, Chris? Sources at HQ now? :)
Title: RE: Methane dropped from CEV plans
Post by: nacnud on 01/10/2006 11:07 pm
:( seems like Mars is getting further and further away.

Then again the rovers have shown that there is water on Mars so LH2 LOX is possible ISRU.

Does anyone know a big problem with methane engines beyond the technology readness level. On the face of it methane seems so much easier to work with than toxic hypos, what am I missing?
Title: RE: Methane dropped from CEV plans
Post by: Chris Bergin on 01/10/2006 11:08 pm
I never ever discuss sources, but I can say it was multiple sources on this story. It's dangerous and rare to use one source - you need cross reference information with as many relevant sources as possible to have confidence in publishing.
Title: RE: Methane dropped from CEV plans
Post by: Flightstar on 01/10/2006 11:11 pm
Quote
nacnud - 10/1/2006  6:07 PM

:( seems like Mars is getting further and further away.

Then again the rovers have shown that there is water on Mars so LH2 LOX is possible ISRU.

Does anyone know a big problem with methane engines beyond the technology readness level. On the face of it methane seems so much easier to work with than toxic hypos, what am I missing?

Experience. Tried and tested options only it sounds like. Mars is pretty much being pushed down in focus it continues to appear.
Title: RE: Methane dropped from CEV plans
Post by: nacnud on 01/10/2006 11:16 pm
A & E Engineering (http://www.up-ship.com/AandE/lfr.htm) boasts that they went from sketch to hardware in four weeks for a 10 lbf sea level, 25 lbf vacuum methane GOX thruster, it seems a shame thats all.Sill I can understand the thinking, the CEV is needed ASAP.
Title: RE: Methane dropped from CEV plans
Post by: Andy L on 01/10/2006 11:17 pm
Money. Get to the Moon without messing about Mars when Mars might not even happen. If you can prove the Moon is a good idea and has worked the ideas ESAS hold, then Mars becomes easier to sell for the next step.
Title: RE: Methane dropped from CEV plans
Post by: Davros on 01/10/2006 11:30 pm
Is it money or is it time delays? If there was enough money would we still be going with methane?
Title: RE: Methane dropped from CEV plans
Post by: Bruce H on 01/10/2006 11:51 pm
A shame, but the reasons obviously are more important for the immediate goal. Like in the ESAS report, Mars was about 2 per cent of the document.
Title: RE: Methane dropped from CEV plans
Post by: Chris Bergin on 01/10/2006 11:52 pm
Right, time to move this into the CEV section seen as the article is on site.
Title: RE: Methane dropped from CEV plans
Post by: Martin FL on 01/11/2006 12:47 am
Whatever it takes to keep the Moon shot in line. If not we could lose it all.
Title: RE: Methane dropped from CEV plans
Post by: SignalToNoise on 01/11/2006 01:36 am
I think they are trying to focus effort (and money) on the moon.
Title: RE: Methane dropped from CEV plans
Post by: Chris Bergin on 01/11/2006 02:04 am
Welcome to the site. Liking the login name!

If that is indeed the case, then one could understand the reasoning behind protecting the Moon timelines and costs.
Title: RE: Methane dropped from CEV plans
Post by: Dobbins on 01/11/2006 02:20 am
One thing to keep in mind, the CEV is a modular system, it will still be possible to develop a Methane powered SM at some point in the future that can be placed behind the CM. This is one of the things I like about a modular system, you aren't locked into one design, a portion of it can be changed without having to redesign everything.

Title: RE: Methane dropped from CEV plans
Post by: David AF on 01/11/2006 02:53 am
That would be very useful, thus allowing for a changeout ahead of Mars missions with a methane utlized propulsion for when Mars comes around.
Title: RE: Methane dropped from CEV plans
Post by: Rob in KC on 01/11/2006 02:56 am
This is where we all tell Simonp he's a great guy, if he can get another link up on Slashdot!
Title: RE: Methane dropped from CEV plans
Post by: Dobbins on 01/11/2006 03:06 am
Any Slashdot member can submit a story to be included to the guys that run the site, but beware of the slashdot effect.

http://en.wikipedia.org/wiki/Slashdot_effect

The last story was linked on the weekend so the full fury of a weekday slashdot effect wasn't felt.

Title: RE: Methane dropped from CEV plans
Post by: BogoMIPS on 01/11/2006 03:15 am
Quote
Dobbins - 10/1/2006  9:20 PM

One thing to keep in mind, the CEV is a modular system, it will still be possible to develop a Methane powered SM at some point in the future that can be placed behind the CM. This is one of the things I like about a modular system, you aren't locked into one design, a portion of it can be changed without having to redesign everything.


Right on the head, Dobbins.  Since the LSAM descent module and SM are expendable pieces of the system, they can always revise the designs for Methane engines for later variants.  Even if they never go to a Methane-breather on these systems, they can continue developing those engines earth-bounf for when we get a lot closer to a Mars mission, and eventually use those engines on a few unmanned runs first.

I think it's smart to focus on getting back to the Moon right first, then worry about ISRU for Mars when we get closer to actually going there.
Title: RE: Methane dropped from CEV plans
Post by: James Lowe1 on 01/11/2006 03:22 am
This site has very strong servers. It is designed for a future of much higher volume.

The record on Saturday was 550 people on the forum at one point in time on the users online count, this part "There are XX other users online." With a lot of those signing up to the forum and downloading a 54mb video off another server we have, the FTP server. What is more interesting is the forum has a problem counting when it get busy. Everyone saw how many people came here, yet the Gimbal joint thread only had a couple of thousand views, we need to get that fixed.

But the server stats which do count right had the site at 93,000 page impressions for Saturday, a one day record. The site had 2 seconds of downtime in the 24 hour period.

Bring them here, we'll cope. Spread the word by all means. The site is not even a year old and the best form of being a member of the site is to spread a positive word to other people.
Title: RE: Methane dropped from CEV plans
Post by: MATTBLAK on 01/11/2006 03:47 am
Dropping Methane, especially for a CEV stored in Lunar orbit for 6-month missions, is a BIG mistake. Hypergolics aren't efficient enough and in Lunar orbit, let alone Mars orbit, LH2 can boiloff. This is a problem Methane (CH4) barely has. And deleting the methane requirement for the LSAM Ascent Stage means this vehicle wont be able to be upgraded for Mars ISRU use. :(
Title: RE: Methane dropped from CEV plans
Post by: MATTBLAK on 01/11/2006 03:51 am
'Manana, manana' is a mistake: they should be aiming for the future ISRU from the beginning, otherwise all they'll get for the first Mars mission will be a 20-day stay 'flags & footprints' landing. On the other hand, I strongly suspect that'll happen anyway. Could this be part of the Shuttle/ISS budget crunch: taking away advanced engineering studies and related science"?
Title: RE: Methane dropped from CEV plans
Post by: Dobbins on 01/11/2006 04:11 am
So what would you cut to pay for the Methane engines?

Title: RE: Methane dropped from CEV plans
Post by: ADC9 on 01/11/2006 05:06 am
I think you asked that question for the purpose of proving a point, one that I agree with. There's nothing we can cut anymore - no luxury hampers in the NASA offices this year.
Title: RE: Methane dropped from CEV plans
Post by: To The Stars on 01/11/2006 05:16 am
At first I was upset that we now appear to be cutting into the CEV program, but after thinking about it, is Methane really all that great for the Moon! Moon shot, go with what you know. This needs to be right, in the style of STS-121 right, then we can say we've done that and shown the system works. Then spend some cash, change it out with LOX/methane propulsion, go to Mars.

If you look at it from an engineer point of view, this is less risky.
Title: RE: Methane dropped from CEV plans
Post by: CuddlyRocket on 01/11/2006 05:24 am
We must remember that the CEV has more purposes than lunar missions. It is also the means of LEO access, in particular to the ISS, both in crew rotation and cargo supply.

Congress is unhappy at the current two-year gap between the end of STS and the bringing into service of the CEV.  There is also a funding gap in the later years of the STS. Both these would probably be mitigated by not having to develop an entirely new engine, but to go with something known. The inferior performance of hypergolics is unlikely to be significant for LEO missions as the CEV's SM is over-specified for that purpose (it was sized on the basis of lunar mission requirements).

As Dobbins says, the CEV (and the LSAM) is modular. Once it's up and running, time can be taken to develop Methane engines, which I agree would be desirable for long-stay lunar missions (hypergolics having lower Isp and Hydrogen being bulkier and far more difficult to store aboard for long periods). We are a long way from lunar missions, let alone long-duration ones, and even further from Mars missions.
Title: RE: Methane dropped from CEV plans
Post by: NASA_LaRC_SP on 01/11/2006 06:02 am
It will be LOX/LH2. Hypergolic = large costs in infrasture, storage, safety and this program is really getting to a critical mass point with the funding. Some of the guys believe we might even see Griffin resign, based on nothing more than his visable frustration with anything not to do with the transfer from STS to CEV.

Never met him, so I'm not sure if he's stronger than he appears, but your all going to want O'Keefe back if the pressure gets too much. He's starting to give the air of a mad king at times. O'Keefe, I did like him. Stable and honest as they come. Griffin has a great idea of where he wants to go, but has found there's no money to do that. Now the panic button has been pressed and there's a sword lashing in all directions. Even the subject right here has not been spared from this sword. I do believe Mars is to be fully taken away from focus for the next 10 years, then re-evaluate.

I'm reading this back and I hate to sound critical of Griffin. He's a clever, nice man from all accounts. I believe I'm trying to say that most men would buckle under this, I would! It's just that he actually sounds like he's buckling, he's showing this and it's being noticed and realized by too many of the people I work with and trust.  That's what worries me.

Solutions are needed, not shouting like a principle at the people you need to help make it happen.
Clarity, not a change of mind from the very ESAS you are supposed to be follow, at a time where money has been lost because of the change of mind.

As I said to my wife before I came here, I really think we're heading for a train wreck unless someone fixes the track, and fast.
Title: RE: Methane dropped from CEV plans
Post by: lmike on 01/11/2006 08:02 am
Interesting insights.  Thanks.  But doesn't it seem like the right thing to do though at this point in time?  I mean he has to make decisions right here and right now, and also being besieged by the astronomers, the ISS life science aficionados, the space plane advocates, the Senator Hutchinson, the 'effing STS/ISS and its international obligations, the State department, and et cetera. et cetera...  Can't afford developing methane fueled engines on the timeline and on budget, so we drop 'em.  So, I tell you that now.  Makes sense, it seems.  No?  I kinda like that, the fellow thinks fast and makes decisions on the go.  Maybe I'm just unskilled in this.  You are right he's nowhere near O'Keefe who'd require an all stuff meeting and the wise council for a year to make a decision like that.  Mike just says "no" right into your face.  As and engineer I'd prefer that.  

p.s. And I do hope he doesn't resign due to all the stress, we need you to be strong Mike.. Seriously.
Title: RE: Methane dropped from CEV plans
Post by: JonClarke on 01/11/2006 08:12 am
Since the Mars mission plans (such as they are, which isn't much) don't mention ISRU, maybe the PTB consider that dropping methane from the options isn't going matter much anyway.

Jon
Title: RE: Methane dropped from CEV plans
Post by: lmike on 01/11/2006 09:38 am
True.  Oh, well... The Moon recommendations do mention some (lunar) ISRU items.  Section 13, para 13-4, table 10-1.  Items 40 through 46.  Oxygen and Hydrogen production seem to be the primary goals.  Life support as well as propellants.  These still are goals, aren't they?  (not dropped?)
Title: RE: Methane dropped from CEV plans
Post by: stargazer777 on 01/11/2006 09:38 am
Griffin is doing the only thing he can to keep this program alive and moving.  This CEV propellant issue is just the first of many hard and fast decisions he will have to make.  He is going to be a very unpopular fellow with many NASA constituencies before this is over.  He is like an ER doctor with a dying patient -- he is going to have to take risks and be ruthless and laser like in his focus on saving this patient and the program.  That is where O'Keefe was a catastrophe as NASA Administrator.  Griffin's architecture for this program is inspired.  Not because it  is sleek and futuristic, it certainly is not, but because it come from a fundamental understand that the key is to get something up and flying ASAP and to get to the Moon as soon as possible after that.  As much as anything, this country has a massive lack of self confidence in the manned space program.  The only cure is (pardon the baseball metaphore) getting men on base.  You don't have to hit home runs to score, but you can't score without men on base.  He also knows that his funding problem in shifting NASA from the ISS/Shuttle focus to the exploration plan is closely shadowed by a huge timing problem.  The CEV needs to be done by the end of the Bush Administration and the Lunar lander and HLV need to have made dramatic progress toward becoming a reality.  That is perhaps the only thing that will prevent a future president, regardless of their political party, from canceling  or radically scaling back the whole thing.  Zubrin believes, and I must say I find him persuasive, that if we cut our losses on the shuttle and ISS and went full funding on the exploration program -- build the HLV and the other necessary equipment -- we could be ready to go by 2009.  I think that is the only way to win this thing.
Title: RE: Methane dropped from CEV plans
Post by: possum on 01/11/2006 12:02 pm
Quote
stargazer777 - 11/1/2006  4:38 AM
The CEV needs to be done by the end of the Bush Administration and the Lunar lander and HLV need to have made dramatic progress toward becoming a reality.  That is perhaps the only thing that will prevent a future president, regardless of their political party, from canceling  or radically scaling back the whole thing.  Zubrin believes, and I must say I find him persuasive, that if we cut our losses on the shuttle and ISS and went full funding on the exploration program -- build the HLV and the other necessary equipment -- we could be ready to go by 2009.  I think that is the only way to win this thing.

There is no way that a manned CEV flight could occur before 2011, which is doubtful in itself.  The infrastructure modifications at KSC alone will take 5 years or more, and this can't even begin until the launch vehicle has reached PDR.  There is no money to accelerate this effort.  All the money in the world could not fly a manned CEV by 2009.  Even if the hardware and infrastructure were done tomorrow, the software would take forever.  My early prediction is the software is going to be the long pole in this tent.  

As for methane/LH2/hypergols for propellant, it will be hypegols.  It ALWAYS is hypergols.  Every program ever conceived starts out with grandiose ideas about getting rid of hypergols, but in the end, we always end up with hypergols.  It's what we have, it's what we know, and no amount of safety issues, or ISP issues, or ISRU issues is going to spare us the nightmare of another 3 decades of ground processing with hypergols.  Bet your paycheck on it, it will be hypergols.  There is no other operationally proven thruster, not CH4, not LH2, nothing but hypergols.  It's long-term storage properties will outweigh other considerations in the end.  ISRU production of propellants will take decades to develop and will cost tens of billions of dollars.  It will be cheaper to launch fleets of fuel depots at $10,000 per pound than to develop and deploy such technology.

I don't mean to sound cynical, but I can't help it.  I've seen too many grandiose plans never make it off the PowerPoint charts.  As for Exploration, it is here to stay regardless of who is President or in control of Congress.  The Shuttle must go away, everyone knows that.  And the only thing we can do to replace it is what we are currently pursuing.  The only other option is to do nothing and give up on manned space flight, that is not going to happen either.  So, I strongly believe that we will do what is in the ESAS report, but as all NASA programs turn out, to a much lesser degree.  But we will go back to the moon, we will have a lunar base on a much smaller scale (think early Space Station Freedom concepts vs. what we have today), and we will plant flags and footprints on Mars (but will not build a base there).  By this time it will be 2040 and private enterprise will have started to commercialize human access to space for real.  And then the real exploitation of the Moon and Mars will begin.
Title: RE: Methane dropped from CEV plans
Post by: CuddlyRocket on 01/11/2006 01:12 pm
Quote
rmathews3 - 11/1/2006  1:02 PM
There is no other operationally proven thruster, not CH4, not LH2, nothing but hypergols.
The LOX/Methane engine on the CEV was to be used for EOI from lunar orbit, it has a seperate RCS system.  For replacing this engine, how about LOX/Kerosene, as used on the Soyuz? Or perhaps LOX/Alcohol? Are there any existing US engines of the right size, or perhaps a design could be licensed from the Russians (not unknown) or someone else?
Title: RE: Methane dropped from CEV plans
Post by: Dobbins on 01/11/2006 02:10 pm
The dropping of the Methane and the related story of not enough funds for Astronomy are part of a fundamental problem that NASA has had for some time, the agency is underfunded. NASA's funding peaked at almost 6 Billion dollars in FY 1966, almost 35 Billion dollars adjusted for inflation. Even that level of funding wouldn't allow NASA to do the kinds of things it did 40 years ago. In 1966 they didn't have two horribly expensive legacy programs to run while developing the Apollo program. Gemini was dirt cheap compared to the ISS and the STS programs. NASA also didn't have to face the morass of federal regulations that drive up their costs along with the costs of the vendors they buy from. One example is KSC itself, present day environmental laws would made the construction of launch complex 39, the crawlerway, and the VAB far more expensive than they were back in the 1960s if they didn't stop it altogether.

Another basic problem is the big project mentality. Things like the ISS or the VentureStar projects get most of NASA's attention instead of smaller projects. Dan Goldin recognized this but his cheaper, faster, better concept was the wrong answer to the problem, it just led to little one shot programs. NASA needs to look to it's past as the NACA for a development concept. The NACA airfoils are a prime example, an aircraft designer could select the performance traits he needed and simply select an airfoil design "off the shelf". Instead of sinking large amounts of money into a big project with lots of gadgets like the VentureStar NASA should have developing things like non-hypergolic thrusters and new design engines that could be used "off the shelf" on any future spaceship.

Decades of big project thinking resulted in one project after another getting canceled when the budget got tight, now we are facing the result. A Shuttle that is far past it's design lifetime (10 years) and having to start yet another big underfunded project to replace it. We don't have much choice here, we can't afford to keep flying the Shuttles forever. What we have to do is use as much existing technology as possible, and that means a replacement that is full of "old fashioned" technology instead of newer items that aren't on the shelf ready to use because of past mistakes.

The new design is modular, one of it's strongest points. That means it's going to be far easier to update it as new technology becomes available than it was to update the shuttle. The key point is making sure that new technology is developed instead of setting off on some new grand project after the ESAS becomes operational. We need revolutionary parts that can be fitted into ESAS modules in an evolutionary way instead of trying to develop some grand new revolutionary projects. We also need the funds to pay for those new systems that can be part of upgraded modules. In 1966 NASA not only got a bigger budget than it gets now, it got a far larger percentage of the federal budget, close to 5% of federal spending went to NASA. There is no way in Hell that NASA is going to get that large a percentage of the money Washington spends in the foreseeable future, but I do think it will be possible to get more funding if we are realistic about it. In the short term something like 1%, a penny out of every dollar is a realistic goal. By short term I mean within the next few years, not the FY 2007 budget. Achieving that goal will require a lot of grassroots effort by space advocates inside the USA.

Title: RE: Methane dropped from CEV plans
Post by: Justin Space on 01/11/2006 03:19 pm
Thing is the Shuttles can't be retired until the ISS is has the elements it has commitments to. So why doesn't Griffin go to Congress and say "Money now or your space program's going to implode"?
Title: RE: Methane dropped from CEV plans
Post by: Martin FL on 01/11/2006 03:44 pm
Quote
Justin Space - 11/1/2006  10:19 AM

Thing is the Shuttles can't be retired until the ISS is has the elements it has commitments to. So why doesn't Griffin go to Congress and say "Money now or your space program's going to implode"?

There's no money. NASA is pretty fortunate to have gotten what it has over the next year and projections.

They key for me would be to find a way out of international commitments on tthe ISS, but I assume they've already tried that.
Title: RE: Methane dropped from CEV plans
Post by: rsp1202 on 01/11/2006 04:32 pm
There were plans afoot during the Goldin and O'Keefe tenures that specified developing this wide technology base first and then seeing where they could take us outbound. It didn't get very far along before being pushed aside by the current plan, which is back to mission-first/technology-after. Money changes everything.

This budget vs. plan struggle is space exploration by lowest common denominator. Griffin is caught between "a rocket a hard place," and facing another administration and congress with too few real space advocates. In my worst imaginings I see the situation being compromised into a CEV stuck in LEO, with little of the shuttle's capabilities, with the only remaining fight being over whether an orbital tug and/or advanced launcher gets funded in less than two decades.
Title: RE: Methane dropped from CEV plans
Post by: Chris Bergin on 01/11/2006 04:45 pm
"Caught between a rocket a hard place" - note to self, future headline must :)
Title: RE: Methane dropped from CEV plans
Post by: HarryM on 01/11/2006 04:46 pm
I also imagine it will be hypergols. I hope it is hypergols (or some other storable propellant) not LOX/H2, in the latter case any hope of extended (weeks-long) lunar missions will be gone. It will be Apollo minus the Steroids and a dead-end in terms of long-term exploration. And once something is built and functional it becomes very hard to go back and get money to change it, even for the better, in terms of changing it to LOX/Methane or whatever. Like the 5 segment SRBs or a Liquid Flyback Booster option for STS. "It works now, right? Why do we need to spend more money on it? What did ya'll do wrong? You guys at NASA can't get anything right in the first place..."
Title: RE: Methane dropped from CEV plans
Post by: simonbp on 01/11/2006 05:09 pm
Considering all the mass studies for ESAS were based around a CH4/LOX SM, wouldn't hypergolics mean a larger SM and lander, meaning larger upper stages for both the CLV and HLLV?

Simon ;)
Title: RE: Methane dropped from CEV plans
Post by: Dobbins on 01/11/2006 05:49 pm
In the short term the SM won't be any problem with hypergolics, getting to and from LEO isn't going to need the capabilities that a lunar mission will require. The mass problem won't rear it's head until we get to the lunar missions.

Title: RE: Methane dropped from CEV plans
Post by: NASA_LaRC_SP on 01/11/2006 05:56 pm
LOX/Methane is changeing to LOX/LH2. Heard this from four people involved with the current design stages just today.
Title: RE: Methane dropped from CEV plans
Post by: hyper_snyper on 01/11/2006 06:04 pm
Is there any word on how this will affect the schedule or anything else?  
Title: RE: Methane dropped from CEV plans
Post by: HarryM on 01/11/2006 06:19 pm
Oh, well. Maybe an RL-60?

http://www.pratt-whitney.com/prod_space_rl60.asp
Title: RE: Methane dropped from CEV plans
Post by: NASA_LaRC_SP on 01/11/2006 06:34 pm
Quote
hyper_snyper - 11/1/2006  1:04 PM

Is there any word on how this will affect the schedule or anything else?  

There really isn't anything past the ESAS report's graph of a schedule. The downselect may help bring in clarification, but understand I'd love to be positive, I just can't as there's more information on the timeline and systems on websites like this than there is with the actual people that are sat on their hands waiting for someone to tell them to go build systems.
Title: RE: Methane dropped from CEV plans
Post by: Dobbins on 01/11/2006 06:44 pm
Quote
NASA_Langley_spammer - 11/1/2006  1:56 PM

LOX/Methane is changeing to LOX/LH2. Heard this from four people involved with the current design stages just today.

Good. I'd rather deal with the storage problems of LH2 than with the toxicity problems of hypergolics. Even if we had stuck with Methane we would still have to deal with LOX storage just like we will with a LH2/LOX engine, so that means one less problem to deal with if it becomes possible to go back to Methane in a future design.

Title: RE: Methane dropped from CEV plans
Post by: Tap-Sa on 01/11/2006 07:03 pm
Quote
HarryM - 11/1/2006  9:19 PM

Oh, well. Maybe an RL-60?


No need for thrust that high. If it's really going to be LH2 then it may be that SM and both the LSAM descent and ascent stages will utilize the same ~15000lbf RL-10 derivative.

I sure hope it's LH2, then lunar ISRU is back on map and actually even better than before since O/F ratio will be higher than methane would have. (Thinking LOX extraction from regolith here)
Title: RE: Methane dropped from CEV plans
Post by: HarryM on 01/11/2006 07:40 pm
My concern would be the CEV in lunar orbit boiling off it's LH2, then you'd have to haul it up from lunar surface in a long-stay ISRU scenario.
Title: RE: Methane dropped from CEV plans
Post by: josh_simonson on 01/11/2006 08:19 pm
Griffin has very recently stated that he'd like to do the lions share of the work to enable an orbital fuel depot, mainly zero-g fuel transfer and reliquification.  Perhaps he feels that dropping the methane for LH2 and picking up reliquification technology instead would have similar risk, but better short term payout in terms of infrastructure.  Of course I'm being optimistic here.

On the other hand, one of the big points for the new methane engine was that it was to be pressure fed.  Fewer moving parts than an engine with a turbopump, hence more reliable.  Most of the available LO2/LH2 engines are turbopump engines, so that may indicate they'd go with pressure-fed hypergolics for maximum reliability.
Title: RE: Methane dropped from CEV plans
Post by: CuddlyRocket on 01/11/2006 08:41 pm
The SM for a Lunar CEV need not be the same SM as that for an LEO CEV.  The latter can be a lot less capable, as it doesn't have to do the heavy work of EOI from lunar orbit.  If money and time is really tight, they should create an SM for LEO CEV's that can carry out that mission. They can develop the Lunar-mission SM, LOX/Methane engines and all, at a later date.

Granted, this means a greater cost inthe long run (although there would be some commonality between the two types of SM, and presumably a smaller LEO SM would make those missions - the greater number - cheaper), but the limiting factors here are time and the next five year's annual budgets.
Title: RE: Methane dropped from CEV plans
Post by: HarryM on 01/11/2006 08:53 pm
The RCS system in the original spec was also supposed to use LO2/LCH4 to have commonality with main propulsion (IIRC), so wonder what will happen with that. It was the hypergolic RCS system, after all, that caused the minor problems in Apollo/CSM with leakage into the command module in ASTP.
Title: RE: Methane dropped from CEV plans
Post by: Chris Bergin on 01/11/2006 10:19 pm
Source info: Stennis apparently had a hand in the decision to move away from methane. One source, hence not viable as an addition to the current report (as with most one-source info). We have to stick with an "unknown" on the alternative to methane (either LOX/LH2 or Hypergols) as I'd prefer several in-the-know sources to confirm.

That's not dismissing information posted here, that's just due diligence as a journalist.
Title: RE: Methane dropped from CEV plans
Post by: Super George on 01/11/2006 10:36 pm
NASA confirms your methane removal:

http://forum.nasaspaceflight.com/forums/thread-view.asp?tid=1242&posts=8#M15864
Title: RE: Methane dropped from CEV plans
Post by: Bruce H on 01/12/2006 12:44 am
Quote
Chris Bergin - 11/1/2006  5:19 PM

Source info: Stennis apparently had a hand in the decision to move away from methane. One source, hence not viable as an addition to the current report (as with most one-source info). We have to stick with an "unknown" on the alternative to methane (either LOX/LH2 or Hypergols) as I'd prefer several in-the-know sources to confirm.

That's not dismissing information posted here, that's just due diligence as a journalist.

Performance issue with a methane/LOX engine, possibily?
Title: RE: Methane dropped from CEV plans
Post by: Flightstar on 01/12/2006 01:19 am
The downselect and wining contractor's timeline is now very important. It'll be Lockheed Martin, by the way.
Title: RE: Methane dropped from CEV plans
Post by: rsp1202 on 01/12/2006 02:20 am
With Northrop Grumman grabbing the LSAM?

Re: Lockheed. Over the last decade or more they've continued to struggle with a number of reoccurring quality control issues in their space division programs. If they do grab this contract, it will give them a chance to acquit themselves admirably for manned spaceflight.
Title: RE: Methane dropped from CEV plans
Post by: Flightstar on 01/12/2006 02:38 am
That is correct.
Title: RE: Methane dropped from CEV plans
Post by: Shuttle Man on 01/12/2006 02:45 am
Quote
Flightstar - 11/1/2006  8:19 PM

It'll be Lockheed Martin, by the way.

They sure seem to be acting like they've got it.
Title: RE: Methane dropped from CEV plans
Post by: Tony T. Harris on 01/12/2006 03:03 am
It would appear they are trying to avoid the multiple companies working on sections of the launch system. That was a problem with the Saturn Vs. You never got to see all of the rocket, it was gang land rules for a multi-stage Moon rocket.
Title: RE: Methane dropped from CEV plans
Post by: Avron on 01/12/2006 04:08 am
Quote
Flightstar - 11/1/2006  9:19 PM

The downselect and wining contractor's timeline is now very important. It'll be Lockheed Martin, by the way.


How good is that info?
Title: RE: Methane dropped from CEV plans
Post by: Jason Sole on 01/12/2006 04:25 am
Quote
Avron - 11/1/2006  11:08 PM

Quote
Flightstar - 11/1/2006  9:19 PM

The downselect and wining contractor's timeline is now very important. It'll be Lockheed Martin, by the way.

How good is that info?

I'll field this. Answer: Better than what we could find out. :)
Title: RE: Methane dropped from CEV plans
Post by: rcaron on 01/12/2006 05:24 am
Hey guys, joined the community when NASAWatch mentioned the alternative CEV thruster/solar panel design.  I'm an Aerospace Engineering student, and I've read through chapter 5 in the ESAS report.

Dropping methane is a huge mistake.  Going back to the Moon is supposed to give us the confidence in our manned operations and provide a technology infrastructure for Mars flights.  Without the methane engines pretty much all we have left is the HLLV (otherwise known as CaLV) and the CLV.

Not to mention that putting LH2 on the ascent stage of LSAM will really suck.  The tank volume will go through the roof, increasing ascent stage mass and in turn limiting the useful payload the descent stage can bring to the surface.

Hypergols would solve that problem, but then there is no expandability for ISRU systems.  We still could have used LOX on the Moon, which would have been a big deal since its the largest mass fraction of the ascent stage wet mass.

There are comments that since the SM is disposable that we can implement methane later.  I'd have to disagree.  Switching propellant types requires new tanking, new engines, everything.  Its a whole new spacecraft, just with the same outer mold line.  With the costs and timeline associated with LCH4 engine development, if it isn't done now it won't get done until we're considering Mars flights in 2025.

Dr. Griffin has some extremely difficult decisions ahead of him, and I'm first to say that now that NASA has direction its probably one of the worst times to work for the agency as everything is being turned inside out.  But, looking at the unpressurized CEV variant for ISS operations, we're not too far off from being able to launch ISS modules of Destiny's mass.  I say its time to close the book on the Shuttle and let the funds divert to where they need to be.  We're only going to get 2 Shuttle flights this year if we're lucky, a dozen at most by the 2010 date.
Title: RE: Methane dropped from CEV plans
Post by: nacnud on 01/12/2006 09:27 am

Quote
Looking at the unpressurized CEV variant for ISS operations, we're not too far off from being able to launch ISS modules of Destiny's mass.

From the RFP summary: The Cargo Delivery Vehicle (CDV) Option is removed from the final RFP. Link (http://forum.nasaspaceflight.com/forums/thread-view.asp?tid=1242&posts=16#M15912) :(

Title: RE: Methane dropped from CEV plans
Post by: CuddlyRocket on 01/12/2006 12:08 pm
Quote
rcaron - 12/1/2006  6:24 AM

Dropping methane is a huge mistake.
Quoting spacester from space.com: "They dropped the requirement for that particular fuel but they are not excluding it from the list of possiblities. The contractors can still propose methane engines from what I can tell."

Quoting myself :): "Perhaps the contractors ... approached NASA and said: Look, we can perform the missions much more cheaply, or get the thing built much quicker, if you let us use something other than LOX/Methane? Given that Mars is decades away, that might be difficult to resist in this climate of limited budgets and development time."
Title: RE: Methane dropped from CEV plans
Post by: FransonUK on 01/12/2006 12:14 pm
Quote
CuddlyRocket - 12/1/2006  7:08 AM

Quoting myself :): "Perhaps the contractors ... approached NASA and said: Look, we can perform the missions much more cheaply, or get the thing built much quicker, if you let us use something other than LOX/Methane? Given that Mars is decades away, that might be difficult to resist in this climate of limited budgets and development time."

I like your quote, that you quoted ;)
Title: RE: Methane dropped from CEV plans
Post by: rcaron on 01/12/2006 01:29 pm
I'm going to have to read the RFP in more detail; I was hoping I could finish the ESAS report first.

Concerning the lack of CDV, that's too bad.  Those CMGs wear out must faster than originally planned, and post-Shuttle the only way to get new ones up there would be with the CDV.

However, the CDV cancellation does not impact the potential for launching ISS modules on the CLV.  These modules are already designed to withstand the loads of a Shuttle launch, and a launch from the pogo-stick will have similar loads since they too have depressed launch profiles (as evidenced by the end of ESAS Ch5).  

In fact, the SM would not be able to carry the CDV and a module; the removal of the CDV is what makes this even remotely possible.  The structural interface between the SM and said module will be minimal, literally just having some Al-Ti alloy load bearing members, release bolts, and a small amount of empty volume for the avoinics suite that would otherwise reside in the CEV.
Title: RE: Methane dropped from CEV plans
Post by: Chris Bergin on 01/12/2006 01:35 pm
Welcome to the site RCaron.

I agree on the CDV - it's not important in the context of getting the Moon element of the VSE/ESAS on line and running,
Title: RE: Methane dropped from CEV plans
Post by: rcaron on 01/12/2006 01:38 pm
Your quotes only demonstrate that without the LCH4 requirement that these engines will not be developed.  Of course it will be cheaper to use LH2 or hypergolics.  One can't "soften the blow" by saying NASA isn't prohibiting LCH4 development.  It won't get done unless it is a requirement.

Imagine us 2030, finally ready to switch from a gray vista to a red one.  We can either :

a) have decades of flight experience with ISS and lunar derived LCH4 engines or
b) have 0 flight experience and have to undergo a seperate development and extensive flight certification program.  We would have to build up the necessary confidence to put these "high risk" engines in the critical path of a Mars flight return trip.

Let there me no mistake, ISRU is required if a Mars mission is going to be feasible, and the best ISRU option is LCH4/LOX.
Title: RE: Methane dropped from CEV plans
Post by: Dobbins on 01/12/2006 02:25 pm
Let's not put the cart before the horse here.

We need a LEO vehicle ASAP. The CEV is going to be flying LEO missions for years before it even goes to the Moon, let alone to Mars. The ISS currently generates O2 by breaking down waste water and it vents H2 overboard as a waste product, so there's a source of free Hydrogen to be had for the ISS missions that will be flown until at least 2015, and likely longer.

The CEV is modular, that means a different SM can be placed behind the CM. It was done with Gemini when the original battery powered SM was replaced with a fuel cell powered SM. It was done with the Soyuz which has had several SM designs over the years. There's no reason it can't be done with a CEV SM if it needs to be changed.

Also right now we are talking about the CEV not a Mars lander. I have never seen much point from the ISRU point of having a SM with a Methane engine. It makes sense for a lander, but hauling Methane up to the orbiting CEV which isn't even the element that would provide the TEI? can't see any point in doing that.

Title: RE: Methane dropped from CEV plans
Post by: simonbp on 01/12/2006 02:59 pm
Quote
Dobbins - 12/1/2006  9:25 AM

.... The ISS currently generates O2 by breaking down waste water and it vents H2 overboard as a waste product, so there's a source of free Hydrogen to be had for the ISS missions that will be flown until at least 2015, and likely longer.
...

Would that mean having to run an H2 line all the way from elektron to the US end?

(BTW, LockMart Missiles & Space Huntsville is across the street from UAH, so if I see fireworks at downselect time, I'll post (and then call the fire department!))

Simon ;)
Title: RE: Methane dropped from CEV plans
Post by: Dobbins on 01/12/2006 03:25 pm
Quote
simonbp - 12/1/2006  10:59 AM

Would that mean having to run an H2 line all the way from elektron to the US end?


It would have to be looked at to see if it was worth the effort, as compared to finding a means of storing H2 for the duration of a mission. The H2 is there, the question would be "is it worth the effort of using it?" in this or a future design.

Title: RE: Methane dropped from CEV plans
Post by: rcaron on 01/12/2006 05:07 pm
Having the SM use LCH4 provides us the flight experience necessary to truly depend on these engines for the LSAM ascent stage and later Mars flights.  If there is no commonality between SM and LSAM ascent then we won't get  that experience.  According to the report the LSAM descent was also going to be LCH4 based, but there was no substantial advantage to the increased commonality.  It made more sense to switch the descent to LH2, which increased payload to surface.  They then decided to give the most intensive burn, LOI, to LSAM descent to further optimize surface mass.

I don't think that we'll be using vented H2 as a propellant anytime soon.  Its gaseous and in relatively small quantities compared to what is used in  the SM.  It would require an active pump system and cryogenic cooling to liquifey it before storing it in the SM.  It should be noted that while long duration LH2 storage is problematic the SM tanks do a pretty good job at keeping the heat out.  Besides, once the CEV is at ISS the only remaining burn is for reentry, and since CEV serves as a lifeboat that capability should always be guaranteed.  

So the CEV really has no use for that LH2 unless it was going somewhere else (say the Moon).  But, in that case, the ISS' inclination is very poor for deep space missions so it'd take a lot more dV to get the whole thing done vs a 28.5deg inclination.  If ISS was in a different orbit I'd agree with you; might as well use it.  Things being the way they are I'd say that ISS should have an electric propulsion system sent up and use the GH2 as the primary propellant.  Start building that orbit back up to 400km instead of the 350km its been at for so long.  Or perhaps actually (ever so slowly) put it into a descent inclination.

No doubt going from battery to fuel cell was a big deal in Gemini, but the Gemini SM didn't have a propulsion capability beyond its RCS.  All the big orbital changes were done with a docked Agena.  Changing from LCH4 to a hypergolic would be a massive overhaul.  New engines, new thrusters, new tanks, new feedline & thruster heating requirements, different corrosive/dedgredation properties.  These differences are outlined in ESAS' propellant choice analysis in Ch4 & 5.  In short, changing out the propellant types would be a massive overhaul of the SM.

I agree that the CEV will not have the opportunity to use ISRU, even on a Mars flight.  The idea is to perfect the technology before hand so we can trust it when we start using it for ISRU.  Also LCH4 long term storability is better than LH2.  Not hypergolic good of course, but its doable.
Title: RE: Methane dropped from CEV plans
Post by: Polecat on 01/12/2006 05:40 pm
Quote
rcaron - 12/1/2006  12:07 PM

Changing from LCH4 to a hypergolic would be a massive overhaul.  New engines, new thrusters, new tanks, new feedline & thruster heating requirements, different corrosive/dedgredation properties.  These differences are outlined in ESAS' propellant choice analysis in Ch4 & 5.  In short, changing out the propellant types would be a massive overhaul of the SM.


Which is one of the reasons that methane was ommited from the ESAS relating to the Moon mission section, it appears. Saving costs and keeping timelines in order appears to be at the top of Griffin's menu right now.
Title: RE: Methane dropped from CEV plans
Post by: Firestarter on 01/12/2006 11:36 pm
Mars is not even worth talking about right now. 2030 is 24 years away.
Title: RE: Methane dropped from CEV plans
Post by: Bruce H on 01/13/2006 01:51 am
Although the point is we do. We know we're going to the Moon, so the Moon is requirement filled on available cash. If we go to Mars then we can worry about that then.
Title: RE: Methane dropped from CEV plans
Post by: rcaron on 01/13/2006 02:38 am
As defined by the President, we are undertaking a "human return to the Moon by the year 2020, in preparation for human exploration of Mars and other destinations"  

Other relevent quotes: "lunar exploration activities to enable sustained human and robotic exploration of Mars and more distant destinations in the solar system"

"Develop the innovative technologies, knowledge, and infrastructures both to explore and to support decisions about the destinations for human exploration"

"Use lunar exploration activities to further science, and to develop and test new approaches, technologies, and systems, including use of lunar and other space resources, to support sustained human space exploration to Mars and other destinations."

This is all straight from the White House's A Renewed Spirit of Discovery (http://www.whitehouse.gov/space/renewed_spirit.html).  Regardless of one's opinions about the outlined objectives, this is NASA's direction.  Lunar efforts develop the technologies and the knowhow for Mars flights.  This means flight testing advanced life support systems that recycle virtually all water, verifying our habitat structures can shield astronauts from radiation, developing high-mobility EVA suits and rovers and a protocol so every EVA footstep isn't directed by Mission Control.   It means developing the launch infrastructure, in-space propulsion, and software capable of Mars flights.  

And yes, it means developing ISRU-capable engines.
Title: RE: Methane dropped from CEV plans
Post by: Bruce H on 01/13/2006 02:52 am
Quote
vanilla - 12/1/2006  9:20 PM

Quote
Bruce H - 12/1/2006  8:51 PM

Although the point is we do. We know we're going to the Moon, so the Moon is requirement filled on available cash. If we go to Mars then we can worry about that then.
Why are we going to the Moon?

It's a testing ground for the technology and infrastructure we are building. If we can do it all with successful results on the Moon, then we sure can do it on Mars. No reasoning works for me to assume we can do it for Mars without testing on the Moon.
Title: RE: Methane dropped from CEV plans
Post by: Bruce H on 01/13/2006 03:17 am
For sure.

Now can you find me the cash it would cost to build this new engine and keep within a timeline that works?

If the cash was there we could do what we want, but it's not, so let's do what we can with what we've got, go to the Moon, prove those parts of the ESAS and build the support for Mars funding.
Title: RE: Methane dropped from CEV plans
Post by: Jamie Young on 01/13/2006 03:57 am
What's your solution then?
Title: RE: Methane dropped from CEV plans
Post by: Avron on 01/13/2006 04:06 am
Quote
vanilla - 12/1/2006  11:29 PM
NASA's problem is not now, nor has ever been, a lack of funding.  NASA is awash in funding.  NASA's problems are more...fundamental.  One of the worst mistakes we could make would be to assume that more funding would make things work better.  Quite the contrary.


Care to expand ? what is fundamentally the problem?
Title: RE: Methane dropped from CEV plans
Post by: Orbiter Obvious on 01/13/2006 04:15 am
This could be good as I've never understood where 17 billion is going and NASA is supposed to be out of cash and needing more. Please tell us what we're missing.
Title: RE: Methane dropped from CEV plans
Post by: Orbiter Obvious on 01/13/2006 04:16 am
Quote
vanilla - 12/1/2006  11:14 PM

NASA's fundamental problem is a lack of relevance to the national constituency.  This manifests itself in the form of presidential and Congressional apathy, with exceptions for congressional representatives in districts where NASA is locally relevant.

Health care is nationally relevant, so politicians discuss it and contrast their positions against others.  So are education, defense, homeland security, and the environment.

NASA must find a mission for itself that is nationally relevant.  The last time it had one was Apollo, and the national relevance was in the form of nationalism and the fear of Communist expansion.  With the successful landing on the Moon, this rationale reached resolution and the national relevance abated.  NASA has not had national relevance since.

All the funding in the world won't fix this basic problem--rather, additional funding will antagonize those constituencies who do not feel as though the expediture of funds has any relevance to them, which are basically all constituencies outside of the NASA field centers and major contractors.

This is an unpleasant fact to state, especially in a forum such as this, but it would be my fondest wish if we could put our heads together and uncover a mission for NASA that fulfills this basic need.  I can state the problem, but the solution eludes me.

You mean like an asteriod?
Title: RE: Methane dropped from CEV plans
Post by: rcaron on 01/13/2006 04:27 am
The problem is that NASA, while being an agency that can do "aything", is not an agency that can do "everything".  NASA's funding priorities are too diverse, its scope too broad.  NASA does everything from biomedical research to aerodynamics, supercomputers to deep space probes.  NASA maintains the most powerful communication network in the world (DSN), and envisions next-generation air trafic control.  NASA pioneers advanced robotics such as Robonaut, and maintains a education program to help teachers inspire their students to persue science & engineering careers.  NASA helps NOAA with their weather satellites and provides environmental monitoring in the "mission to planet Earth"

These are the many  directions NASA has taken since their single primary vision (Apollo) was canceled.  These are all great things, I truly love every single one of these programs.

And therein lies the problem.  Some of the problems have to be cut or sacraficed to make room for a single primary direction again.  And everytime one of these programs are cut people, rightly so, scream bloody murder.

Would additional funding help?  Of course it would, but to get more than what is available is unlikely.  Despite NASA's budget being more than the rest of the world's space funding, NASA triees to do so much more than the rest.  NASA as a whole has the same problem that the Shuttle had during its design - its everything to everybody, and now excels at nothing.
Title: RE: Methane dropped from CEV plans
Post by: Doug Stanley on 01/13/2006 04:29 am
Yes, I am THAT Doug Stanley...I just stumbled across this forum and you all seem very well informed and reasonable.  Many of you have read our ESAS Report.  What do you think of it and the architecture (good and bad)?

Title: RE: Methane dropped from CEV plans
Post by: Space101 on 01/13/2006 04:33 am
Welcome to the site (and its forum here).

The ESAS Study is a work of art. I think everyone loved it.

This site is a bit of a STS support stronghold and if you wanted a sign of the excitement and hope which this study gave, then look no further than the reactions on the ESAS threads. Edit: Thanks Gyro for supplying the links.
Title: RE: Methane dropped from CEV plans
Post by: Doug Stanley on 01/13/2006 04:35 am
Thanks
Title: RE: Methane dropped from CEV plans
Post by: gyro2020 on 01/13/2006 04:38 am
Welcome Dr Doug, great to see you here. The ESAS report was superb, I hope we can find the money to follow it through.

Space, I have the threads in question book marked.

In order of release on NASAWatch and brought here by Keith Cowing:

http://forum.nasaspaceflight.com/forums/thread-view.asp?tid=1086&start=1 - First few pages of interest from yet to be published ESAS DRAFT Report debate thread

http://forum.nasaspaceflight.com/forums/thread-view.asp?tid=1112&start=1 - Full DRAFT ESAS Report debate thread.


http://forum.nasaspaceflight.com/forums/thread-view.asp?tid=1145&start=1 = ESAS Final Report debate thread.
Title: RE: Methane dropped from CEV plans
Post by: Avron on 01/13/2006 04:38 am
Quote
vanilla - 13/1/2006  12:33 AM

Quote
rcaron - 12/1/2006  11:27 PM
NASA as a whole has the same problem that the Shuttle had during its design - its everything to everybody, and now excels at nothing.

While I agree with the general flavor of your argument, I must hasten to point out that there are quite a number of activities where NASA excels far and beyond any other group could even hope.  I don't see anybody else putting rovers on Mars for two years that climb mountains and drive through craters.  I don't see other countries smashing probes into comets and figuring out all the theories are wrong.  I'm not sure who's planning to send another mission to Pluto.

NASA kicks butt in a lot of areas, and I'm super proud of that.  But we are missing the central mission--the reason around which all other activities can be aligned.  Before you tell me that is the "vision", ask yourself, honestly, if that mission is nationally relevant.  If you believe it is, I won't attempt to alter your opinion.


I ask myself, looking for an angle, it can be focused on money( power) or fear, fear works very well, however, I also look at JPL and MER, and look how well they have done. I don't think its  NASA, its manned space flight IMHO
Title: RE: Methane dropped from CEV plans
Post by: rcaron on 01/13/2006 04:38 am
Concerning national relevancy, the Vision tried to articulate it, to give America a reason to be proud of NASA again.  Alas, Communism and armageddon scenarios do a much better job at getting the public's attention.

If one actually reads my previous post (I apologize for my long-windedness), I would contest that NASA has always had direct national relevancy.  I think the greater issue is that the public as a whole isn't educated enough to see it to know why its relevant.  Our education system system is a mess, and has been so for awhile now.  We rank near, if not at, the bottom of most education tests.  That's the biggest problem.

Apollo showed that it played at least a small part in inspiring children who later created the surge of college grads and PhDs we saw a decade later.

A strong space program can inspire education.  One needs an education to value and continue the space program.  Its a cycle that we've seem to have broken.

Nobody said this would be easy.
Title: RE: Methane dropped from CEV plans
Post by: Doug Stanley on 01/13/2006 04:43 am
Thanks...I am going to bed here on the East coast, but I will try to look at them this Week-end...

Here is a link to an hour-long seminar I gave on ESAS at NASA LaRC.

http://www.nianet.org/seminarscolloquia/stanley_111405.php


Quote
gyro2020 - 12/1/2006  11:38 PM

Welcome Dr Doug, great to see you here. The ESAS report was superb, I hope we can find the money to follow it through.

Space, I have the threads in question book marked.

In order of release on NASAWatch and brought here by Keith Cowing:

http://forum.nasaspaceflight.com/forums/thread-view.asp?tid=1086&start=1 - First few pages of interest from yet to be published ESAS DRAFT Report debate thread

http://forum.nasaspaceflight.com/forums/thread-view.asp?tid=1112&start=1 - Full DRAFT ESAS Report debate thread.


http://forum.nasaspaceflight.com/forums/thread-view.asp?tid=1145&start=1 = ESAS Final Report debate thread.
Title: RE: Methane dropped from CEV plans
Post by: rcaron on 01/13/2006 04:44 am
I'm sorry, saying NASA excels at nothing is far from accurate.  We have MER, Cassini, Voyagers & Pioneers, MESSENGER, Deep Impact, New Horizons about to leave and Stardust about to come home.  We have a lot to be proud about, especially when we consider our own and international failures (Beagle 2, Cryosat, Nozomi, the troubled Hayabusa, Cosmos 1).  The vision/ESAS is designed to fix what isn't working so well, and thats the purpose and implementation of our manned space program.
Title: RE: Methane dropped from CEV plans
Post by: Avron on 01/13/2006 04:44 am
Quote
rcaron - 13/1/2006  12:38 AM



A strong space program can inspire education.  One needs an education to value and continue the space program.  Its a cycle that we've seem to have broken.

QUOTE]


Thats a great insight,  --- humm, no spaceflight =>less education => poorly educated workforce=> less work.. fear angle
Title: RE: Methane dropped from CEV plans
Post by: Jamie Young on 01/13/2006 04:46 am
Quote
Doug Stanley - 12/1/2006  11:29 PM

Yes, I am THAT Doug Stanley...I just stumbled across this forum and you all seem very well informed and reasonable.  Many of you have read our ESAS Report.  What do you think of it and the architecture (good and bad)?


Welcome Dr Stanley. It is a very exciting and informative report. It took a long long time to read, but it was very interesting and people here with experience did help with pointers to key sections. I really can't wait for it to become real.
Title: RE: Methane dropped from CEV plans
Post by: Sergi Manstov on 01/13/2006 04:49 am
Quote
Doug Stanley - 12/1/2006  11:29 PM

Yes, I am THAT Doug Stanley...I just stumbled across this forum and you all seem very well informed and reasonable.  Many of you have read our ESAS Report.  What do you think of it and the architecture (good and bad)?


It was very good. You should come work for RCS Energia ;)
Title: RE: Methane dropped from CEV plans
Post by: rcaron on 01/13/2006 04:55 am
Of course it troubles me.  I'm sure it troubles the Administrator.  We're really in a bad spot trying to maintain Shuttle and bring the Vision online.  We have to honor our committments to our partners, and we have to give our manned program a mission that's worth risking astronaut's lives.  The other things will be crunched over the next few years until we can end the Shuttle program.  Then we can resume our astronomical and deep space missions and everything else that had to be put on hold.

The question we all need to ask ourselves is a hiatus of some of the activities that we have gotten fairly good at worth the the gains of actually extending mankind's presence in the solar system?  I think it is.
Title: RE: Methane dropped from CEV plans
Post by: Avron on 01/13/2006 04:57 am
Quote
Doug Stanley - 13/1/2006  12:29 AM

Yes, I am THAT Doug Stanley...I just stumbled across this forum and you all seem very well informed and reasonable.  Many of you have read our ESAS Report.  What do you think of it and the architecture (good and bad)?


Welcome,

a good architecture IMHO, one based on the number one item - Crew saftey - it is also based on knowns, is simple (KISS) , provides options and can be expanded, its flexible but at the same time clean, can I guess with the limits of time and money a workable solution.
Title: RE: Methane dropped from CEV plans
Post by: rcaron on 01/13/2006 04:59 am
I think the architecture is fantastic, although I admit I'm only through Ch5.  I just want to make sure we stick to it, seems like we're already making comprimises.
Title: RE: Methane dropped from CEV plans
Post by: rcaron on 01/13/2006 05:10 am
We just got over a two year hiatus and we're going to have another one before too long in our manned space program.  I think we'd both agree that between manned space and unmanned space, manned space is in worse shape.  It needs the attention, the fixing.  Our manned space program now has definition, and it needs to switch gears before it can be the success it once was.

I don't think deep space exploration is being sacraficed substantially.  We have MRO, MSL is in the works, New Horizons will yield more data from its Jupiter flyby than it will about Pluto, JWST will give us an incredible view in the IR.  Dawn should hopefully launch this year to investigate Ceres.  MESSENGER is onroute.  We have the LRO coming up too.

Its all the other stuff NASA does, that doesn't directly require a space mission, that's getting hurt.  Especially aeronautics.  Aeronautics always gets the bad rap.
Title: RE: Methane dropped from CEV plans
Post by: rcaron on 01/13/2006 05:25 am
You're right, my examples are late in the queue and we will have a hiatus, and its going to suck.  There's no denying it, many deserving programs (even stuff that will help ESAS in the long run) are being cut back.  We can't do everything, at least not all at once.  That's the lesson that needs to be learned.  But the important thing is that we will get deep-space back.

Its been refreshing to have a good debate go back in forth; I haven't done this in since the space.com message boards (I left in early 2004 when their servers crashed and lost all their forum threads)

You're right, no need goes unpunished.
Title: RE: Methane dropped from CEV plans
Post by: Dobbins on 01/13/2006 06:44 am
I had mixed feelings about Methane from the start. It is something that I would like to see done even if Mars wasn't part of the long term planning because Methane has huge advantages over LH2 for handling and storage, and it doesn't have the toxicity problems of hypergolics. However I don't like seeing new technology being developed as part of an operational vehicle program. That is just asking for cost overruns and delays.

Developing the SSMEs and the tile TPS caused huge delays and cost overruns in the shuttle program in the 1970s. On the other side of the coin I was disappointed that the metallic TPS and the Aerospike engine went down the tubes when the VentureStar program got the ax. We have had the worst of both worlds here, the new technology holding the larger product hostage with the Shuttle, and the larger product killing the development of the new technology with the VentureStar.

When NASA was still the NACA it did a lot of important work on systems and subsystems that were "on the shelf" items that were ready to be used by anyone developing aircraft. Things like the NACA airfoils, the work on nacelle placement, and retractable landing gear. We need that old NACA style of developing new technology as elements that can be placed on the shelf for future use when it comes time for NASA or a commercial entity to design a new spaceship.

Using the Shuttle technology as part of the ESAS design is an example of what can be done with off the shelf development of a design, but the shelf wasn't as full as it would have been if NASA had been using a NACA approach and doing smaller projects to stock the shelf instead of all of those spaceplane designs that were dropped before their technology was developed.

If we had a Methane engine and a non-hypergolic thruster setting on the shelf now we wouldn't be looking at having to drop them from the CEV because time line and cost problems. If we had the Aerospike engine, the metallic TPS and other projects that got dropped or didn't get funded setting on then shelf the ESAS team would have had more options in the design study, and we might have gotten a better system.

There isn't much that can be done about this at the present because we are in a funding crunch because we are stuck with an absurdly expensive to operate shuttle and an ISS that has eaten money like some kind of finical blackhole. Congress isn't going to let us walk away from the ISS because of international commitments we made, and even if they did let us drop the ISS they still aren't going to let us walk away from the Shuttle. Griffin had to promise to speed up the CEV from 2014 to 2012 to keep the Senate from inserting a requirement into the Authorization act that would have kept the Shuttles in service beyond 2010. We are stuck with these legacy projects for the next 4 years, like it or not.

Once we get past this funding crunch the question is are we going to learn our lesson and start developing components that can be used in future designs or to upgrade the CEV, or are we going to return to the model that got us in this fix, only trying to develop new technology as part of some big project.

Title: RE: Methane dropped from CEV plans
Post by: Chris Bergin on 01/13/2006 10:14 am
Quote
Doug Stanley - 12/1/2006  11:29 PM

Yes, I am THAT Doug Stanley...I just stumbled across this forum and you all seem very well informed and reasonable.  Many of you have read our ESAS Report.  What do you think of it and the architecture (good and bad)?


A very warm welcome to the site!

Given this thread is splitting in several directions, I've set up a specific thread on your question to save you trawling through many an unrelated post.

http://forum.nasaspaceflight.com/forums/thread-view.asp?tid=1258&start=1
Title: RE: Methane dropped from CEV plans
Post by: Rocket Nut on 01/13/2006 11:02 am
Quote
Chris Bergin - 10/1/2006  7:52 PM

Right, time to move this into the CEV section seen as the article is on site.

I went to KSC yesterday so my daughter could experience the tours.  I hadn't been there for quite a while and there were a lot of changes.

One of the changes was a very detailed "briefing" conducted by an "employee of Delaware North".  I think he may also have been a bus driver for the SSPF tour.

He gave a very detailed briefing about the CEV and the VSE.  He was not aware of the change to the Methane requirement, but had a lot of good facts at his fingertips.  He gave a very good briefing that was otherwise very up to date.  Lots of switches to various live tv feeds of processing facilities.  Watched as they moved one of the SSMEs into place.

One very interesting aspect was on several of his briefing slides...I had to chuckle when he credited NasaWatch.com and Spaceref.com for his CEV and CLV graphics.  I have to say I recognized the pictures when they flashed up on the screens.

Cheers,

Larry
Title: RE: Methane dropped from CEV plans
Post by: rcaron on 01/13/2006 11:33 am
I should point out that Aviation Week (http://www.aviationnow.com/avnow/news/channel_aerospacedaily_story.jsp?id=news/CEV01126.xml) now has the methane story.  Its about time the other outlets found this!  One thing's fore sure though, nasaspaceflight.com is now part of my regular news checking regimen (includes spaceflightnow.com, spacedaily.com, nasawatch.com, planetary.org)  Has anybody else seen the methane story elsewhere?  Im just curious if I missing a major outlet.

Also, NASAWatch (http://www.nasawatch.com/archives/2006/01/thats_one_more.html#more) has referenced both the WhiteHouse and the ESAS report itself in defense of methane.  I'm curious to see how, if it all, the ESAS report will be modified to support this new methane-less direction.
Title: RE: Methane dropped from CEV plans
Post by: Chris Bergin on 01/13/2006 12:57 pm
Thanks for that :) We've got bigger stories to come yet....
Title: RE: Methane dropped from CEV plans
Post by: HarryM on 01/13/2006 05:09 pm
http://www.usspacenews.com/

"NASA has dropped the requirement for a methane based propulsion capability for CEV.
However contractors can propose it as part of Phase 2 CEV effort. Methane propulsion will
be picked up again as part of Block 2 development.  Our source indicate this will actually
wait until 2018 when the Mars effort is in full swing."

Other interesting details also.
Title: RE: Methane dropped from CEV plans
Post by: Chris Bergin on 02/07/2006 04:18 pm
New info.

NASA is now reviewing the decision to drop methane.

There is a "trade study to compare methane, hypergols, ethanol, etc…NASA will also examine the contactors’ proposals before making a final decision"
Title: RE: Methane dropped from CEV plans
Post by: CuddlyRocket on 02/07/2006 04:27 pm
Quote
Chris Bergin - 7/2/2006  5:18 PM
NASA is now reviewing the decision to drop methane.
Just a (friendly!) correction - there was no decision to drop Methane. What was dropped was the requirement to include it, but it was open to the contractors to opt for it if they wanted. (Although, you could take it as a pretty big hint!)
Title: RE: Methane dropped from CEV plans
Post by: Chris Bergin on 02/07/2006 04:32 pm
Indeed, excuse my context ;)

Article to come on the current state of play.
Title: RE: Methane dropped from CEV plans
Post by: Chris Bergin on 02/07/2006 04:50 pm
Here's where we are:

http://www.nasaspaceflight.com/content/?id=4286
Title: RE: Methane dropped from CEV plans
Post by: publiusr on 02/10/2006 09:44 pm
There is no science being sacrificed. Do you really think there will be no TPF eventually?

The rocket has to come first. The last LV we had outside STS since the ICBM days in the 60's was EELV--with no greater ability than Titan IV.

And how many new airplanes have come along since then? So much for the "We spend too little on aeronautics" myth.

Imagine the science assets launched by Magnum/Longfellow. Mars sample return missions with MARGIN

Europa LANDERS, Pluto LANDERS Heavy interplanetary probes, and Very Large Space telescopes.

And before you say "but that will cost so much.."

No--it won't. An HLLV called STS launched Magellan IIRC, and we flew that effective HLLV many times. It just had the orbiter holding it back.

How much good science came out of MIT before it was bricked up? We are in the construction phase, and the pointy heads and the white coats need to yield to the engineers for a change.

One good thing about the EELV program was that it at least gave us a better Atlas. Due to the boosters of bigger boosters, we have a very good probe in MRO and a Pluto shot to pass near Jupiter in a year or less.

See what you can do when you kick that Delta II to the curb? But the 'science-good, rockets bad crowd' got hoked on Delta II, and instead off perhaps waiting or supporting larger LVs, they just wanted to kick nickel and diming NASA to death with 2 yr. Mars missions just because they could.

Two scenarios for your consumption:

A Dad gives his kid a sucker to keep him quiet. He goes through a whole lot of suckers but his child is hushed. That is Goldin.

Another Dad says "Let's save that money for something more filling later--a full meal better for you." Yes the child screams bloody murder--but this Dad is wise enough to ignore his child's foolishness, and in the end the child is better off.

That's Griffin--and that makes him a better steward for NASA.
Title: RE: Methane dropped from CEV plans
Post by: Jim on 02/11/2006 05:02 am

Totally wrong.   It doesn't matter if we had a HLLV today, you are not going to be able to fund "Mars sample return missions, Europa LANDERS, Pluto LANDERS Heavy interplanetary probes, and Very Large Space telescopes."  It would take more than NASA's existing budget to fund all of those.

There always was launch vehicle available for big spacecraft
Title: RE: Methane dropped from CEV plans
Post by: publiusr on 02/17/2006 10:15 pm
I don't agree with you at all. Voyager was going to be launched two at a time. And this concept that big spacecraft have to be more expensive than small spacecraft is also wrong. To start of with--if my shroud is big enough, I don't have to have as many articulating parts. I can also have margin built in. As Bob Truax also said, this idea that larger launch vehicles have to be more expensive is also for the birds. Some upper stages cost as much if not more than the boosters from his experience. We have the Venus probe launched atop R-7--which was the HLLV of its day--which proves my point very well.
Title: RE: Methane dropped from CEV plans
Post by: Jim on 02/18/2006 03:14 pm
Quote
publiusr - 17/2/2006  5:15 PMI don't agree with you at all. Voyager was going to be launched two at a time. And this concept that big spacecraft have to be more expensive than small spacecraft is also wrong. To start of with--if my shroud is big enough, I don't have to have as many articulating parts. I can also have margin built in. As Bob Truax also said, this idea that larger launch vehicles have to be more expensive is also for the birds. Some upper stages cost as much if not more than the boosters from his experience. We have the Venus probe launched atop R-7--which was the HLLV of its day--which proves my point very well.

This is not a "concept". It is proven that bigger spacecraft are more expensive than small spacecraft.  Mass is $. Articulating parts are not always because of fairing size, but that the parts can not be launched in their operation position because loads and vibration etc.
Title: RE: Methane dropped from CEV plans
Post by: publiusr on 02/24/2006 09:04 pm
Quote
Jim - 18/2/2006  10:14 AM

This is not a "concept". It is proven that bigger spacecraft are more expensive than small spacecraft.  Mass is $. Articulating parts are not always because of fairing size, but that the parts can not be launched in their operation position because loads and vibration etc.

Just because big spacecraft have been more expensive doesn't mean it HAS to be. Some of the larger spysats have a lot more equipment. That doesn't mean the quick and dirty aprach can't be helpful. The ZENIT spysat is basically a Vostok hull, as is the FOTON IIRC. A big pressurized hull shields circuits after all. Both Europeans and the Russians had (then) larger LVs which allow them to dominate the market, leaving underpowered Delta IIs in the dust. Titan IV was quite expensive and wound up not being cheaper than Saturn IB. That 20 ton to LEO craft should have been kept alive. But that was an Army rocket--and I imagine the AIr Force types weren't about to have that. I just wish General Medaris had kept the ABMA alive.

The biggest difference between the US space effort and the Soviet space firsts (where their pads involved artillerymen--missiles being artillary after all), is that the Soviets were smart enough to keep THEIR Air Force away from space.

Columbus did not go from the Pinta to a rowboat. Ships grew larger overtime and so did trade. If spaceflight is to progress, then rocketry will as well. No one ever build an elevator across the Atlantic, after all. But large ships were crucial in say, establishing the Mulberries at Normandy. We need a similar effort--along an incremental path to be sure--in space.

I for one don't won't space clogged with a bunch of small dead cubesat bits. I'd rather have something like this:
http://www.astronautix.com/craft/globis.htm

Title: RE: Methane dropped from CEV plans
Post by: Jim on 02/25/2006 01:44 pm
Quote
publiusr - 24/2/2006  4:04 PM Just because big spacecraft have been more expensive doesn't mean it HAS to be. Some of the larger spysats have a lot more equipment. That doesn't mean the quick and dirty aprach can't be helpful. The ZENIT spysat is basically a Vostok hull, as is the FOTON IIRC. A big pressurized hull shields circuits after all. Both Europeans and the Russians had (then) larger LVs which allow them to dominate the market, leaving underpowered Delta IIs in the dust. Titan IV was quite expensive and wound up not being cheaper than Saturn IB. That 20 ton to LEO craft should have been kept alive. But that was an Army rocket--and I imagine the AIr Force types weren't about to have that. I just wish General Medaris had kept the ABMA alive. I'd rather have something like this:http://www.astronautix.com/craft/globis.htm

You can't choose and say I am going to build a big spacecraft and say it is going to be cheap, unless it is hollow.    Your example, The Globis spacecraft, proves my point, it would cost nearly a billion

The Saturn 1B was a pig, 9 tanks, where 2 could do the job.  It couldn't even do the Titan IV 's job unless you added a third stage (more costs)
Title: RE: Methane dropped from CEV plans
Post by: MartianBase on 04/08/2006 05:45 am
Quote
Jim - 11/2/2006  12:02 AM


Totally wrong.   It doesn't matter if we had a HLLV today, you are not going to be able to fund "Mars sample return missions, Europa LANDERS, Pluto LANDERS Heavy interplanetary probes, and Very Large Space telescopes."  It would take more than NASA's existing budget to fund all of those.

There always was launch vehicle available for big spacecraft

Looking further out, as we consider the science that the Vision will enable, our aspirations should not be limited to the moon and Mars. As an example, recall that budgetary constraints have forced us to call a halt in planning for a Europa mission. But sometimes when you close one door, others open. Our focus on Europa was due in part to the National Academy's decadal survey, which recommended a "follow the water" planetary exploration strategy. We've recently discovered liquid water geysers on Saturn's moon Enceladus and, who knows? Maybe Europa is still the right target. But because Enceladus exists in a much lower radiation environment, it may be an easier target to explore. We shall see.
http://www.spaceref.com/news/viewsr.html?pid=20189
So, imagine what kinds of Europa or Titan or Enceladus missions we could plan in 2016, if we know that we will have the 100 metric ton Cargo Launch Vehicle available to put them out there. Maybe the 25 metric ton Crew Launch Vehicle would suffice for such missions. That's more capability than anyone was planning on having to low earth orbit until exploration came around. So, let's think creatively about what we could do with these launch vehicles, which would never be built to support robotic science missions alone.
Title: RE: Methane dropped from CEV plans
Post by: Jim on 04/08/2006 01:47 pm
CLV is not for anything but CEV.  It would need an upperstage and additional uses would interfere with CLV and CaLV ISS and Lunar missions.  The DOD NASA agreement states that NASA can develop manned and heavy launchers but will use EELV's for non manned missions
Title: RE: Methane dropped from CEV plans
Post by: publiusr on 04/12/2006 07:09 pm
That is a rational compromise. Let me ask you this. John Jumper is gone: Is his replacement more friendly to space--or do we have another member of the fighter-jock/pilots union running things who is hostile to all things space?

What I wouldn't give to have Pete Worden run the USAF.
Title: RE: Methane dropped from CEV plans
Post by: mkirk on 04/17/2006 11:36 pm
Here is an interesting release about LOX/Methane:

http://www.spaceref.com/news/viewpr.html?pid=19608

Sorry if this has already been linked.

Mark Kirkman
Title: RE: Methane dropped from CEV plans
Post by: rcaron on 04/17/2006 11:58 pm
YES!!! We've known methane engines will come in handy sooner or later - ever since Zubrin's Case for Mars came out (which actually was surprisingly well received by most NASA centers). 100 second burn - that's something, even if its pressure fed. ESAS wants pump-fed, but still, this is a great first step! Nice throttleability too - not LEM descent stage throttlable, but methane would only be SM and ascent stage anyway. 90kN engine! (Apollo SM main engine was 98kN)
Title: RE: Methane dropped from CEV plans
Post by: astrobrian on 04/18/2006 01:16 am
60-100% throttlability, thats a nice range to play with.
Title: RE: Methane dropped from CEV plans
Post by: Hotol on 04/18/2006 06:49 am
Mark, to save going via other sites, the link is http://www.nasa.gov/centers/marshall/news/news/releases/2006/06-053.html
Title: RE: Methane dropped from CEV plans
Post by: danw on 04/20/2006 04:07 pm
>>Maybe the 25 metric ton Crew Launch Vehicle would suffice for such missions. That's more capability than anyone was planning on having to low earth orbit until exploration came around.

Although the Delta IV Heavy has slightly less LEO capacity than the CLV, because of its lower liftoff thrust, the high-ISP LH2 engines mean the DIVH can put over 13MT on escape trajectory, more than the CLV can, and the DIV is ready NOW.   Let's start fighting for heavy payloads.  JIMO (Jupiter Icy Moons Orbiter) would be a good start. New imaging technology, new propulsion, a nuclear reactor.  Now THAT'S new technology and new science.  :)
Title: RE: Methane dropped from CEV plans
Post by: Jim on 04/20/2006 05:12 pm
Quote
danw - 20/4/2006  12:07 PM>>Maybe the 25 metric ton Crew Launch Vehicle would suffice for such missions. That's more capability than anyone was planning on having to low earth orbit until exploration came around.Although a little sort of the CLV in LEO capacity, the Delta IV Heavy can put over 12MT on escape trajectory, more than the CLV, and its ready NOW.   Let's start fighting for heavy payloads.  JIMO (Jupiter Icy Moons Orbiter) would be a good start. New imaging technology, new prupulsion, a nuclear reactor.  Now THAT'S new technology and new science.  :)

CLV is only for LEO, never intended for escape.

JIMO required 3 launches of an advanced Heavy EELV.
Title: RE: Methane dropped from CEV plans
Post by: kraisee on 04/20/2006 06:30 pm
I'm hoping that when Shuttle retires, there will be funds available again so we can fund JIMO again.

Maybe it could be lofted on the CaLV in a single flight, which would allow the designers to make it a little less complicated too.

Ross.
Title: RE: Methane dropped from CEV plans
Post by: danw on 04/20/2006 06:45 pm
>>CLV is only for LEO, never intended for escape.  
>>JIMO required 3 launches of an advanced Heavy EELV.

Sorry, I agree completely, I was just responding to an earlier post which suggested using CLV for planetary launch. And after reviewing the posts on JIMO I agree that there were some serious oversights in the plan that didn't come up in the viewgraphs I saw at Space Congress; on the other hand if the reactor were scoped for a planetary probe rather than a manned vehicle it might well be part of a feasible outer-planet mission.

However I was making the point that the EELVs are capable of carrying much heavier probes than we have launched in the past. Because it is thrust-limited the Delta IV Heavy is at a disadvantage for LEO launch vs-a-vis Atlas V, however the relatively high ISP means that it has a planetary launch capability (~ 13MT) well beyond any planetary mission launched so far; even MSL is only 3.3MT.  Planetary missions are not being constrained by the lack of a big enough launcher, and I hate to see our most capable planetary mission booster abandoned, as seems likely if no missions that require it appear.
Title: RE: Methane dropped from CEV plans
Post by: Jim on 04/20/2006 06:52 pm
MSL is heavier but not much.  However, it constrained physically and fiscally.  It can't get bigger than the fairing diameter and bigger costs more.  So D-IV Heavy is overkill.  551 is not that bad thought
Title: RE: Methane dropped from CEV plans
Post by: impulse on 04/21/2006 04:28 pm
Wow a totally new and unproven Methane engine that nearly duplicates what was done on the RL-10 years ago using hardware that has hundreds of flights under its belt.  There's nothing like pushing the envelope- especially when someone else HAS ALREADY DONE IT.  Yes there is a new machine but the end difference is what?  Zippo as compared to what already existed.  

But no matter- the choice of LO2 Methane is no magic solution and offers almost exactly nothing as compared to LH2/LO2.  Especially if you insist on pressure fed systems as NASA originally did on CEV.  Eventually this will soak in as the designers get more and more pressed to make any kind of mission to anywhere outside of LEO.  The great challenge here is to make an optimal design- and that means  being innovative.  Based on my experience with NASA on the CEV LH2 and methane efforts,  the masters at NASA do not have the direct technical experience to accomplish such an optimal design. In fact they are terrified of anything that looks even remotely different from what they saw once on Shuttle or Apollo hardware.  This places them firmly in the 1960's of design.  And with that design state you will accomplish precisely what Apollo did and likely less since they are more paranoid now.  Even worse that this, it appears that many of these "engineers" have some fixation on a design they like.  If you so much as suggest that it has some "design weaknesses" ( avoiding calling it piss-poor which is the real state of affairs) you will be excommunicated.  The industry people who know what is what in the space design world are silenced by this fear of offending some knucklehead with a "vision". But perhaps these poor NASA minions are simply taking the lead from their leader?  

Bottom line on methane: if you are willing to go pump fed it can be effective for some niche tasks.  Without being VERY innovative pump fed is an incredible loser.  In both of these cases you will propogate unique hardware that has no other space-borne application. It will be orphan hardware with no user base and will always have low demonstrated reliability and unbounded costs.  In short it is a bad idea.  I am comparing these two to already existing LH2/LO2 systems with moderately advanced cryostorage systems.

Want to to know the solution to CEV weight problems?  Eliminate the whole propulsion element entirely.  It is totally superfluous for LEO ops.  Existing EELV's can loft the CEV capsule with oodles of margin to orbit and the Centaur element just stays attached.  It will have TONS of unburned propellant and you will be placed in a real orbit- not a bogus suborbital trajectory like CLV.  Nearly unlimited power and cooling capacity during pre-dock operations and no pesky solar panels or giant radiators.  Minor mods to the Centaur can provide months of orbital time with cryos or you can just ditch the propellant and use batteries and a simple RCS to deorbit the capsule at the end of mission.  The key is that with an EELV you can now afford to visit the ISS roughly four times more often.  Who cares about a docked requirement for 180 days? It is irrelevant.

The whole CEV "TEI" propulsion concept in its present incarnation is a horrendous joke.  It is a crutch to preserve an incompetent design for the CLV.  The CLV just can't do what they need it to do so they create one of the most expensive kludges yet conceived.  

When you get good and ready to really go to the moon and your CEV capsule "CM" has a few flights on it you can then transition to a real integrated in-space propulsion system that is good for every propulsion task & an extensible architecture that can get you to Mars. Hint: it aint' ESAS.  There is a great solution: one common in-space propellant- LH2,  Wide Body Centaur (75t propellant capacity), Phase 2 Atlas HLV (70-80t IMLEO), and most importantly settled propellant transfer.  Based on CEV work we did it is  a straightforward solution that is a key enabler for real lunar exploration- not the F&F stuff being proposed.  People get to risk their lives for a purpose- not just public relations.  

Organized properly such a system can do all of lunar exploration with two engine types, two stage types, the CEV-CM and a small lunar ascender.  No new engines needed.  No new complex or launcher (aside from crew access).  Most hardware already flying.  It costs <20% to develop, delivers far more mass and is directly extenisble to Mars.  You can even contract with independent suppliers ( the Elon's of the world) to deliver your propellant if you want to further augment performance.  Best of all it is not orphan hardware- all the commercial missions are done with the same machines.  This suppresses costs and expands demonstrated reliability.  Its a beautiful thing...  But somehow never was considered by ESAS....Hmmmm....
Title: RE: Methane dropped from CEV plans
Post by: Jim on 04/21/2006 05:20 pm
Quote
impulse - 21/4/2006  12:28 PM Want to to know the solution to CEV weight problems?  Eliminate the whole propulsion element entirely.  It is totally superfluous for LEO ops.  Existing EELV's can loft the CEV capsule with oodles of margin to orbit and the Centaur element just stays attached.  It will have TONS of unburned propellant and you will be placed in a real orbit- not a bogus suborbital trajectory like CLV.  Nearly unlimited power and cooling capacity during pre-dock operations and no pesky solar panels or giant radiators.  Minor mods to the Centaur can provide months of orbital time with cryos or you can just ditch the propellant and use batteries and a simple RCS to deorbit the capsule at the end of mission.  The key is that with an EELV you can now afford to visit the ISS roughly four times more often.  Who cares about a docked requirement for 180 days? It is irrelevant.The whole CEV "TEI" propulsion concept in its present incarnation is a horrendous joke.  It is a crutch to preserve an incompetent design for the CLV.  The CLV just can't do what they need it to do so they create one of the most expensive kludges yet conceived.

1:  Who says Centaur is the key?  What about D-IV 2nd stage
2.  Steel ballon around the ISS.  Better to have a structurally stable Centaur/upperstage
3.  EELV upperstages donot have the right sized engines for rendezvous nor proper number of thrusters.
4.  Avionic integration would be a nightmare.  EELV avionic only can fly the upperstage.  You want the CEV to control the upperstage for rendezvous?
5.  Minor mods were for days not months onorbit for the cryo stage.
6.  The sub orbital injection by the CLV was for 2nd stage disposal, which would be used for EELV's

7.  The CEV is designed for going to the moon.  Additional mission is to go to the ISS.  Moon drives the requirements, ISS gets what it can.

I agree that a modified EELV can be a CEV launcher

Title: RE: Methane dropped from CEV plans
Post by: Smatcha on 04/21/2006 09:28 pm
Quote
Jim - 21/4/2006  10:20 AM
I agree that a modified EELV can be a CEV launcher


Jim, what do think are the primary barriers (real and imaginary) that prevent the adoption of the EELV for CEV at NASA?
Title: RE: Methane dropped from CEV plans
Post by: Kayla on 04/22/2006 12:42 pm
The only barrier is politics.  OSP had the EELV’s as the baseline launch vehicle.  Under Admiral Steidel the favored LV were EELV or derivatives.
Title: RE: Methane dropped from CEV plans
Post by: Bruhn on 04/22/2006 02:56 pm
I don't know where this rumor got started that the CLV is having performance problems.  The CaLV had some published performance problems but they are even more preliminary than the CLV is.  If you eqivalence were NASA is on the Constellation program to where NASA was on the Saturn program, we are in about 1960.  And we do not have near the same resources NASA had during the Space Race.  The CLV has had exactly one design cycle so far.  Now we are good, but we're not that good.  It takes many design and test cycles to whittle the mass down while maintaining the appropriate margins of safety.

I realize people need something to talk about, but before you nail the coffin shut you might want to wait until at least PDR.

And in my copy of the ESAS report, EELVs were considered in the trade space.  I can't remember why they were eliminated.
Title: RE: Methane dropped from CEV plans
Post by: Jim on 04/22/2006 04:03 pm
Quote
Bruhn - 22/4/2006  10:56 AMI don't know where this rumor got started that the CLV is having performance problems.  The CaLV had some published performance problems but they are even more preliminary than the CLV is.  If you eqivalence were NASA is on the Constellation program to where NASA was on the Saturn program, we are in about 1960.  And we do not have near the same resources NASA had during the Space Race.  The CLV has had exactly one design cycle so far.  Now we are good, but we're not that good.  It takes many design and test cycles to whittle the mass down while maintaining the appropriate margins of safety.I realize people need something to talk about, but before you nail the coffin shut you might want to wait until at least PDR.And in my copy of the ESAS report, EELVs were considered in the trade space.  I can't remember why they were eliminated.

Politics

PDR is too late to find out you are going the wrong path.  But anyways it isn't the Stick performance, it is the cost of certifying the 5 segment SRM, from $1B to $3B.  Additionally, the Stick total cost was suppose to be $1B.  This was compared to the Atlas Phase 2 CEV launcher which was at 1.7B
Title: RE: Methane dropped from CEV plans
Post by: impulse on 04/22/2006 11:30 pm
1: Who says Centaur is the key? What about D-IV 2nd stage
Knock yourself out- but I think you will not like the B2 engine quite as much and a dual engine variant is not possible.  

2. Steel ballon around the ISS. Better to have a structurally stable Centaur/upperstage
Lets see- that steel balloon is what got you the performance you needed to do this cheap.  Anything else is a strict payload compromise and you get to pay for that.  Lets recalibrate here- an upper stage is the ultimate racing car.  It must deliver astounding delta V and not weigh anything.  You can insist on inefficient structures but you get to pay for that in additional complexity elsewhere.   Like a higher Isp engine or a lighter avionics suite.  Simple lightweight structures are cheap and well understood.  Why on earth would you ever move the weight burden over to a more complicated system?    
Around ISS the tank pressures are maybe 5-10 psia- for a tank designed for over 50 psia.  Not enough margin for you?  

3. EELV upperstages donot have the right sized engines for rendezvous nor proper number of thrusters.
Adding thrusters to do 6 DOF operations is a trivial task using hardware that has already been flown.  If you insist on rapid motion because you are an impatient pilot then you get to pay for that. As it is we can handily maneuver Centaur with 9lbf thrusters- we used to do it with 6lbf.  For a vehicle that weighs many tons fueled with a variable Cg.  Delta V on orbit can be done with larger thusters in the Aerojet stable.

4. Avionic integration would be a nightmare. EELV avionic only can fly the upperstage. You want the CEV to control the upperstage for rendezvous?
I can think of at least four solutions to this but recall that thrusters are commanded by an RCU that talks over a 1553 bus to a computer.  With proper software you can hand over command to whatever computer you want to use.  That is the beauty of a bus.  The CEV will already be on this bus anyway so that you can watch the data and controls from the Centaur FTINU.

5. Minor mods were for days not months onorbit for the cryo stage.
This all depends on whether you plan on keeping cryos on board near ISS.  Given that they are not required I would dump em.  then you got no worries.  Just about the worst cryo storage place within 1 AU of the sun is docked to the ISS. You cannot control vehicle attitude and are in a high heating environment clamped to a hot structure.   Once you remove these constraints then all sorts of possibilities emerge.  Storing LH2 in an arbitrary state is hard and expensive.  Storing it with forethought about the environment is not that tough.  It is far easier to store ice cream in an Alaska winter than in an Arizona summer.  


6. The sub orbital injection by the CLV was for 2nd stage disposal, which would be used for EELV's
Unlike CLV the upper stage is light enough to take to orbit. It stays there until the CEV is ready to come home. Then you dump it like a Progress.  The thing only weighs 2.5t and is a balloon as you said.  Can't imagine a more "burn-up able" machine.

7. The CEV is designed for going to the moon. Additional mission is to go to the ISS. Moon drives the requirements, ISS gets what it can.
This is certainly a laudable goal but as of right now the storable system is a major compromise that had to be done to meet an ISS schedule- not a lunar task.  This is a prime example of a cart before the horse decision.  NASA will have their hands full just getting the CEV CM done inside the schedule.  Everyone knows the storable decision was a major loss to extensibility for real Lunar and Mars missions.  Eventually you must make a cryo system.  It will cost hundreds of millions to develop an essentially dead-end stage.  Why would you EVER do this? Only because the CLV is not up to the job- it is a suborbital gizmo and NEEDS another stage to complete the real job.
But to set the record straight it was never proposed to send an existing Centaur on a Lunar mission as a TLI stage.  That too is a bad idea.  What was proposed was the design of the Phase 1 Wide Body Centaur to do that task.  That vehicle uses all existing technology  and could be completed and flown multiple times long before the CEV CM ever is even ready for flight.  It has the most reliable engines and a flight proven avionics suite.  If you want to do a basic lunar mission it is a piece of cake to use even existing systems like the RCS.  If you insist on jumping right into 180 day lunar orbit durations you will need a fancier propulsion system which also does not require magic but is more sophisticated.  Total propellant load with boiloff reserves:  10mt.  Yep this machine is half the size of a regular Centaur.  

If I was proposing crazy sh*t then I could see NASA spending $10 billion to get a much better CLV.  The present CLV architecture is worse along nearly every assessment axis: cost, performance, demonstrated reliability, development risk etc.  The present NASA course is not rational for sensible, risk-averse people.  It is fraught with gratuitous new hardware and untested teams.  Please note this: the American people are a patient bunch when they believe you are doing the right thing for the right reasons.  If, however, you are abusing this trust by making insider interest based decisions there can be a terrible price to pay.  NASA is risking not only a bunch of money but its future on this vision.
Title: RE: Methane dropped from CEV plans
Post by: simonbp on 04/23/2006 04:57 am
Quote
Jim - 22/4/2006  11:03 AM
Politics

Actually, it was safety.

On page 382 of the ESAS, there is a summary table of different Crew Launch Vehicle designs, including man-rated heavy versions of both EELVs, a 5.4 m and a 8 m Atlases, and the two SRB CLVs (4-seg SSME and 5-seg J-2). The probability for Loss Of Mission for the heavies is about 1 in 150; 1 in 134 for the 5.4 m; and 1 in 79 for the 8 m. The SRBs, though, both have a LOM of about 1 in 450. With numbers like those, the baseline CLV makes the EELVs look like genuine deathtraps...

Now, these numbers might be wrong, and if so please show me evidence to the contrary, but what we are talking about here is crew safety. The EELVs are very good at what they were designed to do, but the CEV is not a Lacross or a Navstar, and the loss of a launch vehicle (regardless of whether the crew survives or not) is not simply a financial write-off, but a national disaster that treatens the very existance of the manned space program.

The fact is, the CLV will be an entirely new vehicle because no existing LV in the world today could fulfill its requirements without significant modifications. With that in mind, NASA is taking the tack that any new vehicle should be driven by safety, regardless of whether it is the best from a cost or performance perspective. I'm reall pround of NASA for doing this, and hope that they don't back down simply because of slight cost issues (or political pressure to use the EELVs)...

Simon ;)
Title: RE: Methane dropped from CEV plans
Post by: Kayla on 04/23/2006 01:26 pm
As in most things ESAS, the reliability numbers were skewed to favor SDLV.  These reliability numbers are coming from the same folks that gave us 1 in 10,000 for the Shuttle back in the 1980’s.  I believe that they are still carrying 1 in 200 for Shuttle. I’m not trying to knock the Shuttle’s reliability record here.  There are lots of different ways to account for the numbers, but the most optimistic is 1 in 87 based on the continuous successful streak prior to Columbia.  For the launch vehicle industry 1 failure in 87 is very good but it is not the calculated 1 in 200.  Now start with a new launch vehicle (as CLV is) and tell me that the folks at MSFC can do better analysis on CLV than they can for the veteran Shuttle?

Let’s look at the specifics in ESAS regarding reliability numbers:
1)   Existing EELV’s can’t close black zones.  Bogus.  EELV’s can shape their trajectories to satisfy NASA’s re-entry requirements.  The trajectory folks at MSFC, JSC and KSC have conducted analysis corroborating this.
2)   Failure of the RL10 to start is a catastrophic failure.  The RL10 engine has proven to be an extremely reliable engine dating back to the 1960’s.  It has a low operating pressure, low temperatures and low turbine speeds.  The catastrophic failure modes are few and far between.  In some 30,000 hot fires and 400 flight engines there has only been 1 catastrophic failure.  Specifically regarding start, AC-70 and 71 each had an engine fail to start.  The engine had frozen N2 in it and couldn’t rotate, process changes eliminated this failure mode.  Although this resulted in mission failure it would have been a benign environment from with the CEV could escape.  
3)   ESAS assumes no benefit from engine out.  The wide body Centaur option, proposed for all evolved Atlas’s, has sufficient control authority and performance to accommodate engine out from Start.  In a start failure (or almost any other RL10 failure) the mission would still be successful.  ESAS completely ignored any engine out ability for EELV’s.  Somehow, however, NASA is assuming human rating the RL10 for the LSAM and taking advantage of engine out!
4)   The structural margins on EELV’s do not meet NASA’s required 1.4 factor of safety.  The EELV’s were designed as a family of rockets.  For Atlas V, the structure was designed to a factor of safety of 1.2 for the most demanding mission driven by the high dynamic pressure and acceleration of the Atlas 551.  The Atlas HLV was proposed as the current Atlas V variant for launching CEV.  Due to the low acceleration and low maximum dynamic pressure the structural factor of safety for this vehicle is over 2 (booster and Centaur)!  But ESAS specifically states that  EELV’s do not have the required structural margins. The Atlas Phase 2 single stick would also be designed with a launch vehicle family in mind and have even great structural margin in the single body configuration.
5)   ESAS puts the loss of mission estimate for the Atlas HLV at 1:149 while the Atlas Phase 2 single stick at 1:134.  The Atlas phase 2 was specifically designed to be more reliable then the existing Atlas.  The Atlas Phase 2 has 2 RD180s (3 for HLV), no separating LRBs (HLV has 2 LRB separation events) and the Atlas Phase 2 has partial engine out accommodation for the RD180s and full engine out on the RL10.  The simplicity of the Phase 2 intuitively says it should be much more reliable.
6)   Although no longer part of NASA’s baseline, ESAS assumed an SSME for the upper stage on CLV.  The SSME is truly the race horse of rocket engines.  It is a high pressure, high speed machine.  Yet ESAS assumes that there are no catastrophic failure modes during start.  Likewise, ESAS assumes that the start failure rate is 1:3,333. Over the course of 116 (or so) Shuttle missions (348 engines) the Shuttle has had to abort 8 missions due to the lack of an SSME to start.  From this one can derive the SSME as having a start failure rate of 1 in 44.  As an air started engine, the lack of the engine to start is mission failure.

I can go on and on about miss representation in ESAS from reliability to cost to performance.  Bottom line was the ESAS team was given an answer.  Their job was to provide justification to pursue that answer.

I for one am cynical regarding calculated failure analysis.  This sort of analysis does well for what one knows and can model.  However, it has trouble with the unknowns.  Historically, the design of a rocket hasn’t been the issue; it is the process of actually building the parts, assembling them into a launch vehicle and the environment.  It is this environment that got Challenger and AC70 & 71 into trouble.  It was the process for Columbia.  Non of these are included in the reliability calculations.

I trust a rocket that is flying on a regular basis and can actually demonstrate its reliability.  CLV, being designed strictly to fly crew to LEO will only fly 3 or 4 times per year.  The CaLV will be lucky to fly twice per year.  These rockets will never build up a sufficient number of flights to get a good handle on their actual reliability.

Having a common rocket support NASA exploration, robotic, science, the DoD missions and commercial satellites is the only way to build up sufficient rate to truly demonstrate the reliability of the rocket!!!

I’m not supporting EELVs or their derivatives strictly for their cost savings (which is huge), I’m supporting them because they are the more reliable solution!!!
Title: RE: Methane dropped from CEV plans
Post by: Jim on 04/23/2006 01:36 pm
Quote
simonbp - 23/4/2006  12:57 AM
Quote
Jim - 22/4/2006  11:03 AMPolitics
Actually, it was safety.On page 382 of the ESAS, there is a summary table of different Crew Launch Vehicle designs, including man-rated heavy versions of both EELVs, a 5.4 m and a 8 m Atlases, and the two SRB CLVs (4-seg SSME and 5-seg J-2). The probability for Loss Of Mission for the heavies is about 1 in 150; 1 in 134 for the 5.4 m; and 1 in 79 for the 8 m. The SRBs, though, both have a LOM of about 1 in 450. With numbers like those, the baseline CLV makes the EELVs look like genuine deathtraps...Now, these numbers might be wrong, and if so please show me evidence to the contrary, but what we are talking about here is crew safety. The EELVs are very good at what they were designed to do, but the CEV is not a Lacross or a Navstar, and the loss of a launch vehicle (regardless of whether the crew survives or not) is not simply a financial write-off, but a national disaster that treatens the very existance of the manned space program.The fact is, the CLV will be an entirely new vehicle because no existing LV in the world today could fulfill its requirements without significant modifications. With that in mind, NASA is taking the tack that any new vehicle should be driven by safety, regardless of whether it is the best from a cost or performance perspective. I'm reall pround of NASA for doing this, and hope that they don't back down simply because of slight cost issues (or political pressure to use the EELVs)...Simon ;)

Politics hiding behind precieved safety numbers. It is a case of generated reliability numbers to make a case (basically, how to lie with statistics)  CLV is a jobs program, plain and simple   It is the opposite of your last line.  The ESAS uses politics in its favor, it keeps jobs in Huntsville, Utah, Florida, Louisana. 
Title: RE: Methane dropped from CEV plans
Post by: Jim on 04/23/2006 02:24 pm
Quote
impulse - 22/4/2006  7:30 PM

1: Who says Centaur is the key? What about D-IV 2nd stageKnock yourself out- but I think you will not like the B2 engine quite as much and a dual engine variant is not possible.  

2. Steel ballon around the ISS. Better to have a structurally stable Centaur/upperstageLets see- that steel balloon is what got you the performance you needed to do this cheap.  Anything else is a strict payload compromise and you get to pay for that.  Lets recalibrate here- an upper stage is the ultimate racing car.  It must deliver astounding delta V and not weigh anything.  You can insist on inefficient structures but you get to pay for that in additional complexity elsewhere.   Like a higher Isp engine or a lighter avionics suite.  Simple lightweight structures are cheap and well understood.  Why on earth would you ever move the weight burden over to a more complicated system?    Around ISS the tank pressures are maybe 5-10 psia- for a tank designed for over 50 psia.  Not enough margin for you?  

3. EELV upperstages donot have the right sized engines for rendezvous nor proper number of thrusters.Adding thrusters to do 6 DOF operations is a trivial task using hardware that has already been flown.  If you insist on rapid motion because you are an impatient pilot then you get to pay for that. As it is we can handily maneuver Centaur with 9lbf thrusters- we used to do it with 6lbf.  For a vehicle that weighs many tons fueled with a variable Cg.  Delta V on orbit can be done with larger thusters in the Aerojet stable.

4. Avionic integration would be a nightmare. EELV avionic only can fly the upperstage. You want the CEV to control the upperstage for rendezvous?I can think of at least four solutions to this but recall that thrusters are commanded by an RCU that talks over a 1553 bus to a computer.  With proper software you can hand over command to whatever computer you want to use.  That is the beauty of a bus.  The CEV will already be on this bus anyway so that you can watch the data and controls from the Centaur FTINU.5. Minor mods were for days not months onorbit for the cryo stage.This all depends on whether you plan on keeping cryos on board near ISS.  Given that they are not required I would dump em.  then you got no worries.  Just about the worst cryo storage place within 1 AU of the sun is docked to the ISS. You cannot control vehicle attitude and are in a high heating environment clamped to a hot structure.   Once you remove these constraints then all sorts of possibilities emerge.  Storing LH2 in an arbitrary state is hard and expensive.  Storing it with forethought about the environment is not that tough.  It is far easier to store ice cream in an Alaska winter than in an Arizona summer.  

6. The sub orbital injection by the CLV was for 2nd stage disposal, which would be used for EELV'sUnlike CLV the upper stage is light enough to take to orbit. It stays there until the CEV is ready to come home. Then you dump it like a Progress.  The thing only weighs 2.5t and is a balloon as you said.  Can't imagine a more "burn-up able" machine.

7. The CEV is designed for going to the moon. Additional mission is to go to the ISS. Moon drives the requirements, ISS gets what it can.This is certainly a laudable goal but as of right now the storable system is a major compromise that had to be done to meet an ISS schedule- not a lunar task.  This is a prime example of a cart before the horse decision.  NASA will have their hands full just getting the CEV CM done inside the schedule.  Everyone knows the storable decision was a major loss to extensibility for real Lunar and Mars missions.  Eventually you must make a cryo system.  It will cost hundreds of millions to develop an essentially dead-end stage.  Why would you EVER do this? Only because the CLV is not up to the job- it is a suborbital gizmo and NEEDS another stage to complete the real job. But to set the record straight it was never proposed to send an existing Centaur on a Lunar mission as a TLI stage.  That too is a bad idea.  What was proposed was the design of the Phase 1 Wide Body Centaur to do that task.  That vehicle uses all existing technology  and could be completed and flown multiple times long before the CEV CM ever is even ready for flight.  It has the most reliable engines and a flight proven avionics suite.  If you want to do a basic lunar mission it is a piece of cake to use even existing systems like the RCS.  If you insist on jumping right into 180 day lunar orbit durations you will need a fancier propulsion system which also does not require magic but is more sophisticated.  Total propellant load with boiloff reserves:  10mt.  Yep this machine is half the size of a regular Centaur.  If I was proposing crazy sh*t then I could see NASA spending $10 billion to get a much better CLV.  The present CLV architecture is worse along nearly every assessment axis: cost, performance, demonstrated reliability, development risk etc.  The present NASA course is not rational for sensible, risk-averse people.  It is fraught with gratuitous new hardware and untested teams.  Please note this: the American people are a patient bunch when they believe you are doing the right thing for the right reasons.  If, however, you are abusing this trust by making insider interest based decisions there can be a terrible price to pay.  NASA is risking not only a bunch of money but its future on this vision.

Can tell you work for LM.  But anyways

1.  Centaur and D-IV use the same engine.  Just different nozzle. Any issues affecting one will affect the other.  Dual engines for the Centaur only but a little extra thrust but not reliability or  engine out capability

2. Mass fraction of the Centaur is not that much different than the Deltas.  I have a chart from LM (at work) that shows this.  It isnt worth the headaches for manrating.  Also LW is going to structurally stable for future variants.

3.  those thrusters are to small for small orbit change and the RL-10 is too big.  Need mid range thrust and not thrusters

4.  LM avoided any interconnection between OSP and Centaur stating too expensive and hard.  Would have to start from zero to do this.  Major software changes were just one thing.

5. Your proposal was long term storage.  What would the CEV do for ISS undocking and deorbit, if no long term storage?

If it is a plausable option, why hasn't LM come forward with it.  Never seen it in any studies.
Title: RE: Methane dropped from CEV plans
Post by: Kayla on 04/23/2006 03:30 pm
NASA should learn from our current reliance on Soyuz and Proton that relying exclusively on a single rocket is nonsense.  Since Columbia we have only had 2 Astronauts at ISS because of the lack of a US launch capability to the ISS.  This is actually driven by lack of cargo. We have reduced the ISS to a holding pattern as we strive to recover.

In the future if we want a robust human space program in LEO or beyond we must have two launchers to maintain an assured access to space.  At the development cost & schedule of the CLV we are stuck with nothing for the next 8 years, and then optimistically we will have 1 rocket at $500M/launch.  Use of the EELV’s will allow 10 launches of the CEV for the same price as 4 launches of the CLV.  

NASA should immediately contract with both Boeing and Lockheed Martin for crew and cargo launches on EELV supporting initially ISS and hopefully much sooner than 2018 for exploration missions.  If other rockets are developed, and are reliable they should also be able to compete for this business.
Title: RE: Methane dropped from CEV plans
Post by: Kayla on 04/23/2006 03:31 pm
NASA should learn from our current reliance on Soyuz and Proton that relying exclusively on a single rocket is nonsense.  Since Columbia we have only had 2 Astronauts at ISS because of the lack of a US launch capability to the ISS.  This is actually driven by lack of cargo. We have reduced the ISS to a holding pattern as we strive to recover.

In the future if we want a robust human space program in LEO or beyond we must have two launchers to maintain an assured access to space.  At the development cost & schedule of the CLV we are stuck with nothing for the next 8 years, and then optimistically we will have 1 rocket at $500M/launch.  Use of the EELV’s will allow 10 launches of the CEV for the same price as 4 launches of the CLV.  

NASA should immediately contract with both Boeing and Lockheed Martin for crew and cargo launches on EELV supporting initially ISS and hopefully much sooner than 2018 for exploration missions.  If other rockets are developed, and are reliable they should also be able to compete for this business.
Title: RE: Methane dropped from CEV plans
Post by: Jamie Young on 04/23/2006 03:34 pm
Quote
Kayla - 23/4/2006  10:30 AM

NASA should immediately contract with both Boeing and Lockheed Martin for crew and cargo launches on EELV supporting initially ISS and hopefully much sooner than 2018 for exploration missions.  If other rockets are developed, and are reliable they should also be able to compete for this business.

So why are Boeing and Lockheed happily taking the millions off NASA to compete for the CLV/CEV etc? Why don't they come out and say "look, the plan in the ESAS isn't going to work. Here is what we suggest. Go with our suggestions or we're not going to get involved with the CLV."

Sure, business is business, but hasn't Lockheed being here before the X-33. Knowing it wouldn't work, but happy to take NASA money. When it came to them going on their own without NASA money, they pulled the plug. Is this going to happen again here?
Title: RE: Methane dropped from CEV plans
Post by: James Lowe1 on 04/23/2006 03:41 pm
I think what Jamie is asking is have these companies protested the plans, with a suggestion of better concepts?
Title: RE: Methane dropped from CEV plans
Post by: Bruhn on 04/23/2006 04:46 pm
Quote
Kayla - 23/4/2006  8:26 AM

Now start with a new launch vehicle (as CLV is) and tell me that the folks at MSFC can do better analysis on CLV than they can for the veteran Shuttle?

I can say with overwhelming confidence that the answer to this question is YES.  I say that because comparing the CLV to the STS analytically is apples to oranges.  A rocket is an order of magnitude easier to analyze than something as complex as STS was.  A rocket can be analyzed with 1960s technology.  You know the Saturn 1/1B was much harder to analyze than the Saturn V was with the Redstone and Jupiter tanks strapped together.  In the late 50's early 60's, analyzing the coupled dynamics of those tanks strapped together was a challenge.

There was no way a STS could be designed until the technology in analytical tools and computer technology was developed.  Now you fast forward to today, and we are building a comparatively easy vehicle (analytically) AND we have all the latest analytical tools, AND we have all the heritage data, lessons learned, etc.  So logically, the answer to your question is YES, MSFC can do better analysis on CLV than on STS.
Title: RE: Methane dropped from CEV plans
Post by: Tap-Sa on 04/23/2006 04:47 pm
Quote
Kayla - 23/4/2006  5:26 PM
   Likewise, ESAS assumes that the start failure rate is 1:3,333. Over the course of 116 (or so) Shuttle missions (348 engines) the Shuttle has had to abort 8 missions due to the lack of an SSME to start.  From this one can derive the SSME as having a start failure rate of 1 in 44.  As an air started engine, the lack of the engine to start is mission failure.

Whaaat? Is this figure really somewhere in the ESAS report? If so then clearly it's from the same bogus factory that produced STS probability. Just what is that 80s STS probability times three ;) Figures this round indicate that they have no real calculated origins, they just fell out of the sky when someone wished for a number indicating high reliability.

In addition to the actual SSME start failure rate mentioned in the quote, how can ESAS assume such stellar start reliability for airstarted SSME when the concept itself seems to turn into no-start? IOW how can you reliably quote probabilities to certain technology when you aren't even sure if it's doable?

So much for 1 in 450. Boeing and LM should contract Futron to come up with study stating EELV LOM figure of ... uh ... err ... 1 in 673! I'll allow Futron to quote me on that. Just between you and me, that too fell out of the sky, but at least it looks scientific and computed ;)

Title: RE: Methane dropped from CEV plans
Post by: Tap-Sa on 04/23/2006 05:10 pm
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James Lowe1 - 23/4/2006  7:41 PM

I think what Jamie is asking is have these companies protested the plans, with a suggestion of better concepts?

What reason would these companies have to guide NASA to do manned spaceflight 'right' ? They get their money anyway.

All the 'better' concepts have fundamental 'flaw'; they mean that many people, mainly at NASA, loose their jobs. And that seems to be ultimate no-no. Which is strange, given how large corporations have no problem sacking tens of thousands on a whim.
Title: RE: Methane dropped from CEV plans
Post by: Kayla on 04/23/2006 06:26 pm
I haven’t stated anything about disagreeing with the CEV.

With regard to the CLV/CaLV industry has worked with NASA on EELV derived alternatives.  However, with the change in the guard at HQ a year ago, it was made clear to industry that any company not directly supporting SDLV will not win future contracts (CLV, CEV, LSAM, everything) supporting exploration.  With that threat industry has pulled back alternatives that are believed to be superior.  No company can afford to be shut out of a market as large as exploration, even if they believe that better alternatives exist.  
Title: RE: Methane dropped from CEV plans
Post by: Chris Bergin on 04/23/2006 06:45 pm
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Kayla - 23/4/2006  7:26 PM

With regard to the CLV/CaLV industry has worked with NASA on EELV derived alternatives.  However, with the change in the guard at HQ a year ago, it was made clear to industry that any company not directly supporting SDLV will not win future contracts (CLV, CEV, LSAM, everything) supporting exploration.  With that threat industry has pulled back alternatives that are believed to be superior.  No company can afford to be shut out of a market as large as exploration, even if they believe that better alternatives exist.  

I've heard this a couple of times from Lockheed people and even NASA people. All the eggs in one basket, when the basket has holes in it, leads to a mess on the floor.
Title: RE: Methane dropped from CEV plans
Post by: Tap-Sa on 04/23/2006 07:24 pm
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Kayla - 23/4/2006  10:26 PM
 However, with the change in the guard at HQ a year ago, it was made clear to industry that any company not directly supporting SDLV will not win future contracts (CLV, CEV, LSAM, everything) supporting exploration.  

Isn't there legistlation to prevent this kind of tyranny. This is clearly skewing of competition.
Title: RE: Methane dropped from CEV plans
Post by: rcaron on 04/23/2006 09:06 pm
Tyranny? Yes, whenever the Administrator does something unpopular it MUST be tyranny.

I'm not sure where the big push for EELV usage is even coming from. Its not like the future of the EELV launch market is dependant on manned spaceflight. EELV is doing fine with DoD, commercial flights, and now even a NASA probe or two. Besides, the last thing we need is the entire U.S. launch profile being limited to what potentially is one company (United Launch Alliance). There needs to be diversity in the launch vehicles to have any robustness when problems arise (and in this business, they always arise).

Shuttle gear is a different story. Once Shuttle retires, a huge workforce is suddenly out of a job, and the architecture of the program shows you can't really ramp down the workforce and work with a "skeleton crew" for the last few flights. There needs to be a smooth transition to CEV this time, not the horribly disjointed phase we saw going Apollo -> Shuttle. Thus, there needs to be something that uses Shuttle gear. But we can't just go and build CaLV - we have ISS to finish, and we're already cuttting missions left and right to make ends meet. So, what is an SDLV that can lift people? The answer is the pogo-stick, i mean CLV.

Of course, if Boeing & Lock-Mart really want to fly crews on the EELVs they can propose it - NASA is looking for crew/cargo services to ISS. SpaceX is already looking into it with their 3.8m Dragon capsule.

The goal here is diversity in technical capability, not reduction so the EELV is not the one-vehicle-fits-all launcher.... Like the Shuttle was supposed to be...
Title: RE: Methane dropped from CEV plans
Post by: Tap-Sa on 04/23/2006 09:39 pm
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rcaron - 24/4/2006  1:06 AM

Tyranny? Yes, whenever the Administrator does something unpopular it MUST be tyranny.

 

It's not about a certain space-Admin doing the unpopular thing. It's the general idea that government entity shuts out certain players from competing for contracts just because said entity and the players have different opinions about viability of the item being contracted. The contractor most vocally pushing it's own alternative solution could still be the one able to provide best bid to contracts the entity opts to have. This applies to any public spending, from making space hardware to paving roads.
Title: RE: Methane dropped from CEV plans
Post by: rcaron on 04/23/2006 09:53 pm
Its clear that EELV does not suit NASA... and yet everybody is still pushing it. I can EASILY see them going to point of saying "if you say EELV one more time you won't get any contracts!" That is a powerful motivator.
Title: RE: Methane dropped from CEV plans
Post by: Tap-Sa on 04/23/2006 10:37 pm
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rcaron - 24/4/2006  1:53 AM

Its clear that EELV does not suit NASA

Maybe not 'as is'. But the Stick is still sort of soul-searching too. Would it be more cost-effective to modify existing real rockets to suit NASA, than trying to build something 'simple safe soon shuttle derived' (read: completely new launch vehicle with new engine and all) that aerodynamically resembles trying to shoot an arrow backwards, that is another question.
Title: RE: Methane dropped from CEV plans
Post by: rcaron on 04/24/2006 12:22 am
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Tap-Sa - 23/4/2006  6:37 PM

Maybe not 'as is'. But the Stick is still sort of soul-searching too. Would it be more cost-effective to modify existing real rockets to suit NASA, than trying to build something 'simple safe soon shuttle derived' (read: completely new launch vehicle with new engine and all) that aerodynamically resembles trying to shoot an arrow backwards, that is another question.

Aerodynamics aren't an issue here. They did, after all, get the existing Shuttle stack to fly! A larger diameter upper fairing has been used by many an EELV, and they have successful flight profiles. We're talking active guidance here, not some passive rocket. These things can handle the aerodynamic loads just fine.

Its not a completely new launch vehicle. Saying the CLV is completely new is like my earlier (and wrong) comments in another thread about Atlas Phase 2 being "completely new". The SRBs have had 80 flights in tandem after the redesign and are one of the most reliable boosters in inventory. Granted, changes to the SRB will have to be made, and those are outlined in the ESAS report, but its not a huge deal.

The upper stage, granted, is a different story. There's no need to go through the whole SSME/J2-S/J2-S+/J2-X scenario again, but its worth mentioning that the existing upper stages on the EELVs were found to be insufficient too, and as such you ended up with various J2 configs on top of an Atlas. J2, while it hasn't been made in forever, is a good engine and is worth revising.

Again, if it were just a question of the pogo-stick or Atlas Phase 2, I'd go w/ the Phase 2. Even assuming for the moment that they both have the same R&D costs, failure rates, etc, the stick is more appealing to NASA since it uses existing procedures, hardware, and personell. is anybody really surprised here by this?
Title: RE: Methane dropped from CEV plans
Post by: Jim on 04/24/2006 12:47 am
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Bruhn - 23/4/2006  12:46 PM
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Kayla - 23/4/2006  8:26 AMNow start with a new launch vehicle (as CLV is) and tell me that the folks at MSFC can do better analysis on CLV than they can for the veteran Shuttle?
I can say with overwhelming confidence that the answer to this question is YES.  I say that because comparing the CLV to the STS analytically is apples to oranges.  A rocket is an order of magnitude easier to analyze than something as complex as STS was.  A rocket can be analyzed with 1960s technology.  You know the Saturn 1/1B was much harder to analyze than the Saturn V was with the Redstone and Jupiter tanks strapped together.  In the late 50's early 60's, analyzing the coupled dynamics of those tanks strapped together was a challenge.There was no way a STS could be designed until the technology in analytical tools and computer technology was developed.  Now you fast forward to today, and we are building a comparatively easy vehicle (analytically) AND we have all the latest analytical tools, AND we have all the heritage data, lessons learned, etc.  So logically, the answer to your question is YES, MSFC can do better analysis on CLV than on STS.

It is not analysis he is referring to.  It is the ability of MSFC to produce anything flightworthy.  Since Saturn, track record is not good.
Title: RE: Methane dropped from CEV plans
Post by: Jim on 04/24/2006 12:58 am
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Bruhn - 23/4/2006  12:46 PM
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Kayla - 23/4/2006  8:26 AMNow start with a new launch vehicle (as CLV is) and tell me that the folks at MSFC can do better analysis on CLV than they can for the veteran Shuttle?
I can say with overwhelming confidence that the answer to this question is YES.  I say that because comparing the CLV to the STS analytically is apples to oranges.  A rocket is an order of magnitude easier to analyze than something as complex as STS was.  A rocket can be analyzed with 1960s technology.  You know the Saturn 1/1B was much harder to analyze than the Saturn V was with the Redstone and Jupiter tanks strapped together.  In the late 50's early 60's, analyzing the coupled dynamics of those tanks strapped together was a challenge.There was no way a STS could be designed until the technology in analytical tools and computer technology was developed.  Now you fast forward to today, and we are building a comparatively easy vehicle (analytically) AND we have all the latest analytical tools, AND we have all the heritage data, lessons learned, etc.  So logically, the answer to your question is YES, MSFC can do better analysis on CLV than on STS.

Just a note about the analysis.  The Saturns were overbuilt (much like most hw designed in that part of the country) , so detailed analysis wasn't required.  MSFC hated the Centaur because it wasn't built like a bridge.
Title: RE: Methane dropped from CEV plans
Post by: Jim on 04/24/2006 01:04 am
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rcaron - 23/4/2006  5:06 PM  I'm not sure where the big push for EELV usage is even coming from. Its not like the future of the EELV launch market is dependant on manned spaceflight. EELV is doing fine with DoD, commercial flights, and now even a NASA probe or two. Besides, the last thing we need is the entire U.S. launch profile being limited to what potentially is one company (United Launch Alliance). There needs to be diversity in the launch vehicles to have any robustness when problems arise (and in this business, they always arise).

EELV is not doing fine, the companies are losing their shirts, that's why they are forming ULA.  It maybe one company but it is two different rockets (except for 2nd engines). 

The push for EELV's is because there are solutions out there that are cheaper and a just as safe.
Title: RE: Methane dropped from CEV plans
Post by: kraisee on 04/24/2006 01:14 am
I know quite a few of the guys managing and working on the CLV today.   The ones I know ALL seem to have good experience and I see the "right stuff" in them to get the job done well.

I personally think the CLV is in pretty good hands at MSFC.

I've also been fairly impressed with the quality of the analysis work which is going on right now on Shuttle at different centers.   I don't think anything as extensive as the current testing has ever been done since the inception of the program in the 1970's!

NASA has been flying Shuttle based LARGELY on 30 year old test data, but STS-107 inspired NASA to take another truly thorough look at the STS system, and with the far more capable analytical systems we have today, they've been able to identify a bunch of issues/problems we previously didn't have any idea about.   That's a good thing because until you know what's wrong, you have no chance at fixing it.

I think that's all good news for the new program.   The guys who will be evaluating and testing the CLV and CaLV are getting a real chance to dust off their skills on a very complicated vehicle indeed, and I think they'll be well-versed and highly experienced by the time they have to run the extensive tests on the new vehicles.   I think the new program will be executed well, and I have a good degree of confidence in the people behind it.

Ross.
Title: RE: Methane dropped from CEV plans
Post by: Jim on 04/24/2006 01:32 am
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kraisee - 23/4/2006  9:14 PMI know quite a few of the guys managing and working on the CLV today.   The ones I know ALL seem to have good experience and I see the "right stuff" in them to get the job done well.I personally think the CLV is in pretty good hands at MSFC.


Good Experience? when has MSFC built anything flight worthy in house during the last two decades?
Title: RE: Methane dropped from CEV plans
Post by: yinzer on 04/24/2006 03:52 am
Indeed, NASA's experience at flying the Shuttle since STS-107 is not particularly stellar - one flight in three years?  Two in four?  Talk of cancelling it at that?

With NASA going to hypergolic propellants for lunar ascent and TEI, and something like half of the IMLEO being propellant, using the EELVs (built to support flight rates of 20 per year!  each!) and doing on orbit propellant transfer has to be looking like a better way to go.  If it can be done by 70's era Soviet computer technology, how hard can it possibly be?
Title: RE: Methane dropped from CEV plans
Post by: rcaron on 04/24/2006 04:37 am
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yinzer - 23/4/2006  11:52 PM

Indeed, NASA's experience at flying the Shuttle since STS-107 is not particularly stellar - one flight in three years?  Two in four?  Talk of cancelling it at that?

I'm not thrilled with the Shuttle flight rate either, but the one flight in 3 years is unfair. It took ~2.5 years to get back from Challenger/51-L, and we had a similar timeline for Columbia/107. Still, that leaves us at a rate of one launch per year, and we have 18 flights left and 3.5 years to do it.

These delays are driven by the fact that the Orbiter is a complicated machine and that we can't afford significant debris hitting the TPS. The CLV fixes that issue entirely. The Shuttle stack is good hardware, we just put the pieces together wrong...

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yinzer - 23/4/2006  11:52 PM
With NASA going to hypergolic propellants for lunar ascent and TEI, and something like half of the IMLEO being propellant, using the EELVs (built to support flight rates of 20 per year!  each!) and doing on orbit propellant transfer has to be looking like a better way to go.  

20 flights/year eh? I'm not so sure how realistic that is. Point in case - Delta strike. You want to have cyro tanks venting valuable propellant on orbit while we're working out employee benefits? I saw some plans that used EELVs entirely - for crew & cargo - and we were talking 6-8 launches for just a Moon flight! The chances of delays, docking failures, etc are far too high to risk that.

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yinzer - 23/4/2006  11:52 PM
If it can be done by 70's era Soviet computer technology, how hard can it possibly be?
Talk to the Europeans building the ATV (I had the fortunate opportunity to do so during a conference). The biggest difficulty they have had is the trying to replicate that Soviet computer technology and interface it with modern hardware. Also, given the # of EELV launches required for a lunar flight, the Soyuz/Progress has a very high risk of failing automatic. I don't have all the numbers offhand, but I distinctly recall automatic fouling up on more than one Soyuz/Progress occassion in recent past, and with 2 Soyuz/year and maybe 3 Progres/year, if you take the last 1.5 years or so of ISS history you have the equivilant difficulty of an EELV-lunar assembly. And, within the last 1.5 years, automatic docking has failed.

So, given that we can't actually reproduce Soviet technology, and that Soviet technology isn't even reliable enough, I think EELV for CaLV use is completely out of the question. Its debatable for CLV, but no way for CaLV.
Title: RE: Methane dropped from CEV plans
Post by: Kayla on 04/24/2006 01:26 pm
You are completely missing the point.

Some of us would actually like to see us explore the Moon and Mars rather than watch NASA spend the next 12 years and $20B trying to prove that they can design 2 rockets (CLV & CaLV).
Title: RE: Methane dropped from CEV plans
Post by: Kayla on 04/24/2006 01:36 pm
You are right on track!!!  If America truly wants a robust space program we must get over this rendezvousing and docking fear (Crewed, Automated and tele-operated).  A Mars sample return mission will require AR&D in Mars orbit.  Even with a CaLV, a Mars mission will require 4 or 5 launches.  Does NASA intend to have crew in space for each docking??

The only reason for a CaLV is to launch propellant to orbit.  The actual hardware (LSAM & EDS) is actually quite light.  Using AR&D with propellant transfer eliminates the need for the CaLV and its $10B price tag.  Not only this, but it provides flexibility to the Architecture.  NASA is going around in circles right now over performance on the CLV.  This will be much worse on the CaLV.  Having the ability to simply add another launch and fill the EDS up a little more allows the exploration architecture to accommodate changing mission demands, or worse boil-off than predicted.

Just as importantly is that the launch of propellant opens the door up to true launch competition.  This is especially true if NASA has an orbital maneuver vehicle to do the AR&D and the launchers simply lob propellant into the correct orbit.  Competition is truly American.  This is how we will bring the cost of space access down to the point where commercial tourism and eventually colonization can actually come to pass.
Title: RE: Methane dropped from CEV plans
Post by: Bruhn on 04/24/2006 02:58 pm
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Jim - 23/4/2006  8:32 PM

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kraisee - 23/4/2006  9:14 PMI know quite a few of the guys managing and working on the CLV today.   The ones I know ALL seem to have good experience and I see the "right stuff" in them to get the job done well.I personally think the CLV is in pretty good hands at MSFC.


Good Experience? when has MSFC built anything flight worthy in house during the last two decades?

Its not MSFC's mission to build flight hardware in house.  We only have limited capability here.  And I fail to see why you consistently heap all failure responsibilities on MSFC.  How about spreading the negativity around some.

If I were an astronaunt, and I truly wish I were, I would much rather place my life in the hands of a NASA developed LV where safety was the bottom line as opposed to an EELV whose bottom line was $$$.  It has always been NASA's policy that human tended spacecraft/modules use factors of safety of 1.4.  If you want to refer to this policy as 'bridge building', then thats your opinion.
Title: RE: Methane dropped from CEV plans
Post by: Jim on 04/24/2006 03:30 pm
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Bruhn - 24/4/2006  10:58 AM
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Jim - 23/4/2006  8:32 PM
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kraisee - 23/4/2006  9:14 PMI know quite a few of the guys managing and working on the CLV today.   The ones I know ALL seem to have good experience and I see the "right stuff" in them to get the job done well.I personally think the CLV is in pretty good hands at MSFC.


Good Experience? when has MSFC built anything flight worthy in house during the last two decades?
Its not MSFC's mission to build flight hardware in house.  We only have limited capability here.  And I fail to see why you consistently heap all failure responsibilities on MSFC.  How about spreading the negativity around some.If I were an astronaunt, and I truly wish I were, I would much rather place my life in the hands of a NASA developed LV where safety was the bottom line as opposed to an EELV whose bottom line was $$$.  It has always been NASA's policy that human tended spacecraft/modules use factors of safety of 1.4.  If you want to refer to this policy as 'bridge building', then thats your opinion.

Where was the 1.4 for the Mercury Atlas and Gemini Titan?

It depends on what you pay for.  Yes, the current EELV's were build for cost, but doesn't mean human rated ones would be. 
Look at MSFC's past record, OSP, orbital X-37, X-34, X-33
Title: RE: Methane dropped from CEV plans
Post by: Tap-Sa on 04/24/2006 05:02 pm
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rcaron - 24/4/2006  4:22 AM
  We're talking active guidance here, not some passive rocket. These things can handle the aerodynamic loads just fine.

Glitch in said active guidance means real bad day. Say TVC jams while nozzle is not pointing straight 'down'. You have oodles of torque trying to flip your already aerodynamically unstable vehicle, due to high thrust which you cannot turn off.

Another though about the loads; IIRC Challenger failure happened due to wind sheer bending a case joint so that blowby occured from previously damaged seal. This bending happened even when both ends of the SRB were attached to the ET. The only lateral force came from the wind, when SRB nozzle gimbals the aft attachment carries most of the torque elsewhere to the stack, no? When the Stick SRB gimbals the torque is carried through every joint, as is, since it's attached only from it's nose to payload on top. Possibly there's even fifth segment, another joint, longer stick, longer arm for torque. I'm not expert on structures at all but the way SRB is set up in CLV seems much more dangerous than how it's used in STS.

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the stick is more appealing to NASA since it uses existing procedures, hardware, and personell. is anybody really surprised here by this?

Unfortunately no :(
Title: RE: Methane dropped from CEV plans
Post by: yinzer on 04/24/2006 05:58 pm
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Bruhn - 24/4/2006  7:58 AM
If I were an astronaunt, and I truly wish I were, I would much rather place my life in the hands of a NASA developed LV where safety was the bottom line as opposed to an EELV whose bottom line was $$$.  It has always been NASA's policy that human tended spacecraft/modules use factors of safety of 1.4.  If you want to refer to this policy as 'bridge building', then thats your opinion.

How many safety waivers are there expected to be for the next Shuttle flight?

And how many unmanned launches have failed due to insufficient (1.4/1.2) structural safety margin?  These days launch vehicles fail due to poorly understood interactions between components and procedural errors, neither of which are particularly helped by higher structural margins, and both of which are made much, much worse by inexperience building and flying rockets.  An EELV that has flown 20 or 30 times is going to be pretty well wrung out, especially compared to a CaLV that flies once or twice a year, and was designed by people who haven't designed a rocket that flew in 20 years.
Title: RE: Methane dropped from CEV plans
Post by: Jim on 04/24/2006 06:21 pm
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yinzer - 24/4/2006  1:58 PM
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Bruhn - 24/4/2006  7:58 AMIf I were an astronaunt, and I truly wish I were, I would much rather place my life in the hands of a NASA developed LV where safety was the bottom line as opposed to an EELV whose bottom line was $$$.  It has always been NASA's policy that human tended spacecraft/modules use factors of safety of 1.4.  If you want to refer to this policy as 'bridge building', then thats your opinion.
How many safety waivers are there expected to be for the next Shuttle flight?And how many unmanned launches have failed due to insufficient (1.4/1.2) structural safety margin?  These days launch vehicles fail due to poorly understood interactions between components and procedural errors, neither of which are particularly helped by higher structural margins, and both of which are made much, much worse by inexperience building and flying rockets.  An EELV that has flown 20 or 30 times is going to be pretty well wrung out, especially compared to a CaLV that flies once or twice a year, and was designed by people who haven't designed a rocket that flew in 20 years.

Great point
Title: RE: Methane dropped from CEV plans
Post by: Norm Hartnett on 04/25/2006 01:45 am
Well this thread has wandered well OT but it is such a good discussion that I can understand the Moderator not pulling in the leash.
I’ve been catching up on my reading since I joined this forum and have spent most of the day reading this thread as well as the CEV and CLV threads. Since I am not a rocket scientist (unlike Jim) I have a few questions.

Where did the $500M per launch figure for the stick come from and is it accurate?

Is the $1B-3B development and man rating figure for the stick correct?

What is the cost of man rating the EELVs?

What are the cost figures looking like for vehicle prep and launch facilities between the stick and the EELV?

Will use of the EELV for VSE lower the cost of the EELV for both AF and NASA?

Does not using the stick for the CLV preclude the CaLV?

And finally back on topic.

If MSFC and the AF have been and are continuing to work on LOX/Methane engines why did the requirement get dropped in the first place? And what is the AF going to do with that engine anyway? :)
Title: RE: Methane dropped from CEV plans
Post by: rcaron on 04/25/2006 02:30 am
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Norm Hartnett - 24/4/2006  9:45 PM
Does not using the stick for the CLV preclude the CaLV?

If MSFC and the AF have been and are continuing to work on LOX/Methane engines why did the requirement get dropped in the first place? And what is the AF going to do with that engine anyway? :)

If we want a one-shot heavy lifter the CaLV is the only option, whether or not you use the stick. There are proponents out there that think 6-8 EELV launches for one CaLV launch is a good idea; I refer to my previous comments on why I'd be very weary about relying on automatic dockings with a high failure probability (due to sheer # of dockings required), a launch rate that has yet to be demonstrated, and the potential of cyro boil-off due to inevitable delays.

The LOX/LCH4 drop was part of the "Lunar Sooner" effort to get rid of items that have a signifcant probability of delaying the timeliine. This is, of course, at the expense of Mars compatibility and getting ourselves a nice flight history with these engines before we rely on them for a 6 month return trip. Despite MSFC/USAF's noteworthy advancements it is still quite a long way from flight-capabale, and I'm sure bugs will crop up in the dev process. LCH4 is one of the more benign cyrogenics as far as storability requirements, so maybe USAF wants it for that? Only speculation, of course.
Title: RE: Methane dropped from CEV plans
Post by: James Lowe1 on 04/25/2006 02:35 am
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Norm Hartnett - 24/4/2006  8:45 PM

Well this thread has wandered well OT but it is such a good discussion that I can understand the Moderator not pulling in the leash.


Users are encouraged to start new threads if topics are going off topic too much. We're trying to all self moderation here, with our intervention coming if there's any form of distruption (via Chris' zero tolerance rule).
Title: RE: Methane dropped from CEV plans
Post by: Norm Hartnett on 04/25/2006 02:51 am
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rcaron - 24/4/2006  9:30 PM

If we want a one-shot heavy lifter the CaLV is the only option, whether or not you use the stick. There are proponents out there that think 6-8 EELV launches for one CaLV launch is a good idea; I refer to my previous comments on why I'd be very weary about relying on automatic dockings with a high failure probability (due to sheer # of dockings required), a launch rate that has yet to be demonstrated, and the potential of cyro boil-off due to inevitable delays.

Without some form of station/tug for docking and fuel transfer the 6 to 8 EELV option seems out of the question even with a massive cost savings I should think.

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rcaron - 24/4/2006  9:30 PM
The LOX/LCH4 drop was part of the "Lunar Sooner" effort to get rid of items that have a signifcant probability of delaying the timeliine. This is, of course, at the expense of Mars compatibility and getting ourselves a nice flight history with these engines before we rely on them for a 6 month return trip. Despite MSFC/USAF's noteworthy advancements it is still quite a long way from flight-capabale, and I'm sure bugs will crop up in the dev process. LCH4 is one of the more benign cyrogenics as far as storability requirements, so maybe USAF wants it for that? Only speculation, of course.

Ah, then the MSFC/AF effort may contribute to a solution to the Mars effort at a later date and if things go well may be available for later stages of lunar exploration, perhaps.
Title: RE: Methane dropped from CEV plans
Post by: rcaron on 04/25/2006 03:00 am
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Norm Hartnett - 24/4/2006  10:51 PM
Without some form of station/tug for docking and fuel transfer the 6 to 8 EELV option seems out of the question even with a massive cost savings I should think.

A seperate station or tug is not required, and arguing pros/cons about such would definately be way out of left league. As each EELV-lofted element reaches orbit they can dock structurally with existing hardware as it would be configured for a lunar mission, and then transfer propellant in that manner (progress' docking system could refuel Sayult stations directly back in the day... not to again rely on unreplicable Soviet technology :-/)

EELV CaLV has enough cons next to it (in my opinion) without forcing a station handicap on them.
Title: RE: Methane dropped from CEV plans
Post by: Avron on 04/25/2006 03:30 am
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Jim - 23/4/2006  9:32 PM

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kraisee - 23/4/2006  9:14 PMI know quite a few of the guys managing and working on the CLV today.   The ones I know ALL seem to have good experience and I see the "right stuff" in them to get the job done well.I personally think the CLV is in pretty good hands at MSFC.


Good Experience? when has MSFC built anything flight worthy in house during the last two decades?

Humm was wondering when that would be noticed and noted..


Bruhn, help me here please... what does MSFC do for $2B a year?
Title: RE: Methane dropped from CEV plans
Post by: Norm Hartnett on 04/25/2006 03:30 am
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rcaron - 24/4/2006  10:00 PM

A seperate station or tug is not required, and arguing pros/cons about such would definately be way out of left league.

Sorry just a random thought on how to avoid that "unreplicable Soviet technology :-/)" :D

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rcaron

progress' docking system could refuel Sayult stations directly back in the day...

Err... They are still doing that on the ISS at two different ports are they not?
Title: RE: Methane dropped from CEV plans
Post by: rcaron on 04/25/2006 03:36 am
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Norm Hartnett - 24/4/2006  11:30 PM
Err... They are still doing that on the ISS at two different ports are they not?

I think so. I just remember reading about how the fueling lines worked in Sayult days from a nice Soyuz history book I got. Didn't know how modern transfers worked with the Progress - I do know what water transfers have to be monitored by the astronauts to minimize bubbles - not terribly automatic.
Title: RE: Methane dropped from CEV plans
Post by: Tap-Sa on 04/25/2006 11:27 am
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rcaron - 25/4/2006  6:30 AM
  I refer to my previous comments on why I'd be very weary about relying on automatic dockings with a high failure probability (due to sheer # of dockings required)

Ah unreliable/unreplicatable KURS. But you forgot to ask a very relevant question; how many times has acting of KURS resulted LOM? AFAIK never, at least not during ISS flights. It may be that the system has failed to do fully automatic docking, but then a mission controller on Earth grabs a joystick and does it on remote. So it's a nuisance if autopilot fails but because army of engineers is closely watching the mission anyway then plan B of going manual is not such a big deal.

(Not that I'd expect fully EELV-based lunar missions ever see the daylight, just don't see real technical showstoppers for it)

Btw a reliable docking system might make a good NASA Centennial Challenge competition. Start with purely software simulation. NASA provides API from which competing rendezvous&docking software packages get simulated sensory data (location, attitude, radar, laser rangers and whatnot) and can issue commands to virtual RCS. $250k would activate a lot of software/physics savvy nerds to attack the problem.
Title: RE: Methane dropped from CEV plans
Post by: Jim on 04/25/2006 12:10 pm
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Tap-Sa - 25/4/2006  7:27 AM
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rcaron - 25/4/2006  6:30 AM  I refer to my previous comments on why I'd be very weary about relying on automatic dockings with a high failure probability (due to sheer # of dockings required)
Ah unreliable/unreplicatable KURS. But you forgot to ask a very relevant question; how many times has acting of KURS resulted LOM? AFAIK never, at least not during ISS flights. It may be that the system has failed to do fully automatic docking, but then a mission controller on Earth grabs a joystick and does it on remote. So it's a nuisance if autopilot fails but because army of engineers is closely watching the mission anyway then plan B of going manual is not such a big deal.(Not that I'd expect fully EELV-based lunar missions ever see the daylight, just don't see real technical showstoppers for it)Btw a reliable docking system might make a good NASA Centennial Challenge competition. Start with purely software simulation. NASA provides API from which competing rendezvous&docking software packages get simulated sensory data (location, attitude, radar, laser rangers and whatnot) and can issue commands to virtual RCS. $250k would activate a lot of software/physics savvy nerds to attack the problem.

Just a correction, it is a cosmonaut onboard that takes a joystick (TORU system) and guides in the Progress.  Don't believe the KURS reliability numbers.  The cosmonauts get a bonus everytime they perform a manual docking for a Progress or Soyuz.  Something always doesn't look right near the end of an KURS automated docking (nudge, nudge, wink, wink)
Title: RE: Methane dropped from CEV plans
Post by: Tap-Sa on 04/26/2006 09:40 am
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Jim - 25/4/2006  4:10 PM
 Just a correction, it is a cosmonaut onboard that takes a joystick (TORU system) and guides in the Progress.  

Thanks. Quite sturdy looking hardware (more pics here (http://www.hightechscience.org/toru.htm)). The main point remains; somebody remotely guides the vehicle. Say if EDS would consist of six individual LOX tanks plus one LH2 and we ship and assemble those one by one without astronaut waiting in the destination then somebody with the remote control can do the job. I reckon the TORU system (or something similar) could be adjusted for being operated from Earth with slightly increased delay. To have a space station in the assembly orbit would be nice but I doubt there will be. AFAIK ISS inclination is too impractical.

NASA needs to overhaul the TORU for this millenia; cover the operator with latest VR-junk, 3D-view helmet, motion capture suit and whatnot. Connect RCS to finger movements :)
Title: RE: Methane dropped from CEV plans
Post by: hop on 04/26/2006 11:23 am
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Jim - 25/4/2006  5:10 AM
The cosmonauts get a bonus everytime they perform a manual docking for a Progress or Soyuz.  Something always doesn't look right near the end of an KURS automated docking (nudge, nudge, wink, wink)
I've heard that statement before, but I'm not sure I buy it. Most of the dockings are still in automatic mode, and at least some recent ones done in manual mode seemed to have involved very real failures.

On the subject of unreliability, it is worth noting that if an automatic docking system doesn't work on the first try, that doesn't inherently mean the mission is a failure. Many things can be diagnosed and worked around from the ground, as long as your system is smart enough to back off when things go wrong.  ISTR that happened a number of times in KURS development, and certainly looks like it would have been possible for some of the cases where manual dockings were used on ISS.

It is also worth noting that the worst failures of the Russian system involved TORU, and/or the man behind the joystick.
Title: RE: Methane dropped from CEV plans
Post by: publiusr on 04/30/2006 07:46 pm
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Avron - 24/4/2006  10:30 PM

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Jim - 23/4/2006  9:32 PM

Good Experience? when has MSFC built anything flight worthy in house during the last two decades?

Humm was wondering when that would be noticed and noted...

No need to be ugly. MSFC has good people there who would do good work--if people would let them!

Now I will concede that when it comes to upper stages and in-space propulsion, Lewis and Stan B should rule the roost and Marshall should stay out of it. MSFC's mandate was to produce large heavy lift rockets--and in recent years they have done everything but. I know that. But there were a few folks who WANTED Marshall to go back to its heavy lift mandate--who have been ignored by the Goldin Hordes. Let's not throw the baby out with the bathwater.

Though there is an amusing rumor about how a replica of a Goddard rocket was built as a hobby by Sackheim...

And it didn't work.

That just means we need to get rid of all the deadwood and get Bill Eoff (of Magnum fame) back and beg him to take over. All money there must needs go to big rocket production, and get the non-HLLV advocates to quit getting into other centers territory. That I will concede.

But we have good people working in my state--it is just that the competant ones get ignored, throw their hands up, and walk out.
But you see that everywhere now. I just get sick of all the Marshall bashing.

With Griffin supporting CaLV, I feel now is the time to support MSFC and to quit bashing it. You think Goddard is going to build anything, or JSC? l  

MSFC was bogged down with crappy SLI-pushers with heavy-lift advocates having been ignored for too long.

I just fear we will see the Stick built and any bad experience from that nix CaLV. And we will have yet another of those d___ed "20-tons-and-no-more" medium boosters clogging the LV arena.

Sigh.
Title: RE: Methane dropped from CEV plans
Post by: Kayla on 04/30/2006 11:18 pm
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publiusr - 30/4/2006  2:46 PM

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Avron - 24/4/2006  10:30 PM

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Jim - 23/4/2006  9:32 PM

Good Experience? when has MSFC built anything flight worthy in house during the last two decades?

Humm was wondering when that would be noticed and noted...

No need to be ugly. MSFC has good people there who would do good work--if people would let them!

Now I will concede that when it comes to upper stages and in-space propulsion, Lewis and Stan B should rule the roost and Marshall should stay out of it. MSFC's mandate was to produce large heavy lift rockets--and in recent years they have done everything but. I know that. But there were a few folks who WANTED Marshall to go back to its heavy lift mandate--who have been ignored by the Goldin Hordes. Let's not throw the baby out with the bathwater.

Though there is an amusing rumor about how a replica of a Goddard rocket was built as a hobby by Sackheim...

And it didn't work.

That just means we need to get rid of all the deadwood and get Bill Eoff (of Magnum fame) back and beg him to take over. All money there must needs go to big rocket production, and get the non-HLLV advocates to quit getting into other centers territory. That I will concede.

But we have good people working in my state--it is just that the competant ones get ignored, throw their hands up, and walk out.

Not trying to bash the folks at MSFC or elsewhere in NASA (OK, maybe a couple at the top).  There are a lot of brilliant folks throughout NASA.

But I’m curious, what new rocket has MSFC developed and flown in the last 25 years? I think it is worth it to be fully honest with ourselves.  Not admitting ones limitations is the surest direction to failure!

By the way, are you dissing Sackheim?
Title: RE: Methane dropped from CEV plans
Post by: Avron on 05/01/2006 01:33 am
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publiusr - 30/4/2006  3:46 PM

But we have good people working in my state--it is just that the competant ones get ignored, throw their hands up, and walk out.
But you see that everywhere now.


And how I would like to see these good people move us forward, at the rate we saw for the Gemini and apollo teams, we have the tools, the people, something is stopping them, it is that what I Bash.

If we are to attract great talent to engineering, we cannot continue on the course, where the buracrate is king, That is killing the drive and free will of others, while producing Zero, other than meaningless words...  while violating the basic concept of freedom... that I will bash, as it must be stamped out..
Title: RE: Methane dropped from CEV plans
Post by: quark on 05/01/2006 05:14 am
I would like to see MSFC move on to something else.  Like landers and rovers and habitats and in-space stages and other things exploration related.

The centroid of LV development and operations has gone to industry.  As it should have.  NASA is a government agency.  It should be on the frontier where there are not established private industry capabilities.  The current ESAS approach has NASA in effect competing with industry, taking business away from industry, instead of its historical purpose of paving the way and opening up new markets.

MSFC is staffed by great engineers and scientists, but they have no experience developing expendable launch vehicles.  The course we are on is bad from many perspectives.  It weakens the LV industrial base, and it risks the exploration program by putting the first critical step into inexperienced hands.
Title: RE: Methane dropped from CEV plans
Post by: kraisee on 05/01/2006 08:54 am
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Avron - 30/4/2006  9:33 PM

And how I would like to see these good people move us forward, at the rate we saw for the Gemini and apollo teams, we have the tools, the people, something is stopping them, it is that what I Bash.

I personally think Shuttle and ISS Construction are draining so much of the budget that its holding everything else up and squeezing the life out of virtually all the new development work.   And it will continue to do so until it finally retires in 2010.

If it weren't for the life-blood-sucking program, we'd get CLV, CEV, CaLV, EDS and LSAM all years ahead of the current schedule, and with CaLV we could still finish the ISS around 2014 if we still wanted to.


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If we are to attract great talent to engineering, we cannot continue on the course, where the buracrate is king, That is killing the drive and free will of others, while producing Zero, other than meaningless words...  while violating the basic concept of freedom... that I will bash, as it must be stamped out..

Oh how do I agree!

I know some people bash Griffin, but I'm so glad a real engineering mind is back in charge of NASA for once.   O'Keefe was a good man.   But Goldin...   Yeeesh.

We will get engineering spirit back in the country only when the dream of the moon is closer at hand.   When children realise that they could one day go to the moon themselves if they only study hard at school, they will choose to do so all for themselves.   We will not have to encourage those who choose to live their own dreams.

Ross.
Title: RE: Methane dropped from CEV plans
Post by: Jim on 05/01/2006 12:21 pm
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quark - 1/5/2006  1:14 AMI would like to see MSFC move on to something else.  Like landers and rovers and habitats and in-space stages and other things exploration related.The centroid of LV development and operations has gone to industry.  As it should have.  NASA is a government agency.  It should be on the frontier where there are not established private industry capabilities.  The current ESAS approach has NASA in effect competing with industry, taking business away from industry, instead of its historical purpose of paving the way and opening up new markets.MSFC is staffed by great engineers and scientists, but they have no experience developing expendable launch vehicles.  The course we are on is bad from many perspectives.  It weakens the LV industrial base, and it risks the exploration program by putting the first critical step into inexperienced hands.

Hear hear
Title: RE: Methane dropped from CEV plans
Post by: Lunar Dreamer on 05/01/2006 02:51 pm
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kraisee - 1/5/2006  3:54 AM

If it weren't for the life-blood-sucking program, we'd get CLV, CEV, CaLV, EDS and LSAM all years ahead of the current schedule, and with CaLV we could still finish the ISS around 2014 if we still wanted to.


If that was the case, and the Shuttle was retired now, how fast could we have these five elements? Because you can't take away testing and certfications before rolling new vehicles out and I think it's a false statement from people who just want to see the Shuttle ended, imho.
Title: RE: Methane dropped from CEV plans
Post by: Kayla on 05/02/2006 02:11 am
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kraisee - 1/5/2006  3:54 AM

I personally think Shuttle and ISS Construction are draining so much of the budget that its holding everything else up and squeezing the life out of virtually all the new development work.   And it will continue to do so until it finally retires in 2010.

If it weren't for the life-blood-sucking program, we'd get CLV, CEV, CaLV, EDS and LSAM all years ahead of the current schedule, and with CaLV we could still finish the ISS around 2014 if we still wanted to.

Ross.

I'm actually quite confused with your comments Ross.  You argued earlier that we have to go down the SDLV path to keep shuttle jobs to enable exploration.  Than you go on to try and suggest that shuttle is cheaper than EELV.  Now you are saying that  Shuttle is a "life-blood-sucking program".  Which is it?

If we take the shuttle mentality we will continue to have an army launching a few times a year, once again very expensive.  Does anyone really believe that magically SDLV will shed its enormous costs?  If not this will be an anchor preventing us from going anywhere just like the last 25 years!
Title: RE: Methane dropped from CEV plans
Post by: HailColumbia on 05/02/2006 02:19 am
no, no, no.  His point is that keeping the shuttle around until 2010 is delaying the CaLV.  The shuttle can lift somthing like 19-20 tons to LEO. CaLV with its 100+ ton payloads is more efficiant.  Drop the shuttle now, and those funds immedatly transfer to CaLV and lead to men on the moon faster.  You should see his chart from a few months back, very impressive.
Title: RE: Methane dropped from CEV plans
Post by: kraisee on 05/02/2006 06:38 am
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Kayla - 1/5/2006  10:11 PM

...you go on to try and suggest that shuttle is cheaper than EELV.

Pardon?

I have said no such thing, ever.

If you are referring to my big post the other day where I broke down the broad costs for EELV, Shuttle and Ares launchers, please go back and re-check the figures there again.   You will see that Shuttle is FAR more expensive than EELV for $/kg to LEO, by about 4 times.   There again, the Shuttle-derived Ares vehicles NASA is building will ultimately be about two to three times more cost effective than the EELV's.

Shuttle, to me, is a horrendous waste of current budget resources, has a pathetic performance and requires an extortionate amount of time to process - all primarily because of the reusable and overly complicated Orbiter.

I have been firmly of the opinion that it should be retired immediately, although I would consider flying one more service mission to Hubble.

I have also previously stated that if the current 1 in every 87 flight failure rate borne-out so far for Shuttle continues, we have less than a 1 in 5 chance of getting through the 17 remaining flights planned without another disaster, and I do not believe NASA should be risking the entire future of the VSE by risking flying the Shuttle so many more times when CaLV could be used far more cost effectvely instead.

Consistently for the last year or more, I have stated that the sooner we retire Shuttle, the sooner we can start the transition into the new program.   It is my belief that every year we continue to waste flying Shuttle missions in order to partially complete the ISS, we put off the return to the Moon by another year and waste the opportunity to ultimately finish the full ISS which we could do with CaLV.

Make no mistake, I will continue to say so at any given opportunity.

Ross.
Title: RE: Methane dropped from CEV plans
Post by: Tap-Sa on 05/02/2006 07:05 am
I'm serious, the decision has already been made and unless there is such a massive critical error that it'll scuttle the whole plan, the decision has been made and we all need to get on the same page, or get left behind. The train is already moving dude...

I'll continue to believe that NASA has control of the money for the STS program to do with whatever it wishes, and that NASA has already made its choices and is now actively persuing them.

Everything else is just wishful thinking.


;)

Btw (1 - 1/87)17 yields 0.82 probability that remaining flights happen without disasters.

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There again, the Shuttle-derived Ares vehicles NASA is building will ultimately be about two to three times more cost effective than the EELV's.

How come you bash the shuttle, vehicle NASA built,  so freely and yet adamantly believe that another vehicle NASA insists on building will be a heaven sent delivering all promises made? Rather ... dualist thinking.
Title: RE: Methane dropped from CEV plans
Post by: kraisee on 05/02/2006 08:47 am
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Tap-Sa - 2/5/2006  3:05 AM

Btw (1 - 1/87)17 yields 0.82 probability that remaining flights happen without disasters.

Yeah, I said 87 didn't I?   Meant Shuttle's proven record of 2/114 (1:57) failure rate, which results in 1 in 2.9 chance of losing another orbiter in the next 17 flights.

Mind you, even with the 1/87 rate that means 82% probability of success = 18% probability of failure.   That's still close to the 1 in 5 chance I mentioned.

That's the problem with statistics, you can make them say almost anything you want.   Although both of these result are in the 1 in 4 (+/-1) ballpark, which is still pretty crappy odds for us to be risking the future of the exploration program on IMHO.


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How come you bash the shuttle, vehicle NASA built,  so freely and yet adamantly believe that another vehicle NASA insists on building will be a heaven sent delivering all promises made? Rather ... dualist thinking.

Its not dualist thinking, its contextual thinking.

The big difference is that NASA, this time, is simply not trying to push the boundaries of what's possible as was done with Shuttle.   Shuttle was an awful lot of new concepts brought together - reusablity, wings, new materials, side-mounted payloads, crew & payload together, payload return capability, runway landings etc etc.   It was also an unheard of degree of complexity brought together too, and yet it was a system which was never designed to have a crew escape system.

While some elements are common, it is the conceptual design of the new launchers which is so much simpler than Shuttle.   The designs return to the very basics of rocketry, and are fundamentally very simple from the inception of the program.   All in a drive to get the safest possible vehicle we can make (I'll qualify that, of course, by mentioning they are still constrained by the available resources at this time; budget, engines, facilities, workforce, political will etc).

CLV, fundamentally is one of the simplest possible designs - A single solid motor for the first stage, with a single engine on a liquid upper stage and the crew module & full escape system placed on top.   That's basically all there is to it.   Nobody has made a conceptually simpler manned rocket since Mercury/Gemini!

CaLV, fundamentally is just a vertically stacked two-stage rocket, with solid booster strapons and the payload is placed on top.   That's a pretty common configuration for a rocket anywhere in the world, and is a very well understood concept which has been well-proven over and over again for 40-odd years now.   The only unusual factor is the large size and thus the capacity of the vehicle.


Although Shuttle is a quarter century old now, it is still a radically unusual configuration for a rocket.   The Russians tried the same basic concept about 20 years ago, flew it once and then promtly retired it because it just wasn't cost effective and simple (that means safe) as their other systems.   As it stands, America didn't accept that lesson until 2003, yet will still continue to fly it for another four years.

The configuration of the Shuttle launch vehicle is a complicated one.    That complexity has meant that after 25 years of use, it still is not as well-proven as we'd like it to be.   It also has some pretty serious, and now quite obvious, flaws in the design too.   Columbia graphically demonstrated one of the Shuttle's unique flaws, a flaw which no regular vertical rocket design would ever have suffered from.   The current fleet were all re-classified to experimental craft again, specifically because the configuration is no longer considered to be as safe as we would wish.

Yet individual elements of the Shuttle system actually work very well.   For example, the SRB's now have 226 successful manned launches, and over 35 successful test firings under their belts - which is better than any other engine in America's arsenal.   The SSME's have 337 successful manned launches under their belts, with just two premature shutdowns in the flight history, both caused by faulty instrumentation, not mechanical failure.

The Full Shuttle Stack actually places 115 tons of material into space every time it launches to the ISS, but the final useful payload, because of the mass of the Orbiter vehicle itself, is only 16 tons, or just 14% of the stuff which was placed up there.   The same basic hardware, if just assembled in a different configuration, could actually put about 95+ tons of truly useful payload up on every flight.   An evolved configuration of that same basic hardware is going to ultimately be able to put nearly 150 tons of useful stuff up there in the form of the CaLV.

These good elements just do not work so well together when "combined" into the horrifically complicated STS system we continue flying today though.   For example, if there were no Orbiters riding on the side of the ET, the tank foam shedding issue becomes completely irrelevant.   Similarly, if there had been no external tank next to the SRB on the ill-fated STS-51L's flight, the burn-through the SRB suffered could not have caused the strut to fail, which caused the tank to rupture.   Analysis shows that if an even worse burn-through were to occur on a CLV, it would not put the crew, nor the mission, at critical risk.   The SRB's are actually fixed these days, so the CaLV can take that particular risk, also it is not so dangerous because it is not planned to actually launch with crew aboard it, just lots and lots of payload.

The basic elements of the Shuttle, if simply put together in a new way, can be made into vehicles which are far, far safer than Shuttle.

Ross.
Title: RE: Methane dropped from CEV plans
Post by: josh_simonson on 05/02/2006 06:38 pm
As I understand it, NASA is contractually obligated to pay for the shuttle through 2010 and dropping the program now doesn't save much money.  If NASA defaulted on it's contracts, the contractors would demand more money up front for future projects because there would be a risk of default.  

It's like trying to get ridd of car payments by throwing away the car.  Doesn't work that way.
Title: RE: Methane dropped from CEV plans
Post by: kraisee on 05/02/2006 07:48 pm
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josh_simonson - 2/5/2006  2:38 PM

As I understand it, NASA is contractually obligated to pay for the shuttle through 2010 and dropping the program now doesn't save much money.  If NASA defaulted on it's contracts, the contractors would demand more money up front for future projects because there would be a risk of default.  

It's like trying to get ridd of car payments by throwing away the car.  Doesn't work that way.

From the stuff that I've heard (nothing official) all the contractors seem quite willing to get into the new program whenever NASA wants to.   Fundamentally we're talking about LM and Boeing (including their 90% co-ownership of USA) taking the lion's share of current Shuttle budgets, and they both know that they're going to be doing the bulk of the new program too, so they're not worried about losing money from this transition and there would be no significant loss to NASA to just re-negotiate the contracts whenever they want.   For example, if the current flight manifest were to be borne out, and the last flight of Shuttle actually happenend in 2009, the Shuttle program would be decommissioned then and the contracts would transition into the Exploration stuff there instead of 2010.

To continue your analogy, when you trade in a car for a newer one, you can usually transfer your payments to that new vehicle too.

Its not the contracts which are the big hold-up, its the the fact that the US government must complete its political obligations for the international partner nations in the ISS project, and the subsequent decision to do all the construction using the Shuttle which is preventing anything moving fast on the VSE yet.

Ross.
Title: RE: Methane dropped from CEV plans
Post by: Jim on 05/02/2006 11:32 pm
USA is not guaranteed any work.    The hardware providers are going to process their own hardware, not USA.
Title: RE: Methane dropped from CEV plans
Post by: Kayla on 05/02/2006 11:44 pm
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kraisee - 2/5/2006  3:47 AM

CLV, fundamentally is one of the simplest possible designs - A single solid motor for the first stage, with a single engine on a liquid upper stage and the crew module & full escape system placed on top.   That's basically all there is to it.   Nobody has made a conceptually simpler manned rocket since Mercury/Gemini!
Ross.

If it is so simple why does it take well over $7B and 8 years to get there????  EELV's were accomplished in a fraction of that time for a fraction of the cost!
Title: RE: Methane dropped from CEV plans
Post by: Kayla on 05/02/2006 11:52 pm
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kraisee - 2/5/2006  3:47 AM
Yet individual elements of the Shuttle system actually work very well.   For example, the SRB's now have 226 successful manned launches, and over 35 successful test firings under their belts - which is better than any other engine in America's arsenal.   The SSME's have 337 successful manned launches under their belts, with just two premature shutdowns in the flight history, both caused by faulty instrumentation, not mechanical failure.
.

You are slightly forgetting the RL10 with 400 or so flights and thousands of ground firings
And ATK's Gem solids on the Delta 2 with something like 800 firings and 1 failure.

There are other engines that have even more experience than the ATK SRB's

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These good elements just do not work so well together when "combined" into the horrifically complicated STS system we continue flying today though.   For example, if there were no Orbiters riding on the side of the ET, the tank foam shedding issue becomes completely irrelevant.   Similarly, if there had been no external tank next to the SRB on the ill-fated STS-51L's flight, the burn-through the SRB suffered could not have caused the strut to fail, which caused the tank to rupture.   Analysis shows that if an even worse burn-through were to occur on a CLV, it would not put the crew, nor the mission, at critical risk.   The SRB's are actually fixed these days, so the CaLV can take that particular risk, also it is not so dangerous because it is not planned to actually launch with crew aboard it, just lots and lots of payload.

The basic elements of the Shuttle, if simply put together in a new way, can be made into vehicles which are far, far safer than Shuttle.

Ross.

I love it when folks say just simply put to gether the various parts of a rocket and Wala, you have an even better rocket.  This integration is what makes a Rocket Scientist!!!  This is the hard, expensive and risky part.  How do you get it all to work together.
Title: RE: Methane dropped from CEV plans
Post by: kraisee on 05/03/2006 04:52 am
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Kayla - 2/5/2006  7:52 PM

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kraisee - 2/5/2006  3:47 AM
Yet individual elements of the Shuttle system actually work very well.   For example, the SRB's now have 226 successful manned launches, and over 35 successful test firings under their belts - which is better than any other engine in America's arsenal.   The SSME's have 337 successful manned launches under their belts, with just two premature shutdowns in the flight history, both caused by faulty instrumentation, not mechanical failure.
.

You are slightly forgetting the RL10 with 400 or so flights and thousands of ground firings
And ATK's Gem solids on the Delta 2 with something like 800 firings and 1 failure.

There are other engines that have even more experience than the ATK SRB's


As susual, you jump to conclusions without actually reading my comments fully.   Please note the words I have had to highlight in my quoted comments above.

Unless RL-10 or GEM solids have been flying some black-ops manned craft from Area 51 that we haven't heard of, they have not got any MANNED use under their belts at all, and in fact are not even rated for any manned use at all (RL-10 probably will be for the new program though).


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These good elements just do not work so well together when "combined" into the horrifically complicated STS system we continue flying today though.   For example, if there were no Orbiters riding on the side of the ET, the tank foam shedding issue becomes completely irrelevant.   Similarly, if there had been no external tank next to the SRB on the ill-fated STS-51L's flight, the burn-through the SRB suffered could not have caused the strut to fail, which caused the tank to rupture.   Analysis shows that if an even worse burn-through were to occur on a CLV, it would not put the crew, nor the mission, at critical risk.   The SRB's are actually fixed these days, so the CaLV can take that particular risk, also it is not so dangerous because it is not planned to actually launch with crew aboard it, just lots and lots of payload.

The basic elements of the Shuttle, if simply put together in a new way, can be made into vehicles which are far, far safer than Shuttle.

Ross.

I love it when folks say just simply put to gether the various parts of a rocket and Wala, you have an even better rocket.  This integration is what makes a Rocket Scientist!!!  This is the hard, expensive and risky part.  How do you get it all to work together.


Kayla, I've told you once that sinking to that level is unworthy of you.   You're smart, you're well informed, you have no reason to make comments at that level.

It cheapens the quality of real discussions to the point that the whole forum loses integrity, and I don't believe that's something any of us wish to have happen here.   The quality of discussions here has been generally very high.   Lets not actively do anything to lower it, okay?   If you have a useful comment instead of just sniping for the sakes of sniping, then please make it.   Sniping is common on so many of the other boards, but unless I'm mistaken it isn't welcome here.

Pedantry and word games just to gain one-upmanship to make you feel better, is a game I don't wish any part of.   It reflects badly on the writer, and frankly it just fraks me off.   I've tried to give you signs that it isn't welcome, even a few gentle jabs back in your own direction to try to get you to stop, but you seem to have ignored all my attempts thus far:   So I'm going to say it now as bluntly as I can - please quit it.   I came to this group to try to get away from all the bitchy ones out there, and I don't want NSF to fall into the same bad habits.

You know precisely what I meant, yet you decided to take a cheap shot.

For the record:   I repeated four or five times in that single post that I was talking on a "conceptual" level, not the level of "execution".   Tap Sa basically asked me why I had a problem with Shuttle, but not with the SDLV's.   My prime difference between Shuttle and it's SDLV brethren is very specifically the fundamental "conceptual design" behind the vehicles.   I didn't think anyone could possibly miss the fact that "conceptual" discussions is a completely different thing to the "execution" level.   The execution level is frankly irrelevant to the points I'm trying to make in my discussion with Tap Sa.

In a purely "conceptual" context like I was using, it is a relatively "simple" change to put the payload on top of a rocket instead of hanging on the side.   I would certainly agree, in a different discussion, that the physical execution of this change would indeed be a radical engineering project, but it still remains a "simple" change at the purely conceptual level I was describing.

I will go on and detail all the conceptual changes which I think make CLV and CaLV significantly better concepts than Shuttle if Tap Sa or someone else would really like, heck maybe even the "execution" aspects if people want to get into that depth, but I'll only deem to reply to logical discussions, reasoned arguments and pleasantly presented questions on this subject from now on.

Ross.
Title: RE: Methane dropped from CEV plans
Post by: yinzer on 05/03/2006 07:20 am
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kraisee - 2/5/2006  9:52 PM

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Kayla - 2/5/2006  7:52 PM
You are slightly forgetting the RL10 with 400 or so flights and thousands of ground firings
And ATK's Gem solids on the Delta 2 with something like 800 firings and 1 failure.

There are other engines that have even more experience than the ATK SRB's


As susual, you jump to conclusions without actually reading my comments fully.   Please note the words I have had to highlight in my quoted comments above.

Unless RL-10 or GEM solids have been flying some black-ops manned craft from Area 51 that we haven't heard of, they have not got any MANNED use under their belts at all, and in fact are not even rated for any manned use at all (RL-10 probably will be for the new program though).

Look at the table on page 472 of the ESAS full report.  An upper stage with 2 RL-10s is predicted to be more reliable than one with one J-2S.  An upper stage with four RL-10s is vastly more reliable.  "Man rating" is supposed to provide increased reliability; if you already have much higher reliability than engines that are considered acceptable for manned use, what's gained by going through the process?
Title: RE: Methane dropped from CEV plans
Post by: kraisee on 05/03/2006 08:32 am
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Kayla - 2/5/2006  7:44 PM

If it is so simple why does it take well over $7B and 8 years to get there????  EELV's were accomplished in a fraction of that time for a fraction of the cost!

The "Moorman Study" was presented by the DOD to Congress in April 1994.   It was followed immediately by the official EELV program proposal being presented to the White House by the US Air Force on 17th May 1994.   President Clinton signed the National Space Transportation Policy on 5th August 1995, and the USAF immediately created the official EELV Program Office within just 4 days of that authorisation!    After conducting a few months of initial work, an RFP was distributed to select companies in May of 1995.   A downselect from 4 bidders to just LM & Boeing as the final contractors occurred in December 1996, and the further downselect due around 1998 was never implemented, leaving the two contractors to continue competing all the way into production.

The very first maiden test flight of an Atlas-V EELV didn't take place until 21st August 2002 - which was 8 years and 12 days after the official creation of the EELV program.    The first Delta-IV EELV flew just two months after the Atlas.


As for costs, its simple:   They were never man-rated.   You want to see costs rise?   Just man rate them.   Historically, the guideline I've heard is that adding in the human requirement triples or quadruples the development price of any given launcher, and roughly doubles the cost of every flight.

Ross.
Title: RE: Methane dropped from CEV plans
Post by: Sergi Manstov on 05/03/2006 08:45 am
Can users use civil talk when answering people's posts. We will remove those that cannot or lock threads. Zero tolerance.
Title: RE: Methane dropped from CEV plans
Post by: kraisee on 05/03/2006 08:56 am
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yinzer - 3/5/2006  3:20 AM

Look at the table on page 472 of the ESAS full report.  An upper stage with 2 RL-10s is predicted to be more reliable than one with one J-2S.  An upper stage with four RL-10s is vastly more reliable.  "Man rating" is supposed to provide increased reliability; if you already have much higher reliability than engines that are considered acceptable for manned use, what's gained by going through the process?

There are a lot of different factors to consider when man-rating a vehicle.  The process involves exhaustive testing, re-testing and analysis over and over again into more things than are checked for unmanned vehicles.   Things like determining how an engine might fail is not so important for unmanned payloads because whether it never fires or blows up still normally results in a loss of the payload & the mission.   On a manned craft you obviously want to make sure that your engines don't fail at all, but because that's impossible to do realistically, you have to assume failures will happen and make sure they are not going to be life threteneing when they do go wrong.   They have to put a lot of work in to make sure that when it ever does fail, it shouldn't fail by blowing up the entire craft as it dies.   That may require redesigning some parts to make them stronger, and more cble to survive critical failure modes, or it may just assess that a certain software controlled sequence would be able to shut the engine down safely in case of a detectable problem.   Many of these sorts of issues are done on unmanned rockets too, just not as exhaustively and thoroughly as for manned craft.

Also, more generically, there will be an extensive analysis into trying to predict every single type of failure every single element of a vehicle can suffer from and if one failure here will have any effect on another element anywhere else in the vehicle.   If you know how a piece can go wrong, you may be able to mitigate the amount of harm it can do when it fails by having already prepared some sort of backup system elsewhere.

Another key area will be the software which controls all the different elements of a craft.   It will have to be critically examined far more thoroughly than for an unmanned launch, because it not just a dollar value you lose if things go wrong, it becomes a national disaster when crews are lost.    Software qualification for manned flight ops tends to be a really long and incredibly expensive process, really only rivalled by the software qualification for controlling nuclear powerstations!

In short, its a process of far more comprehensive checking and mitigating process for problems than is implemented for unmanned boosters.   It takes an awful lot longer, and costs an awful lot more.

Ross.
Title: RE: Methane dropped from CEV plans
Post by: Chris Bergin on 05/03/2006 09:27 am
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Sergi Manstov - 3/5/2006  9:45 AM

Can users use civil talk when answering people's posts. We will remove those that cannot or lock threads. Zero tolerance.

Ah the wonders of a growing forum.

Everyone will respect, repeat, respect everyone's comments - regardless if they seem like utter bollocks to you or not. If we get any crap from anyone - right out of the door. That's the only way to keep this forum away from the hell holes some of you came from.

I know we've got a lot of high level space industry professionals here - and we've had previous experiences where one lead engineer thought some "jump-start space fan who thinks he's an engineer" was (heaven's forbid) disagreeing with him. Ironically that happened to be "his superior" with a rival launch services company....it just doesn't seem like that when people are using nicknames to post on a forum.

Keep that in mind at all times. Argue, but keep it civil. Any pissing matches and I'll lock threads faster than you can say "but he said my rocket's ISP was shit" ;)

If anyone has a problem, PM or Mail me.
Title: RE: Methane dropped from CEV plans
Post by: rcaron on 05/03/2006 09:32 am
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Chris Bergin - 3/5/2006  5:27 AM
Any pissing matches and I'll lock threads faster than you can say "but he said my rocket's ISP was shit" ;)

I literally doubled over laughing when I read that!
Title: RE: Methane dropped from CEV plans
Post by: publiusr on 05/04/2006 06:24 pm
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Tap-Sa - 2/5/2006  2:05 AM

How come you bash the shuttle, vehicle NASA built,  so freely and yet adamantly believe that another vehicle NASA insists on building will be a heaven sent delivering all promises made? Rather ... dualist thinking.

No, it is simple truth. You don't have an orbiter that keeps you in fits all the time.  Keeping things civil here--no offence, but I prefer that NASA keep things in house and that we listen to spaceflight veterans there, rather than be subject to Primes who want to build it their way and charge us out the wazoo for multiple EELV assembly costs. That is what we should be suspect of. Griffin keeping things in house is a GOOD thing.

NASA has put more craft in orbit than any one of us has, after all.

With all the flak Griffin has been getting, I'd say he was on target.
Title: RE: Methane dropped from CEV plans
Post by: Jim on 05/04/2006 10:01 pm
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publiusr - 4/5/2006  2:24 PM
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Tap-Sa - 2/5/2006  2:05 AMHow come you bash the shuttle, vehicle NASA built,  so freely and yet adamantly believe that another vehicle NASA insists on building will be a heaven sent delivering all promises made? Rather ... dualist thinking.
No, it is simple truth. You don't have an orbiter that keeps you in fits all the time.  Keeping things civil here--no offence, but I prefer that NASA keep things in house and that we listen to spaceflight veterans there, rather than be subject to Primes who want to build it their way and charge us out the wazoo for multiple EELV assembly costs. That is what we should be suspect of. Griffin keeping things in house is a GOOD thing. NASA has put more craft in orbit than any one of us has, after all.With all the flak Griffin has been getting, I'd say he was on target.

NASA has no LV design experience.  FACT

NASA inhouse costs are higher than the primes

Who are going to build the ESAS LVs?  The primes.

Where do you get all this EELV costs and Prime contractors bullying NASA.  It is not happening.
Title: RE: Methane dropped from CEV plans
Post by: ericr on 05/04/2006 10:57 pm
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Chris Bergin - 3/5/2006  4:27 AM
Everyone will respect, repeat, respect everyone's comments ... That's the only way to keep this forum away from the hell holes some of you came from...
Amen brother!

Thank-you Sergi!
Thank-you Chris!

I really enjoy hanging around in your neck of the woods!
Title: RE: Methane dropped from CEV plans
Post by: Kayla on 05/05/2006 02:43 am
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kraisee - 3/5/2006  3:56 AM

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yinzer - 3/5/2006  3:20 AM

Look at the table on page 472 of the ESAS full report.  An upper stage with 2 RL-10s is predicted to be more reliable than one with one J-2S.  An upper stage with four RL-10s is vastly more reliable.  "Man rating" is supposed to provide increased reliability; if you already have much higher reliability than engines that are considered acceptable for manned use, what's gained by going through the process?

There are a lot of different factors to consider when man-rating a vehicle.  The process involves exhaustive testing, re-testing and analysis over and over again into more things than are checked for unmanned vehicles.   Things like determining how an engine might fail is not so important for unmanned payloads because whether it never fires or blows up still normally results in a loss of the payload & the mission.   On a manned craft you obviously want to make sure that your engines don't fail at all, but because that's impossible to do realistically, you have to assume failures will happen and make sure they are not going to be life threteneing when they do go wrong.   They have to put a lot of work in to make sure that when it ever does fail, it shouldn't fail by blowing up the entire craft as it dies.   That may require redesigning some parts to make them stronger, and more cble to survive critical failure modes, or it may just assess that a certain software controlled sequence would be able to shut the engine down safely in case of a detectable problem.   Many of these sorts of issues are done on unmanned rockets too, just not as exhaustively and thoroughly as for manned craft.

Also, more generically, there will be an extensive analysis into trying to predict every single type of failure every single element of a vehicle can suffer from and if one failure here will have any effect on another element anywhere else in the vehicle.   If you know how a piece can go wrong, you may be able to mitigate the amount of harm it can do when it fails by having already prepared some sort of backup system elsewhere.

Another key area will be the software which controls all the different elements of a craft.   It will have to be critically examined far more thoroughly than for an unmanned launch, because it not just a dollar value you lose if things go wrong, it becomes a national disaster when crews are lost.    Software qualification for manned flight ops tends to be a really long and incredibly expensive process, really only rivalled by the software qualification for controlling nuclear powerstations!

In short, its a process of far more comprehensive checking and mitigating process for problems than is implemented for unmanned boosters.   It takes an awful lot longer, and costs an awful lot more.

Ross.

I'll do my best to be very polite to you Ross...

The question was about the RL10 engine.  What specifically with the engine is wrong?  The RL10 engine, thanks to its very benign operating conditions, has arguably the lowest cat fraction of any engine in operation. One can abuse it, broken cooling tubes excetra and it still works.  I'm only aware of a single failure (ground and flight) that may have caused collateral damage, and this is in thousands of firings.

One can stand behind the term "man rated" all one wants.  The key is does a system work in actual practice.  The RL10 isn't perfect.  I've certainly got improvements that I'd like to make to it, but, wow, it's hard to argue with success
Title: RE: Methane dropped from CEV plans
Post by: Tap-Sa on 05/05/2006 07:27 am
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kraisee - 2/5/2006  12:47 PM
 
The basic elements of the Shuttle, if simply put together in a new way, can be made into vehicles which are far, far safer than Shuttle.

Ross.

I agree completely. What I doubt is NASA being able to build and fly CLV cheaper than what EELV based solution would cost. But IIRC you wrote that you have some new interesting documents with numbers proving otherwise, looking forward to see those.
Title: RE: Methane dropped from CEV plans
Post by: Tap-Sa on 05/05/2006 07:33 am
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Jim - 5/5/2006  2:01 AM
 Who are going to build the ESAS LVs?  The primes.

And this is going to happen with cost+fee deal, right? Meaning it doesn't much bother the primes if the costs balloon, unlike if they were contracted for launch services at fixed prices.
Title: RE: Methane dropped from CEV plans
Post by: Tap-Sa on 05/05/2006 08:03 am
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Kayla - 5/5/2006  6:43 AM
 
The question was about the RL10 engine.  What specifically with the engine is wrong?  

Nothing but too low thrust ... IF the first stage is giant SRB with oodles of thrust and ISP that is sh... oops :) ... wanting.

With SRB the second stage + payload has to be massive enough in order to keep the G levels tolerable. The poor ISP and short burn time of SRB mean the second stage begins it's journey barely above atmosphere and has very limited time to deliver a lion's share of the speed required to get into orbit. The time limit requires considerable T/W from the beginning or the burn would take too long and stage falls back to Earth.
Title: RE: Methane dropped from CEV plans
Post by: Kayla on 05/05/2006 12:03 pm
This is a great point.  Contracting for a launch service in a competitive environment is the way to keep launch costs down.
Title: RE: Methane dropped from CEV plans
Post by: Kayla on 05/05/2006 12:07 pm
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Tap-Sa - 5/5/2006  3:03 AM

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Kayla - 5/5/2006  6:43 AM
 
The question was about the RL10 engine.  What specifically with the engine is wrong?  

Nothing but too low thrust ... IF the first stage is giant SRB with oodles of thrust and ISP that is sh... oops :) ... wanting.

With SRB the second stage + payload has to be massive enough in order to keep the G levels tolerable. The poor ISP and short burn time of SRB mean the second stage begins it's journey barely above atmosphere and has very limited time to deliver a lion's share of the speed required to get into orbit. The time limit requires considerable T/W from the beginning or the burn would take too long and stage falls back to Earth.

You are absolutely right about the fact that an SRB first stage requires a huge upper stage with large thrust.

An Atlas booster stage however worked very well with an RL10 powered upper stage.  The low cat fraction and reliability of the RL10 make clustering of RL10's very attractive due to the fact that one can truly attain affective engine out.
Title: RE: Methane dropped from CEV plans
Post by: publiusr on 05/05/2006 05:54 pm
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Kayla - 5/5/2006  7:03 AM

This is a great point.  Contracting for a launch service in a competitive environment is the way to keep launch costs down.

No it isn't--or you will be paying for EELV evolutions and they will try to sell you a CaLV in the end anyway. Keep things in house and don't be dictated to. That is Griffins method that I support. And with ULA, there are only two groups--it and ATK. ATK won, and ULA lost. Time to move on.
Title: RE: Methane dropped from CEV plans
Post by: Jim on 05/05/2006 06:15 pm
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publiusr - 5/5/2006  1:54 PM
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Kayla - 5/5/2006  7:03 AMThis is a great point.  Contracting for a launch service in a competitive environment is the way to keep launch costs down.
No it isn't--or you will be paying for EELV evolutions and they will try to sell you a CaLV in the end anyway. Keep things in house and don't be dictated to. That is Griffins method that I support. And with ULA, there are only two groups--it and ATK. ATK won, and ULA lost. Time to move on.

ULA does not exist.   In house does not have experience
Title: RE: Methane dropped from CEV plans
Post by: rcaron on 05/05/2006 08:31 pm
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Jim - 5/5/2006  2:15 PM
ULA does not exist.   In house does not have experience

Granted, ULA does not exist, but as I understand it the merger in a business sense only - both the Delta and Atlas lines will continue to be offered, and there can be ready transfer of a payload from one vehicle to another in case of delays (I can only infer some sort of standardized payload adapter would be required).

In house may not have experience, but that's not due to their lack of trying. Also, I want things in-house! NASA's internal technical competance has been eroding away over the decades as more and more things are contracted out. Compared to the NACA/original NASA, what we have now is much more management only. In-house technical capability needs to improve for NASA's survival, I mean we're in a very real since picking up where we left off 30 years ago, and yet the skillsets don't match anymore.

The only way to increase capability and gain experience is by working on these things.

I should point out that the competitive environment mentioned doesn't actually work. If things were kept "competitive" then EELV would have been downselected to one manufacturer a long time ago. But of course traditional economic models don't work when the programs are government subsidized and government contracted.

The flight rate neccessary for EELV/CaLV has not been proven. Risks (both flight and development) associated with a half dozen dockings (where a crew is not yet on site, mind you) per mission are not trivial. The division of mass over so many vehicles is less efficient than a single shot. SDV/CLV has hardware commonality with SDV/CaLV in regards to the boosters and J-2X (and the CLV upper stage definately has ET heritage written all over it). SDV/CLV uses existing NASA personell.

Plus, and this is the biggest point, is that this has already been decided! I don't know why we're even still talking about SDV/EELV. Granted, there as the mass increases beyond the current capability, but the solution is to tweak booster performance, not replace the booster!
Title: RE: Methane dropped from CEV plans
Post by: impulse on 05/06/2006 06:08 am
In house may not have experience, but that's not due to their lack of trying. Also, I want things in-house! NASA's internal technical competance has been eroding away over the decades as more and more things are contracted out. Compared to the NACA/original NASA, what we have now is much more management only. In-house technical capability needs to improve for NASA's survival, I mean we're in a very real since picking up where we left off 30 years ago, and yet the skillsets don't match anymore.

Yep those old NASA airplanes sure were great weren't they.  Lets get a better calibration- NACA did all the grunt work of testing and analysis that was used by private corporations to design and build competitive airplanes.  NACA was an enormous advantage to US industry.  That is a model that works.  What NASA is proposing to do now is effectively make their own airplanes so that they stay in practice.  There is NO talk of advancing technology.  It is deliberatly shied away from- because they have let many key technologies founder for decades.  They were bled white by Shuttle.  This model of government-industry interaction is rotten to the foundations.  NASA should issue a spec for what the end mission is and let industry compete to meet that mission.  Despite its inefficiencies it is the only proven way to suppress costs and get the best technology for the job.  



I should point out that the competitive environment mentioned doesn't actually work. If things were kept "competitive" then EELV would have been downselected to one manufacturer a long time ago. But of course traditional economic models don't work when the programs are government subsidized and government contracted.

The EELV program was highly competitive and resulted in a reduction in costs to orbit of roughly 50% of previous systems.  Even with the collapse of commercial launch. That little fact is conveniently forgotten most of the time.  

It is highly likely that the USAF will downselect to one supplier in coming years.  But they would prefer to have two that have viable business cases so that in the event of a problem they have assured access to space.  They are absolutely reliant on space based assets and know it.  This is why it is rather laughable to think that EELV are some sort of scary unreliable rocket- there are crucial national assets that directly impact the lives of real soldiers in the field that rely on these rockets.  The criticality of these assets is probably an order of magnitude above any NASA activity.  Hence they are willing, at present, to spend the equivalent of two F-22's per year to maintain parallel suppliers.

One of the key features of an EELV derived launch architecture is that there are enormous benefits to both programs.  Even if the vehicles are not identical they share 90% of their critical hardware.  This means that for the first time the vendors of engines, bottles, thrusters, valves and boxes will see high rates.  That alone is worth billions to the two government parties. And with rate comes repeatability and even better overall reliability.



The flight rate neccessary for EELV/CaLV has not been proven. Risks (both flight and development) associated with a half dozen dockings (where a crew is not yet on site, mind you) per mission are not trivial. The division of mass over so many vehicles is less efficient than a single shot. SDV/CLV has hardware commonality with SDV/CaLV in regards to the boosters and J-2X (and the CLV upper stage definately has ET heritage written all over it). SDV/CLV uses existing NASA personell.

Use of existing EELV's "as is" is probably not optimal for the long run.  They are totally adequate for near term stuff like ISS access.  The evolution plan for Atlas to support NASA's exploration goals took the immediate steps to meet immediate goals.  It took the next steps as the mission expanded.  Despite what Mr Griffin thinks, this incremental "spiral" approach to modifying vehicle design is the only proven method for controlling cost and risk on ambitious technology programs.  You can be cavalier but if you "blank sheet of paper" it you will end up in deep trouble.  Witness Ariane 5, Delta III, H2, Falcon.  How NASA has the authority to behave in such an irresponsible manner with taxpayer money is a mystery to me.  There are known successful approaches to complex system design problems just like MIL-HDBK-5 has proven methods for materials allowables.  You don't hear anyone arguing with MIL.  Calibration point: Ariane spent something like 4 times what Atlas did to achieve effectively identical performance.  And they ended up with multiple failures.  These are smart, competent engineers who had one of the most successful rockets in history under their belts and look how they got burned. NASA is not immune.

Also, if you think through the exploration problem to the end, if you don't have autonomous docking and propellant transfer you have no business going to Mars or the moon.  This problem that you seem to think is so tough has already been mostly solved.  The technology is no more scary than an autopilot doing autoland.  In fact it is much easier.  I agree that doing gratuitous docking is foolish. But insisting that you can avoid ARD is just plain wrong.  

Plus, and this is the biggest point, is that this has already been decided! I don't know why we're even still talking about SDV/EELV. Granted, there as the mass increases beyond the current capability, but the solution is to tweak booster performance, not replace the booster![/QUOTE]

You know you sound just like the folks in the late 70's who swore that Shuttle was going to eliminate expendables forever since it was such an awesome design.  It turned out that a lot of bad decisions had been made in that design and we ended up paying for those with effectively three decades of stagnation in manned spaceflight.  In the meantime there has been absolutely tremendous advancement in the commercial space arena.  The failure of Shuttle to live up to its promises made that possible really.  As such the centroid of knowledge for expendable vehicle design now is firmly centered over industry.  NASA should learn from those with direct, recent experience.  Learning is good right?

A lot of us are not motivated by what our badge says but by the realization that the same fundamental design errors are being made again- some of them for the same bad reasons.  Some out of simple ignorance or fear.  We designed these expendable launch vehicles for NASA not out of corporate greed but out of wanting to give the American public the launch system that they deserve.  They deserve the best.  ESAS is not even close to the best.  We feel that being silent when we can see blatantly bad designs being foisted upon the lay public as the "best we can do" is a direct violation of the fundamental trust people place in engineers.  If we want to avoid the mistakes of Shuttle then we cannot participate in a sick group-think that prevents open discussion.  And let me mention that Mr Griffin himself forced the removal of multiple AIAA papers that were going to illuminate these alternatives to the ESAS last fall.  He made the calls and dozens were pulled to avoid any alternatives being made public.  This alone should be a warning that the culture of NASA senior management has some serious problems.  In their blind drive to force a half-baked solution down everyone's throats they have stooped to a level that to me is a fundamental violation of acceptable behavior in science and engineering.  How would we feel if this was done on nuclear reactor design?    

We want to go to the moon and Mars and we want to do it in our lifetimes.  We think that NOW is the time to force these architectures to stand on their own feet in the light of day and be fairly compared.  Realistically they are mostly viewgraphs at present.  There is still time for reason to prevail.  You have heard many folks call for real competition to bring out the best in every entity both Government and industry.  Maybe a  competitive fly-off is pretty much the only fair way to get a ground-truth based decision.  In any event, design by executive fiat is a poor path to follow.
Title: RE: Methane dropped from CEV plans
Post by: rcaron on 05/06/2006 08:39 am
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What NASA is proposing to do now is effectively make their own airplanes so that they stay in practice.  There is NO talk of advancing technology.
That's not entirely accurate. The lox/lch4 engines were an advancement of technology proposed (in the original ESAS anyway) and the air-lit SSME was an obvious challenge. So, for a time perhaps, NASA was willing to advance technology. The fact that both were recinded is most unfortunate.

I should point out that if one is not in practice, how can technology be advanced? A lot of work is necessary to get back to the NASA that was strong advantage for the nation in driving technology forward.

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NASA should issue a spec for what the end mission is and let industry compete to meet that mission.  Despite its inefficiencies it is the only proven way to suppress costs and get the best technology for the job.
To make a worthwhile specification that makes sense to the contractors NASA needs to improve its technical know-how. The only way to improve technical know-how is to do things in house. Also, what exactly are the Phase 1 and Phase 2 CEV contracts than a competition?

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The EELV program was highly competitive and resulted in a reduction in costs to orbit of roughly 50% of previous systems.  Even with the collapse of commercial launch. That little fact is conveniently forgotten most of the time.  
From what I have heard, EELV economically is in very rough shape, which is what created the need for the ULA proposal. Perhaps the costs have been reduced too far, sacraficing sustainability of the programs?

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This is why it is rather laughable to think that EELV are some sort of scary unreliable rocket- there are crucial national assets that directly impact the lives of real soldiers in the field that rely on these rockets.  The criticality of these assets is probably an order of magnitude above any NASA activity.
The requirements of orbital assets are very different than NASA requirements. Due to their very critality, the networks (GPS, communication transponders, et al) have inherent capability to deal with failures and absenses of spacecraft. GPS has robust margins, and systems continue to function even with the lost of a communications satellite or two earlier in the year on launch. Therefore, launch vehicle reliability, while high, doesn't have to be AS high as a NASA mission. Beyond TDRS, what network of anything does NASA maintain in space? Even assuming for the moment that the Shuttle was an unmanned vehicle, what do you think would have happened if we lost, say, the Destiny laboratory on launch? That was so expensive a backup could not be built. When manned flight is factored into the equation it becomes even more dire.

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impulse - 6/5/2006  2:08 AM
One of the key features of an EELV derived launch architecture is that there are enormous benefits to both programs.  Even if the vehicles are not identical they share 90% of their critical hardware.  This means that for the first time the vendors of engines, bottles, thrusters, valves and boxes will see high rates.  That alone is worth billions to the two government parties. And with rate comes repeatability and even better overall reliability.
Of course high rates would be achieved if the necessary launch rate were approximately doubled! Also, to assume increased flight rate automatically improves reliability would be mistaken. Mistakes happen during high repeatability. People get complacent. With higher flight rates the launch range and facilities get backed up - reconfiguring the Eastern range can take weeks, and Falcon 1 had numerous delays despite having its own launch site due to the range being occupied for missile defense tests and the like. Plus, it isn't clear to me yet how EELV is of enormous benefit to the exploration program - it sounds more like an operational headache to me.

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Use of existing EELV's "as is" is probably not optimal for the long run.  They are totally adequate for near term stuff like ISS access.  The evolution plan for Atlas to support NASA's exploration goals took the immediate steps to meet immediate goals.  It took the next steps as the mission expanded.  Despite what Mr Griffin thinks, this incremental "spiral" approach to modifying vehicle design is the only proven method for controlling cost and risk on ambitious technology programs.
They are not "adequate" for even ISS access. To maintain sufficient abort windows the SM needs sufficient propellant to put the total payload requirements a couple mtons over capacity. Granted, the CEV is overkill for ISS flights (reference CEV's 5m diameter vs Dragon's 3.6m), but no nation has ever operated two different manned orbital spacecraft simultaneously. Now, before people start hitting me with technicalities, what I mean by this is that we never had Apollo in unison with the Shuttle, or the DynaSoar with Mercury. Even Russian's Buran, which overlaped the Soyuz program, was never manned. Thus, we're sending CEV to ISS because we need CEV for later. And, unless we talk about Atlas Phase 2 (and who's going to pay for it?) EELV can't make the cut.

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You can be cavalier but if you "blank sheet of paper" it you will end up in deep trouble.  Witness Ariane 5, Delta III, H2, Falcon.  How NASA has the authority to behave in such an irresponsible manner with taxpayer money is a mystery to me.
CLV/CaLV are hardly blank sheets of paper. These designs have flight-proven hardware and have been fleshed out for decades. The CaLV bears striking similarity to Zubrin's Ares. You simultaneously critizise NASA for using a "blank sheet of paper" (which its not) and not a lack of technology innovation (which requires at least some blank pages)...

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Also, if you think through the exploration problem to the end, if you don't have autonomous docking and propellant transfer you have no business going to Mars or the moon.  This problem that you seem to think is so tough has already been mostly solved.  The technology is no more scary than an autopilot doing autoland.  In fact it is much easier.  I agree that doing gratuitous docking is foolish. But insisting that you can avoid ARD is just plain wrong.
AR&D has not been solved. Instead of dwelling on my previous Kurs references, the two experimental USAF spacecraft to test AR&D were not entirely successful. ATV has been delayed for years in large part due to the automatic rendevous - and it doesn't even dock automatically! It is instead "caught" by the station's arm and subsequently berthed (much like the MPLMs are). I assume by gratuitous docking you're referring to many dockings - and that's exactly what an EELV-based exploration would require. Can AR&D be avoided completely of course not? Can you minimize the risks of AR&D? Absolutely. Besides, in the current architecture there's always a man-in-the-loop without radio latency. This would most definately not be the case if EELVs were to replace the CaLV.

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You know you sound just like the folks in the late 70's who swore that Shuttle was going to eliminate expendables forever since it was such an awesome design.  It turned out that a lot of bad decisions had been made in that design and we ended up paying for those with effectively three decades of stagnation in manned spaceflight.  In the meantime there has been absolutely tremendous advancement in the commercial space arena.  The failure of Shuttle to live up to its promises made that possible really.  As such the centroid of knowledge for expendable vehicle design now is firmly centered over industry.  NASA should learn from those with direct, recent experience.  Learning is good right?
I am in no way stipulating that CLV & CaLV are solutions to everything like the Shuttle was proclaimed. These vehicles are not flying DoD assets, they are not going to have two week turnaround times, reusability is not emphasized. Commercial space systems will not fly on these vehicles. Neither will ISS hardware. Science missions most likely not (Ulysses and Galileo's launch times were very much not optimal due to Shuttle delays - space science community would much perfer Delta/Atlas). The CLV & CaLV are not "awesome" designs - they rely on heritage hardware, don't expand the envelope appreciably, and despite ideas such as the ASRM and, LRB, and flyback boosters none of these will be implemented.

The Shuttle was the world's first attempt at operational resusable spaceplane. Dynasoar didn't make it all the way. While the Shuttle hasn't lived up to expetations, only hindsight is 20/20. It was a attempt, and someday when the technology's better we'll try again to make access to LEO routine.

The expendable launch vehicles do not line up with NASA's goals. Thus, I'm not sure how industry's centroid of knowledge on expendables is relevent. Learning is good - and somebody needs to learn how to build a really big launch vehicle. If industry had a Saturn V equivilent the situation would be very much different and NASA could finally stop focusing on the near-space and start exploring the fringes again.  

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A lot of us are not motivated by what our badge says but by the realization that the same fundamental design errors are being made again- some of them for the same bad reasons.  Some out of simple ignorance or fear.
While I agree the aspects of ESAS with regards to the lunar side of things are not ideal (lack of L1 utilization, limited surface tme, no provisions for long duration facilities, etc). These problems are resultant of NASA wanting to mirror Apollo methodology since that's the only way that its ever been done. Dropping lox/lch4 is another such problem. But the CaLV is not, as you put it, a "fundamental design error". It will get the critical lunar hardware up in a single shot, and Mars hardware in a few shots. How many launches would it take from a D4-H or Atlas Phase 2 to make a Mars mission? 10? 20? We NEED a big booster.

Now, how this relates to the CLV/stick is pretty simple. NASA can't, at this time, afford the development of the CaLV due to Shuttle/ISS commitments. There's also the workforce/Congress issue. So, how can you keep (at least some) of the workforce and yet advance the CaLV without actually funding the CaLV? You use a subset of the CaLV hardware, in this case the SRB (hopefully 5 element), J2-X, and have Michoud build effectively a mini-ET for the upper stage. The upper stage will take far different loading than the ET, of course, due to the vertical stacking, but guess what? The CaLV uber-ET will experience the same kinds of loads, albeit much greater.

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We designed these expendable launch vehicles for NASA not out of corporate greed but out of wanting to give the American public the launch system that they deserve.  They deserve the best.  ESAS is not even close to the best.
The American public does have the launch system they deserve for the assets so critical to its survival, what you deemed "an order of magnitude" more important to the nation than NASA activities. Space assets are critical to the economic and security interests of this nation, but a strong manned NASA exploration program has much greater impacts in the long run.

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We feel that being silent when we can see blatantly bad designs being foisted upon the lay public as the "best we can do" is a direct violation of the fundamental trust people place in engineers.  If we want to avoid the mistakes of Shuttle then we cannot participate in a sick group-think that prevents open discussion.
Engineers do not live in a vacuum, and programs that do not consider political and economic viability are doomed to failure. NASP, SDI, X-33, X-38, the list goes on. All programs that would have been of value to this nation that were canceled for being too bold, too expensive, or not using the appropriate congressional districts. Granted, the long timeline of the VSE will be difficult to sustain, but that is a necessity of the economics. If you, say, fix the economics by stopping Shuttle/ISS you have international politics stopping you.

I appreciate your unwillingness to follow the group think and have open discussion - and here we are. But is EELV a solution to everything? No, it is not. I'm afraid there is such a tendancy to try to apply EELVs to so many different scenarios, in part due to the difficult economics, that some are equally blinded by group think -- that isn't NASA centric.

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And let me mention that Mr Griffin himself forced the removal of multiple AIAA papers that were going to illuminate these alternatives to the ESAS last fall.  He made the calls and dozens were pulled to avoid any alternatives being made public.  This alone should be a warning that the culture of NASA senior management has some serious problems.  In their blind drive to force a half-baked solution down everyone's throats they have stooped to a level that to me is a fundamental violation of acceptable behavior in science and engineering.  How would we feel if this was done on nuclear reactor design?
I was not aware of this restriction of papers. That is very unfortunate and it does tarnish my respect for Dr. Griffin (who I hold in high regard). However, I would not call a 2 month engineering study blind. Granted, when presented in the fall ESAS was not complete, what one may call "half-baked".  However, the ESAS report itself was nearly there and the remaining issues in the are being worked. ESAS took into account prior designs and numerous lengthy reports that were previously written, including a lot of material on EELV.

Ironically, I think nuclear reactor designs most definately have been restricted information and have been withheld. That is very sensitive material and since it has direct security implications I, as an American citizen, would be very disapointed if it had not been censored. Obviously secrets cannot be contained forever, and now nuclear security must take a defense of the materials as opposed to defense of the knowledge, but there was a time were the latter was required and effective.

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We want to go to the moon and Mars and we want to do it in our lifetimes.  We think that NOW is the time to force these architectures to stand on their own feet in the light of day and be fairly compared.  Realistically they are mostly viewgraphs at present.  There is still time for reason to prevail.  
I completely agree, if changes are to be made now is the time to make them. More important than reaching the Moon & Mars is making the program sustainable. Operational difficulties must be minimized and we need to prevent the crash in the program after Apollo.

I haven't seen sufficent reasoning to replace CaLV with EELVs. You want to get rid CaLV and CLV? Then replace them - build a Saturn V, start Atlas Phase 2, revive the F-1 engine, actually prove AR&D with high reliability. There's plenty for industry to take on. Build the J2-X.

Don't have the funds you say? Could never get Boeing/LockMart execs to give the go-ahead? Now you have an sense for NASA's predicament. The program is woefully underfunded, and Congress can easily kill the program if their pet projects and districts are not met.

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You have heard many folks call for real competition to bring out the best in every entity both Government and industry.  Maybe a  competitive fly-off is pretty much the only fair way to get a ground-truth based decision.  In any event, design by executive fiat is a poor path to follow.
Government vs industry? huh? The very notion of flying the stick against an EELV is rediculous - it is a substantial waste of funds (both government and private) and were designed wth very different purposes. And, while design by executive fiat may not yield the ideal engineering solution, it does aid in making sure that the program does happen - instead of remaining as viewgraphs and dreams for history to dutifully record as "what could have been..."
Title: RE: Methane dropped from CEV plans
Post by: kraisee on 05/06/2006 09:34 pm
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impulse - 6/5/2006  2:08 AM
The EELV program was highly competitive and resulted in a reduction in costs to orbit of roughly 50% of previous systems.  Even with the collapse of commercial launch. That little fact is conveniently forgotten most of the time.  

The actual documented costs for the DoD-funded EELV Program actually show a massively different story to the one which has been reported so far.

As we all know, the primary purpose of the EELV Program was to launch DoD satellites through to 2020.   The only place where EELV's are more fiscally efficient than the boosters they replaced, is in the Heavy categories exclusively, specifically in comparison to the Titan-IV they replace in that category.   The EELV's are approximately 45-50% more efficient today than those were.   But the Heavy missions represent only 5.5% of all the DoD's planned missions - a tiny fraction of all the costs.

The other 94.5% of the flights the DoD are planning to fly between now and 2020 are in the intermediate and medium categories - and the EELV's just are *NOT* as cost effective as the ELV's they replaced for these same missions.   The costs are higher across these flights, and actually peak to around 300% higher per-flight in some cases!

That is the true hidden facts behind the EELV Program.

In 2002, even prior to the Commercial Satellite-market-dropout costs ever being applied to the EELV program, the overall flight manifest for the DoD thru 2020 was expected to rise by 3.3%, not drop by 25-50% as was originally planned.   This was largely due to funding two families of vehicles instead of downselecting to just one though, so could possibly be forgiven.

When the DoD finally accepted, in 2004, that they were going to have to pick up all the bills for the program and could not expect to share them with the non-existant commercial market, the final costs for all those launches increased by a HUGE 68%!

The bottom line is this (and everyone can work out the math for themselves):

1998 original expected DoD's costs, from 2002 to 2020 for 164 ELV launches: $20,320m
2002 initial operational DoD's costs, from 2002 to 2020 for 164 EELV launches: $21,006.8m
2004 newly revised DoD's costs, from 2002 to 2020 for 164 EELV launches: $33,623.7m

NOTE: All figures above are inflation-adjusted to the same FY2006 dollars and are publicly available from the Government Accounting Office and the DoD directly.

I've got a detailed article covering this entire process, step-by-step over the evolution of the EELV program in with Chris now, with links provided to all the government-issued documentation to support the findings.   It's under review now and may be published here soon.   Watch the L2 space.

Ross.
Title: RE: Methane dropped from CEV plans
Post by: Jim on 05/07/2006 02:55 am
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kraisee - 6/5/2006  5:34 PM[The other 94.5% of the flights the DoD are planning to fly between now and 2020 are in the intermediate and medium categories - and the EELV's just are *NOT* as cost effective as the ELV's they replaced for these same missions.   The costs are higher across these flights, and actually peak to around 300% higher per-flight in some cases!That is the true hidden facts behind the EELV Program.


Yes, the cost of the EELV program has risen, but there is serious errors above.  

Any payload requiring lift capability greater than a D-IV Medium (the Medium plus's) or Atlas V 401 (the 4X1 or 5X1 series), could not fly on a Atlas II or a Delta II, therefore a Titan IV would have to used.   Titan IV was $200-300M.

The only payloads that did or will fly on the old versions of the ELVs and the EELV's are 2 DSCS. 2 DMSP,  and 1 DSP (which is flying on a Heavy).  So, there can't really be a direct comparison because most of the EELV payloads can't fly on the heritage ELV's other than T-IV (The GPS is a new version).

http://www.skyrocket.de/space/doc/eelv.htm

What would the be the costs of sustaining the Titan-IV, Atlas II and Delta II programs until 2020?  Were they included in the study?  

Also what were the costs of the vehicles that they replaced?  Delta II's have risen significantly in the last few years.  

The payloads on the EELV's NASA has flown could only be done by T-IV

Title: RE: Methane dropped from CEV plans
Post by: impulse on 05/07/2006 06:17 am
&Ahhh where to begin?  
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rcaron - 6/5/2006  2:39 AM


To make a worthwhile specification that makes sense to the contractors NASA needs to improve its technical know-how. The only way to improve technical know-how is to do things in house. Also, what exactly are the Phase 1 and Phase 2 CEV contracts than a competition?

This is clearly just plain wrong. I've been involved in the writing of specs for hundreds of gizmos- and although I claim to be knowledgeable about these devices I never pretend to know as much as my supplier does about how to make a hydrazine bottle or a thruster.  It is amply clear to anyone in the industry that an enormous amount of the innovation and "know how" resides in small companies that know their products inside and out.  It is totally inappropriate for me to compete directly with them just so I can educate myself.  What a waste of time and money.  INstead we have insight into what they are doing, support them when problems get beyond their in-house capability and focus on what WE do best.  Which is the integration of parts into whole systems.  NASA has some outstanding talents too.  They should play to their strengths- not pretend that they have to design a whole set of new vehicles to show they can do it.  I am sure they will get there eventually if they stick with CLV/CaLV.  It'll just take much longer and cost way more than if they came to their senses and delegated these launch tasks to entities that have that particular talent.  



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I said:
The EELV program was highly competitive and resulted in a reduction in costs to orbit of roughly 50% of previous systems.  Even with the collapse of commercial launch. That little fact is conveniently forgotten most of the time.  
you said:
From what I have heard, EELV economically is in very rough shape, which is what created the need for the ULA proposal. Perhaps the costs have been reduced too far, sacraficing sustainability of the programs?


The EELV programs are on a sustainable footing for now but with the low rate caused by dual suppliers it is certainly not an ideal situation for the future.  The use of exisitng and evolved Atlases was clearly intended to remedy this problem which has repercussions not just at the corporate level but also for the DoD.  Even adding basic crew launch to ISS and splitting it between Delta and Atlas would go a long way to getting those programs on a better long-term footing.  I happen to think that having a healthy commercial launch industry is an important goal of the USG.  Why is it a bad thing to supplement DoD with NASA lauches when it would materially benefit both entities?  

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Isaid:
This is why it is rather laughable to think that EELV are some sort of scary unreliable rocket- there are crucial national assets that directly impact the lives of real soldiers in the field that rely on these rockets.  The criticality of these assets is probably an order of magnitude above any NASA activity.
You said:
The requirements of orbital assets are very different than NASA requirements. Due to their very critality, the networks (GPS, communication transponders, et al) have inherent capability to deal with failures and absenses of spacecraft. GPS has robust margins, and systems continue to function even with the lost of a communications satellite or two earlier in the year on launch. Therefore, launch vehicle reliability, while high, doesn't have to be AS high as a NASA mission. Beyond TDRS, what network of anything does NASA maintain in space? Even assuming for the moment that the Shuttle was an unmanned vehicle, what do you think would have happened if we lost, say, the Destiny laboratory on launch? That was so expensive a backup could not be built. When manned flight is factored into the equation it becomes even more dire.


 The cost of many DoD satellites are in the hundreds of millions of dollars and they too cannot be replaced in the blink of an eye.  Losing one on launch is simply not acceptable.  Payloads like the Pluto New Horizons spacecraft are one of a kind machines and it happened to have a bunch of plutonium on it.  You apparently believe that we can afford to be carefree with these invaluable machines.  On the contrary.  We are as meticulous as NASA in addressing problems. In fact I would argue that with the smaller team and less diffusion of responsibility that we are more effective at addressing problems than NASA itself has been in recent years. It is total propoganda that the launch service providers are in some subtle way money-grubbing thieves that in the end will make strictly financial based decisions.

I hesitate to make the next argument since there is a near certainty that you will misconstrue it but here goes.  We all know that human life does not have an infinite value.  We make these crass decisions all the time in plane crashes and wrongful death lawsuits.  That can be hard for people to deal with emotionally but as engineers we must stare this fact in the face.  In fact human lives have a remarkably low value in these cases.  With these cold hard facts in play it is amply clear that the value of a critical reconsat is far, far above that of a crewed vehicle.  Yes there are national political implications but you know that the American people can live with the deaths of their heros so long as they die in the cause of advancing the greater good.  Astronauts know that they are doing a pretty dangerous thing.  But realistically it is not all that dangerous compared to many high risk sporting activities that people do strictly for pleasure.  Famous mountaineers die all the time.  So do super-deep technical divers.  Going to space is a pretty controlled thing compared to exploring the deep caves that are being pushed in the Yucatan on rebreathers.  We take risks when we see that there is an even greater benefit.  

NASA seems to think that with ESAS they will never have another death in space.  Sorry to say this is very unlikely.  In fact death and injury is inevitable.  If we are truly doing exploration the people will probably not die on a launch vehicle with its 10 minute threat window but in a stupid accident on the Lunar surface. It will be a human caused accident and probably avoidable.   But they will be dead anyway.  We need to give voice to this inevitability.  Not to be morbid but to clear our thinking about the total threat of exploration.  The threat of the launcher is tiny compared to what you will be up against on an alien world- at least if you stay long enough to make the trip worthwhile.  So think through to the end.  The reliability of the launcher is only the tip of the iceberg- belaboring the reliability numbers which are total fictions anyway is simply a game for those who choose to face away from harsher realities.

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impulse - 6/5/2006  2:08 AM
One of the key features of an EELV derived launch architecture is that there are enormous benefits to both programs.  Even if the vehicles are not identical they share 90% of their critical hardware.  This means that for the first time the vendors of engines, bottles, thrusters, valves and boxes will see high rates.  That alone is worth billions to the two government parties. And with rate comes repeatability and even better overall reliability.
You said:
Of course high rates would be achieved if the necessary launch rate were approximately doubled! Also, to assume increased flight rate automatically improves reliability would be mistaken. Mistakes happen during high repeatability. People get complacent. With higher flight rates the launch range and facilities get backed up - reconfiguring the Eastern range can take weeks, and Falcon 1 had numerous delays despite having its own launch site due to the range being occupied for missile defense tests and the like. Plus, it isn't clear to me yet how EELV is of enormous benefit to the exploration program - it sounds more like an operational headache to me.


Let me first unconfuse you.  I was suggesting that for near term ISS access that a nice Atlas HLV or Delta HLV can do the job beautifully.  I was not suggesting that these be used for lunar exploration heavy lift.  The rate is possibly  too high as you suggest.  However as Kayla has mentioned in these forums, most of the task of exploration is lifting LO2 to orbit.  With a functional propellant transfer architecture these smaller chunks might be pretty competitive.  That is why we designed the Phase 1 HLV (same booster as Atlas V with a 5.4m wide body Centaur) with a 36t to LEO lift capability and the follow-on Phase 2 HLV with a 70-80t LEO lift capability.  With the latter lift capability I think you will agree that it does not take many launches to support lunar exploration.  

Your comment about the range is rather exaggerated since they can generally shift in a matter of hours to days at most.  I expect that you really meant the flight approval process wherein range safety sets destruct lines and the like.  That process will have to be automated in the future as rated rise or else space access will be crippled.  I don't think that any combination of vehicles will alleviate this need.

Your comments about rate show a rather restricted vision of how you implement this.  With high rate you can entertain more extensive automation of tasks and it is in this that you reap a lot of benefits.  People are a real weak spot where machines are concerned.  If the design is incapable of being scaled as the Shuttle clearly is then your point is right on target.  I am suggesting that there is far more opportunity for getting real-world reliability gains with increased rate than the opposite. Modern EELVs are emminently suited to this sort of scale-up due to their simple designs.  


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Use of existing EELV's "as is" is probably not optimal for the long run.  They are totally adequate for near term stuff like ISS access.  The evolution plan for Atlas to support NASA's exploration goals took the immediate steps to meet immediate goals.  It took the next steps as the mission expanded.  Despite what Mr Griffin thinks, this incremental "spiral" approach to modifying vehicle design is the only proven method for controlling cost and risk on ambitious technology programs.
They are not "adequate" for even ISS access. To maintain sufficient abort windows the SM needs sufficient propellant to put the total payload requirements a couple mtons over capacity. Granted, the CEV is overkill for ISS flights (reference CEV's 5m diameter vs Dragon's 3.6m), but no nation has ever operated two different manned orbital spacecraft simultaneously. Now, before people start hitting me with technicalities, what I mean by this is that we never had Apollo in unison with the Shuttle, or the DynaSoar with Mercury. Even Russian's Buran, which overlaped the Soyuz program, was never manned. Thus, we're sending CEV to ISS because we need CEV for later. And, unless we talk about Atlas Phase 2 (and who's going to pay for it?) EELV can't make the cut.


I cannot imagine how you are excluding Atlas HLV from ISS crew launch.  This vehicle is 95% designed with flight proven engines, avionics etc.  It is available years earlier than CLV. It is cheaper than a CLV. It lifts far more than CLV.  There are no black zones despite the propaganda.  With the configuration for crewed ops the holy 1.4 factors are upheld.  If you are still paranoid about RL-10 margins then by all means address those with minor design mods.  You might even be able to simply run the engines at lower power settings and eat some performance margin.  Your comments seem a wee bit hysterical. But perhaps I am missing some critical item please inform me where the HLV falls short.  Is it the LOC/LOM numbers?  Well as I have stated in these forums I would suggest that with that brand new untested J-2 engine, brand new untested roll control module and brand new untested upper stage that any number brandished about is no better than a guess.  Comparing those paper designs to flying hardware is preposterous.

And as for the cost of a Phase 2 Atlas- well I guess it is expensive- why it was nearly 10% of what is planned to be spent on CLV and CaLV.  Get a calibration man!

responses to other items later

 

Title: RE: Methane dropped from CEV plans
Post by: rcaron on 05/07/2006 11:10 am
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impulse - 7/5/2006  2:17 AM
This is clearly just plain wrong. I've been involved in the writing of specs for hundreds of gizmos- and although I claim to be knowledgeable about these devices I never pretend to know as much as my supplier does about how to make a hydrazine bottle or a thruster.  It is amply clear to anyone in the industry that an enormous amount of the innovation and "know how" resides in small companies that know their products inside and out.  
I know I learn much more on how to do things when I build them as opposed to merely outsourcing them. I mean, when you get right down to it, the CLV and CaLV aren't "NASA Launch Vehicles". They're NASA designed, but still contractor built. SRBs from ATK, upper stage from lockheed, who knows where the J2-X contract will go, but I'm sure United Space Alliance will continue to have plenty of work. In the meantime, NASA improves itself - which is in everybody's best interests.


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The EELV programs are on a sustainable footing for now but with the low rate caused by dual suppliers it is certainly not an ideal situation for the future.  The use of exisitng and evolved Atlases was clearly intended to remedy this problem which has repercussions not just at the corporate level but also for the DoD.  Even adding basic crew launch to ISS and splitting it between Delta and Atlas would go a long way to getting those programs on a better long-term footing.  I happen to think that having a healthy commercial launch industry is an important goal of the USG.  Why is it a bad thing to supplement DoD with NASA lauches when it would materially benefit both entities?
Its a good theory - but history has demonstrated that such DoD/NASA parternships, especially on launch vehicles, are far less than ideal, and neither gets nearly the benefits they were anticipating. If there's anything to be learned is that such proposals need to be taken with a grain of salt...

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 The cost of many DoD satellites are in the hundreds of millions of dollars and they too cannot be replaced in the blink of an eye.  Losing one on launch is simply not acceptable.  Payloads like the Pluto New Horizons spacecraft are one of a kind machines and it happened to have a bunch of plutonium on it.  You apparently believe that we can afford to be carefree with these invaluable machines.
My point was that commercial and military interests have orbital assets, infrastructure, that can help bear the loss of a vehicle. NASA missions don't have such luxury since these missions are, by and large, unique vehicles. Concerning New Horizons, the RTG is, by requirement, designed to survive a worst cause launch vehicle failure with negligable environmental impact.

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I hesitate to make the next argument since there is a near certainty that you will misconstrue it but here goes.  We all know that human life does not have an infinite value.  We make these crass decisions all the time in plane crashes and wrongful death lawsuits.  That can be hard for people to deal with emotionally but as engineers we must stare this fact in the face.  In fact human lives have a remarkably low value in these cases.  With these cold hard facts in play it is amply clear that the value of a critical reconsat is far, far above that of a crewed vehicle.  Yes there are national political implications but you know that the American people can live with the deaths of their heros so long as they die in the cause of advancing the greater good.  Astronauts know that they are doing a pretty dangerous thing.
Please don't mock me in fear that I will misconstrue. The discussion up to this point has been respectable. To actually answer your comment, the primary concern with loss of life is the delay it puts on the program. 2.5/3 year delays are extremely rough, but of course I don't need to tell people that. Aeronautics test programs had high losses, and those were acceptable. I carry the same mentality with the space program - provided the mission was worthwhile.

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NASA seems to think that with ESAS they will never have another death in space.  Sorry to say this is very unlikely.  In fact death and injury is inevitable.
I'm not sure where you get this from and what bearing it has on our current discussion. Seems more like generic venom against NASA. In fact, many NASA personnel, including the flight director on hand when STS-107 broke up, Shuttle manager Hale, and the Administrator have stated that setbacks are inevitable. I'm not going to digress on the P(LOM) and the P(LOC) calculations, but I know those number too have to be taken with a grain of salt - I personally disregard their numbers and make my own opinions based on the inherent complexity of the system.

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Your comment about the range is rather exaggerated since they can generally shift in a matter of hours to days at most.  I expect that you really meant the flight approval process wherein range safety sets destruct lines and the like.  That process will have to be automated in the future as rated rise or else space access will be crippled.  I don't think that any combination of vehicles will alleviate this need.
Of course you're right on that point, the approval process is what causes the delays; I wonder how much it will cost to automate the process? But, until such automation is achieved, it still takes weeks for a range to become available for a different launch - from a program perspective it makes no difference whether the delays are in the paperwork or the tracking stations .

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I cannot imagine how you are excluding Atlas HLV from ISS crew launch.  This vehicle is 95% designed with flight proven engines, avionics etc.  It is available years earlier than CLV. It is cheaper than a CLV. It lifts far more than CLV.
I assume by Altas HLV you mean Phase 1 instead of a current Atlas V config? If so, I should point out that I'd love to have Phase 1 - but for other (read: political) reasons it is not viable. If of course you want to fly the CEV to ISS on an existing EELV config them no - it can't lift quite enough to have complete coverage for a 51.6 degree inclination launch. That's not propaganda. There are tons of margins on the stick for 28.5 launches, so much so that the mass could be reduced and things could fit on an EELV. But those margins drop dramatically for a 51.6.
Title: RE: Methane dropped from CEV plans
Post by: tom nackid on 05/08/2006 05:23 pm
I'm not sure I understand why we should be stuck with Atlases and Deltas for the rest of eternity. Why NOT develop a new booster? Especially if it is being designed from the onset as a manned vehicle using components that have from the very beginning been designed for human launches. It seems to me that right now an Atlas or a Delta capable of carrying the CEV is as far from reality as NASA's proposed CLV. Furthermore an EELV capable of carrying the CEV looks to my admittedly inexpert opinion to be a very complicated beastie whereas the "stick" is one first stage engine and one second stage engine.

As others have already pointed out NASA has made their decision, why not be happy that the US will have its first new launch vehicle since the shuttle.
Title: RE: Methane dropped from CEV plans
Post by: Jim on 05/08/2006 05:35 pm
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tom nackid - 8/5/2006  1:23 PMI'm not sure I understand why we should be stuck with Atlases and Deltas for the rest of eternity. Why NOT develop a new booster? Especially if it is being designed from the onset as a manned vehicle using components that have from the very beginning been designed for human launches. It seems to me that right now an Atlas or a Delta capable of carrying the CEV is as far from reality as NASA's proposed CLV. Furthermore an EELV capable of carrying the CEV looks to my admittedly inexpert opinion to be a very complicated beastie whereas the "stick" is one first stage engine and one second stage engine.As others have already pointed out NASA has made their decision, why not be happy that the US will have its first new launch vehicle since the shuttle.

The EELV's are new vehicles.  And they are not that more complicated than the Stick