Author Topic: What if Apollo/Saturn Had never been Cancelled?  (Read 533062 times)

Offline Proponent

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Re: What if Apollo/Saturn Had never been Cancelled?
« Reply #860 on: 11/11/2015 11:55 pm »
Something I noticed in there that struck me as odd was the assumption of F-1 engines instead of the F-1B. The F-1B increased thrust by about 250K pounds and it was tested. I don't know when it was tested (I'd have to go look), so maybe it was not around at the time that this study was conducted. But assuming F-1Bs for the first stage adds over a million pounds of thrust. You'd think they would want to baseline that performance.

I wonder what kind of performance you could have gotten out of a Saturn V with only modest upgrades--assume F-1Bs, J-2S's, and perhaps some weight reductions in certain areas. Of course, everybody has a different definition of "modest," and it is also possible that adding these new engines would have required stretching the tanks and so forth, so there might not have been a simple upgrade path.

I presume you mean the F-1A.  The F-1A effort didn't begin until 1 April 1968 (see the attached report), about 2-1/2 months after the SA-520 report.  I don't know when the J-2S effort began, but there seems to have been some serious discussion in early 1967 (see the 2nd attachment), and the precise weight and performance figures for it quoted in the SA-217 and -520 reports suggest it was pretty well nailed down sometime before 16 January 1968.

As for what the F-1A could have done for the Saturn V's payload capability, have a look at the second attachment to this post and the third attachment here.

Offline Blackstar

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Re: What if Apollo/Saturn Had never been Cancelled?
« Reply #861 on: 11/12/2015 01:38 am »
Yeah, F-1A, not B. Brain misfire.


Offline Blackstar

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Re: What if Apollo/Saturn Had never been Cancelled?
« Reply #862 on: 11/16/2015 03:06 pm »
This got me thinking--we know the performance for the F-1A and also the J-2S (the latter was planned performance, since the J-2S was never built). Is there a program where both could be plugged into a Saturn V performance model and indicate how much the performance would be improved, at least to a rough order?

I'm sure that adding the engines would force a bunch of other changes to the vehicle. You'd probably want more fuel for those engines, and of course somebody would have to go through the vehicle structural limits to see what needed to be upgraded or changed to deal with that extra thrust and vibration. And the trajectory would have to be re-shaped. But I'm wondering if there is a rough order estimate of just how much improvement they would have gotten from the engines alone.

Somewhat related, a colleague went through old Saturn V data to try and figure out its C3 performance for planetary missions back in the late 1960s and came to appreciate how much it was designed to go to the Moon and nothing else. He said that the instrument ring resulted in a large performance hit to the vehicle for going anywhere else.

Offline Proponent

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Re: What if Apollo/Saturn Had never been Cancelled?
« Reply #863 on: 11/16/2015 09:44 pm »
This got me thinking--we know the performance for the F-1A and also the J-2S (the latter was planned performance, since the J-2S was never built). Is there a program where both could be plugged into a Saturn V performance model and indicate how much the performance would be improved, at least to a rough order?

Sure, John Schilling's Launch Vehicle Performance Calculator.

Quote
I'm sure that adding the engines would force a bunch of other changes to the vehicle. You'd probably want more fuel for those engines, and of course somebody would have to go through the vehicle structural limits to see what needed to be upgraded or changed to deal with that extra thrust and vibration. And the trajectory would have to be re-shaped. But I'm wondering if there is a rough order estimate of just how much improvement they would have gotten from the engines alone.

Figure 3 of the attachment to this post shows the Saturn V's performance for C3>0 with and without the J-2S upgrade and also with a Centaur fourth stage.  See also the attached plots from the Saturn V Payload Planner's Guide.  The Guide was published in 1965; the actual Saturn seems to have been a bit more capable than described.

I did not realize that no J-2S had ever been built.  From the confidence with which it was discussed, I had assumed that, like the F-1A, it had made it to the test stand.

Offline Blackstar

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Re: What if Apollo/Saturn Had never been Cancelled?
« Reply #864 on: 11/16/2015 10:26 pm »
I did not realize that no J-2S had ever been built.  From the confidence with which it was discussed, I had assumed that, like the F-1A, it had made it to the test stand.

I don't know if anybody has ever done a history paper on the J-2, but if they have, they probably never covered the proposed upgrades. There was a J-2S, of course, but I think I have also seen evidence of a J-2T and a J-2X.

Okay, I just looked at Wikipedia which mentions both the J-2S and J-2T, as well as the J-2X. However, I believe that there was a J-2X design considered back in the late 1960s or early 1970s, prior to the J-2X of the Constellation program.

https://en.wikipedia.org/wiki/Rocketdyne_J-2#cite_note-EAJ-2T250k-8

In addition, the Wikipedia article does not mention the J-2 aerospike considered for the X-33 program, although the X-33 entry does mention the J-2S linear aerospike engine.

Confused yet? If you aren't, then you're not paying attention.

In other words, I think that there were two J-2S proposals (the Apollo era and the X-33 era), and two J-2X proposals (the post-Apollo era and the Constellation era).

And just to confuse things even more, when I was doing some digging about the F-1, I found some slim indication that there was an F-1B proposal in the 1990s as well as the one a couple of years ago, but also a more recent F-1C (possibly "C for Commercial") in the past decade. So the designations have been reused a bit.

« Last Edit: 11/17/2015 02:05 am by Blackstar »

Offline edkyle99

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Re: What if Apollo/Saturn Had never been Cancelled?
« Reply #865 on: 11/17/2015 05:48 am »
This got me thinking--we know the performance for the F-1A and also the J-2S (the latter was planned performance, since the J-2S was never built). Is there a program where both could be plugged into a Saturn V performance model and indicate how much the performance would be improved, at least to a rough order?
I did a quick rocket equation check.  SA-512 (Apollo 17) put 46.807 metric tons (tonnes) to TLI not including the SLA.  Using F-1A engines on the first stage and J-2S engines on the upper stages, and shedding five or six tonnes of dry mass from the rocket as was planned for SA-520 results in a mass of nearly 51 tonnes going to TLI.  This doesn't assume any tank stretching to gain performance from more propellant, which would be possible.

If the first and second stages were stretched with the upgraded engines to keep T/W1 at 1.2 or so and T/W2 at 0.778, it would be possible to boost about 58 tonnes to TLI.

 - Ed Kyle

Offline STS-200

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Re: What if Apollo/Saturn Had never been Cancelled?
« Reply #866 on: 11/17/2015 10:42 am »
I did not realize that no J-2S had ever been built.  From the confidence with which it was discussed, I had assumed that, like the F-1A, it had made it to the test stand.

I don't know if anybody has ever done a history paper on the J-2, but if they have, they probably never covered the proposed upgrades. There was a J-2S, of course, but I think I have also seen evidence of a J-2T and a J-2X.


The J-2S was tested, I believe sometime in '68.
All the technical details that you could ever want, a mere 1400 pages' worth:
https://archive.org/details/nasa_techdoc_19690072871

"Nothing will ever be attempted if all possible objections must first be overcome."

Offline Proponent

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Re: What if Apollo/Saturn Had never been Cancelled?
« Reply #867 on: 11/17/2015 12:17 pm »
I don't know if anybody has ever done a history paper on the J-2, but if they have, they probably never covered the proposed upgrades. There was a J-2S, of course, but I think I have also seen evidence of a J-2T and a J-2X.

Okay, I just looked at Wikipedia which mentions both the J-2S and J-2T, as well as the J-2X. However, I believe that there was a J-2X design considered back in the late 1960s or early 1970s, prior to the J-2X of the Constellation program.

https://en.wikipedia.org/wiki/Rocketdyne_J-2#cite_note-EAJ-2T250k-8

In addition, the Wikipedia article does not mention the J-2 aerospike considered for the X-33 program, although the X-33 entry does mention the J-2S linear aerospike engine.

Confused yet? If you aren't, then you're not paying attention.

In other words, I think that there were two J-2S proposals (the Apollo era and the X-33 era), and two J-2X proposals (the post-Apollo era and the Constellation era).

And just to confuse things even more, when I was doing some digging about the F-1, I found some slim indication that there was an F-1B proposal in the 1990s as well as the one a couple of years ago, but also a more recent F-1C (possibly "C for Commercial") in the past decade. So the designations have been reused a bit.

I forgot that I have a copy of Sutton's History of Liquid Propellant Rocket Engines on my shelf.  Per Sutton, the J-2X came first, starting about 1964 and continuing for 3-4 years.  It was used to test a variety of improvements, including larger expansion ratios and simplified controls.  "The program continuned with the J-2S," which was larger and replaced the gas-generator cycle with the tap-off cycle.  The fact that CxP's J-2X used the gas-generator cycle suggests to me that it actually was a derivative of the Apollo-era J-2X.

Sutton does not specifically refer to testing the J-2S, but he does describe it as an "experimental" program.  That's seems consistent with Wikipedia's statement that the J-2S accumulated over 30,000 seconds' time on test stands.

Sutton does not mention the J-2T by name, but he does mention that lox-hydrogen aerospikes of up to 250,000 pounds' thrust were tested -- I presume that's the J-2T (T = toroidal)..

I suspect the family tree is:

J-2 -- J-2X (1960s) -- J-2S -- J-2T
             \
              J-2X (CxP)
« Last Edit: 11/17/2015 12:18 pm by Proponent »

Offline Proponent

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Re: What if Apollo/Saturn Had never been Cancelled?
« Reply #868 on: 11/17/2015 12:20 pm »
The J-2S was tested, I believe sometime in '68.
All the technical details that you could ever want, a mere 1400 pages' worth:
https://archive.org/details/nasa_techdoc_19690072871

Thanks very much for that source.  Looking through it, though, I still don't see any concrete discussion of J-2S testing.  Have I missed something?

Offline STS-200

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Re: What if Apollo/Saturn Had never been Cancelled?
« Reply #869 on: 11/17/2015 03:00 pm »
The J-2S was tested, I believe sometime in '68.
All the technical details that you could ever want, a mere 1400 pages' worth:
https://archive.org/details/nasa_techdoc_19690072871

Thanks very much for that source.  Looking through it, though, I still don't see any concrete discussion of J-2S testing.  Have I missed something?

It may not be in that report (I haven't looked at it for years) - that one focusses on the integration of the J-2s with the Saturn, although there is a lot of good detail on weights, performance bands etc..

This is one of the ones I am thinking of: http://www.dtic.mil/dtic/tr/fulltext/u2/874400.pdf
Actual test stand data.

As far as I know, the J-2s reached something close to a pre-production stage. It was certainly considered in some of the early Shuttle trade studies. If the SRBs had a bit more kick, it might not have been a bad match.
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Offline Blackstar

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Re: What if Apollo/Saturn Had never been Cancelled?
« Reply #870 on: 11/17/2015 03:43 pm »
I did a quick rocket equation check.  SA-512 (Apollo 17) put 46.807 metric tons (tonnes) to TLI not including the SLA.  Using F-1A engines on the first stage and J-2S engines on the upper stages, and shedding five or six tonnes of dry mass from the rocket as was planned for SA-520 results in a mass of nearly 51 tonnes going to TLI.  This doesn't assume any tank stretching to gain performance from more propellant, which would be possible.

If the first and second stages were stretched with the upgraded engines to keep T/W1 at 1.2 or so and T/W2 at 0.778, it would be possible to boost about 58 tonnes to TLI.

Super thanks for that. It's just curiosity on my part. It's common in the space geek field to play the "what if" game, but it is very very easy to go from a realistic alternative to something that just was flat out not possible. My curiosity on the F-1A and J-2S is based upon the fact that both engines were developed and tested and therefore could have easily been slotted into the baseline Saturn V design. So had Saturn V continued (which I know is not really a realistic speculation), then it seems highly likely that both of those engines would have been on the next upgrade.

Offline truth is life

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Re: What if Apollo/Saturn Had never been Cancelled?
« Reply #871 on: 11/29/2015 07:38 pm »

In other words, I think that there were two J-2S proposals (the Apollo era and the X-33 era)
This is a misinterpretation, according to what I know. The X-33 aerospike was designed to use Apollo-era J-2S machinery in order to save time and money in development (I guess they just had some lying around?), but was otherwise unrelated and wasn't a "J-2S proposal" in any particular sense.

This is just what I've picked up reading about the X-33, mind, so I can't give any particular source...

Offline mike robel

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Re: What if Apollo/Saturn Had never been Cancelled?
« Reply #872 on: 01/01/2016 04:25 am »
Bump because of continueing Saturn IB discussions,

Offline Prettz

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Re: What if Apollo/Saturn Had never been Cancelled?
« Reply #873 on: 02/25/2016 04:28 pm »
I came to this thread to ask a question that has probably been discussed in some way or another on every page in this thread, but this is a long thread and my question isn't very searchable. And I'm looking for an answer or at least some guidance to something pretty specific, so I'll just ask it:

What would the performance of the Saturn V have been to LEO with F-1A and J-2S engines?

People are discussing it on this very page but I'm not really seeing what I'm looking for. To be even more specific, I'm really looking for the number you'd get using the same calculation that gave Apollo 17 140 metric tons to orbit. It would be a very interesting number to compare with SLS.

This exact figure has probably already been talked about multiple times on NSF and I simply missed it.

I did a quick rocket equation check.  SA-512 (Apollo 17) put 46.807 metric tons (tonnes) to TLI not including the SLA.  Using F-1A engines on the first stage and J-2S engines on the upper stages, and shedding five or six tonnes of dry mass from the rocket as was planned for SA-520 results in a mass of nearly 51 tonnes going to TLI.  This doesn't assume any tank stretching to gain performance from more propellant, which would be possible.
Are those reductions in dry mass you mention the reductions coming from simplification of the S-II and S-IVB expected when using the J-2S, or something separate?

Offline Proponent

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Re: What if Apollo/Saturn Had never been Cancelled?
« Reply #874 on: 02/25/2016 04:35 pm »
Look at SA-520, a few posts back.

Offline Prettz

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Re: What if Apollo/Saturn Had never been Cancelled?
« Reply #875 on: 02/25/2016 05:58 pm »
Look at SA-520, a few posts back.
Thanks, I missed that, even after googling for SA-520 (only the final page of this thread came up). That's some nice information, and answers my question about the weight reductions. But I didn't see anything about improvements to payload numbers, which was odd.

Offline Proponent

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Re: What if Apollo/Saturn Had never been Cancelled?
« Reply #876 on: 02/26/2016 04:52 am »
OK, so what you need is a contemporaneous payload figure for the basic Saturn V to compare the SA-520 figure to.  The best I can do is the attached memo dated August 1967, which places early Saturn V TLI capability at 100,000 lb for certain, with 102,000 lb being expected to be confirmed with a little more testing.  So that's an increase of about 8,000 lb.  Other posts a bit upthread will give you figures for payload increases to be expected with thrust increases.

Offline Proponent

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Re: What if Apollo/Saturn Had never been Cancelled?
« Reply #877 on: 08/27/2018 02:57 pm »
Five-core Saturn 5, anyone?

EDIT:  "Tri" -> "Five", per whitelancer64's post, following.
« Last Edit: 08/27/2018 09:11 pm by Proponent »

Offline whitelancer64

Re: What if Apollo/Saturn Had never been Cancelled?
« Reply #878 on: 08/27/2018 03:25 pm »
Tri-core Saturn 5, anyone?

"Three-stage core" means that the core would have 3 stages, this 1992 document (on page 9) shows it having four side boosters with three F-1A engines each. So it would have 17 F-1A engines firing to produce 30.6 million pounds of thrust at liftoff. The payload is given as 281 mt (presumably to LEO but that isn't specified).
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Offline Proponent

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Re: What if Apollo/Saturn Had never been Cancelled?
« Reply #879 on: 08/27/2018 09:15 pm »
Tri-core Saturn 5, anyone?

"Three-stage core" means that the core would have 3 stages, this 1992 document (on page 9) shows it having four side boosters with three F-1A engines each.

Thanks, you're right.  Though just today I got round to posting uploading this document, it was some time ago that I had downloaded it.  In the interim, I had forgotten the specifics and read "three-stage core" in the title as "three-core."

 

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