SpaceX could probably launch Orion to the moon with a stripped down Starship expendable upper stage. No fairing, but an adapter from the stage two to Orion + service module. Probably could get Orion + a Blue Moon lander ala Saturn V. It could probably be done very quickly if all they want is flags and footprints. Blue Origin would have to make the 9x4 configuration at minimum just to get Orion to the moon like SLS. It also might have to be completely expendable. This SpaceX proposal would be cheaper than SLS because the first stage is reusable already. V3 would have to be tested, but it by-passes in orbit refueling. It does expend a Starship core.
PAFs don't work for Orion, or any other capsule. They attach things inside the fairing, which would defeat Orion's escape capabilities.
Quote from: TheRadicalModerate on 12/31/2025 08:39 pmPAFs don't work for Orion, or any other capsule. They attach things inside the fairing, which would defeat Orion's escape capabilities.Other capsules do launch inside fairings. Soyuz. Shenzhou.
SpaceX has mentioned a stripped down Starship could launch 200-250 tons to LEO. That alone should leave enough margin to launch Orion without SLS.
NASA would have to make the ultimate call if there is enough margin for a competitors lander.
SpaceX has mentioned a stripped down Starship could launch 200-250 tons to LEO. That alone should leave enough margin to launch Orion without SLS. .... An adapter would be the only thing that would have to be developed.
Quote from: spacenut on 12/31/2025 11:20 pmSpaceX has mentioned a stripped down Starship could launch 200-250 tons to LEO. That alone should leave enough margin to launch Orion without SLS. .... An adapter would be the only thing that would have to be developed. Plus a taller launch tower, a way of stacking the Orion, hypergolic tankage and GSE, and a crew access arm.
Quote from: martink on 01/01/2026 07:07 amQuote from: spacenut on 12/31/2025 11:20 pmSpaceX has mentioned a stripped down Starship could launch 200-250 tons to LEO. That alone should leave enough margin to launch Orion without SLS. .... An adapter would be the only thing that would have to be developed. Plus a taller launch tower, a way of stacking the Orion, hypergolic tankage and GSE, and a crew access arm.Plus crew certification of the SH, an in-flight abort test, and an uncrewed flight test. I think it's smarter to wait a bit longer to see how Starship refilling is progressing before trying any frankenship alternatives. If NASA thinks the current PoR might fail, then by all means start planning for some alternatives now so they can be activated as soon as possible, but I don't see how this particular scheme can result in a Moon landing before 2030. Duffy had no clue as to how long a new project takes. Isaacman does, I think.
The LAS is likely a showstopper for transferring Orion to another LV. At a minimum, there will probably be a lot of rewiring and reprogramming to integrate the LAS with the new LV’s sensors and wiring bus. And then that integration will require another abort test. Given Orion costs, I’m guessing that’s all a couple billion dollars or so.Because it has to escape thrusting solids that can’t be shut down, the Orion LAS is also way oversized for liquid LVs. All that unnecessary mass and explosives may necessitate a redesign. Then we’re probably talking several or a handful of billions.It took Orion 15 years to go from program start to the final abort test in 2019. One would hope it wouldn’t take that long to modify or redo the LAS, but we’re almost certainly looking at between five to ten years here.Not to pour cold water on folks’ musings here, but I don’t see this happening. Or at least I can’t drink that much Kool Aid.For these kinds of dollars, between New Shepherd and Blue Moon, Blue could maybe field a new crew capsule. The smart thing for Artemis to do would be to procure commercial lunar crew transport. But that seems to have died in the FY26 PBR for NASA, and the program seems to be on the same old Orion/SLS path thru the end of this Administration and at least partway thru the next or longer.FWIW...
The LAS is likely a showstopper for transferring Orion to another LV. At a minimum, there will probably be a lot of rewiring and reprogramming to integrate the LAS with the new LV’s sensors and wiring bus. And then that integration will require another abort test. Given Orion costs, I’m guessing that’s all a couple billion dollars or so.
Because it has to escape thrusting solids that can’t be shut down, the Orion LAS is also way oversized for liquid LVs. All that unnecessary mass and explosives may necessitate a redesign. Then we’re probably talking several or a handful of billions.
For these kinds of dollars, between New Shepherd and Blue Moon, Blue could maybe field a new crew capsule. The smart thing for Artemis to do would be to procure commercial lunar crew transport. But that seems to have died in the FY26 PBR for NASA, and the program seems to be on the same old Orion/SLS path thru the end of this Administration and at least partway thru the next or longer.
Quote from: VSECOTSPE on 01/03/2026 01:52 amThe LAS is likely a showstopper for transferring Orion to another LV. At a minimum, there will probably be a lot of rewiring and reprogramming to integrate the LAS with the new LV’s sensors and wiring bus. And then that integration will require another abort test. Given Orion costs, I’m guessing that’s all a couple billion dollars or so.Because it has to escape thrusting solids that can’t be shut down, the Orion LAS is also way oversized for liquid LVs. All that unnecessary mass and explosives may necessitate a redesign. Then we’re probably talking several or a handful of billions.It took Orion 15 years to go from program start to the final abort test in 2019. One would hope it wouldn’t take that long to modify or redo the LAS, but we’re almost certainly looking at between five to ten years here.Not to pour cold water on folks’ musings here, but I don’t see this happening. Or at least I can’t drink that much Kool Aid.For these kinds of dollars, between New Shepherd and Blue Moon, Blue could maybe field a new crew capsule. The smart thing for Artemis to do would be to procure commercial lunar crew transport. But that seems to have died in the FY26 PBR for NASA, and the program seems to be on the same old Orion/SLS path thru the end of this Administration and at least partway thru the next or longer.FWIW...All good points. These are the kind of reasons as much as I would like to see a near term replacement SLS/Orion, I'm sticking with my prediction that SLS/Orion will fly through at least Artemis VIII.
I'm still unclear on what rights LockMart has to commercialize Orion. Note that this is different from the OPOC-style commercialization of Orion ops. And of course there's the ESM of it all. It might be less complicated just to pass through an existing Orion or two as GFE, then clean things up later.
I get the impression that Senator Cruz is open to ending SLS and Orion after Artemis V.
Given Orion's high cost, very heavy LAS and other shortcomings, I find it hard to credit that even LM believes commercialization in any meaningful sense (i.e., something other than a NASA contract for Orion characterized as the purchase of services rather than hardware) is anything other than PR.
Sen. Cruz's aggressive support for Orion/SLS over the last decade and a half, the Tea Party principles on which he was first elected notwithstanding, leads me rather to suspect that he would prefer to keep it going indefinitely unless offered an equally juicy replacement. It seems to me that what is more likely to soften is not his desire for Orion/SLS but the tenability of supporting it.What I find interesting about Cruz is the strength of his support for SLS itself, since it is Orion that serves the parochial interests of his constituents. I take that as an indicator of the infeasibility, technical or political, of launching Orion on anything other than SLS.
If LockMart and Blue together can't change the instrumentation and software for abort conditions, then they have no business launching humans on any platform.
It might be unnecessary but it's not harmful. They could just leave well enough alone for a mission or two.
Blue would be buying time to market, and NASA would be buying dissimilar redundancy.
Of course, the other way NASA could go would be to keep SLS/Orion and buy dissimilar redundancy through a SpaceX HLS+D2 transport combo. Then we'll wait a year or two while the Washington State delegation summons their righteous indignation and gets a secondary contract.
Unlike the last who knows how many times the SLS/Orion dance has been done, both in the political and technical arenas, I don't think anybody's uncertain any more about SLS's eventual fate.
LockMart has an outside chance to come out of the debacle relatively unscathed, but they have to be willing to pry the other contractors' fingers off of the gunwales before they sink the lifeboat. If they're smart, they already have a plan for the inevitable. I can't think of a better one that to throw in with Blue.
The other possibility is for Blue and LockMart to agree to evolve Orion into a less stupid form. They could start with Orion as-is, then do a subsequent version that met Blue's orbital as well as cislunar needs, and didn't cost a billion a pop.
I'm still unclear on what rights LockMart has to commercialize Orion. Note that this is different from the OPOC-style commercialization of Orion ops.
And of course there's the ESM of it all.
These are all reasons why Orion must fly on SLS. They are not reasons to keep SLS/Orion. Replace SLS/Orion. Don't try to retain Orion.
If Orion and SLS are to be cancelled after Artemis V, that decision has to be made now.
There's nothing particularly horrid about Orion's CM,