Author Topic: Where will BFR be built?  (Read 269932 times)

Offline clongton

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Re: Where will BFR be built?
« Reply #200 on: 10/13/2017 01:17 am »
I tend to take SpaceX at face value with their public declarations, and I think they analyzed the pros and cons of building in Hawthorne vs a factory next to a dock, and with the number of vehicles they plan to make that the one-way cost of transport would end up being more expensive than building a new factory focused just on BFR & ITS vehicle construction.

For instance, if they build four BFR/ITS that would cost $10M to move them if they could build both at the same time and transport both at the same time, but I think it's more likely that they would build them serially, so transporting each BFR and ITS separately would cost $20M total.

Another advantage of building the BFR & ITS at another facility is that the Falcon 9 production line won't need to be interrupted, so the pressure on SpaceX for the transition would be lessened considerably - any failure of a BFR or ITS would not have a material impact on their ongoing Falcon 9 operations.

So building a new waterside factory nearby would:

- Save $2.5M in transport costs for each BFR and ITS built in Hawthorne
- Cost SpaceX more money to build a BFR and ITS production line since it would not use existing facilities
- Give SpaceX the ability to build Falcon 9's concurrently with BFR and ITS production

Anything else significant?

- Add the cost of shipping thru the Panama Canal. That's a significant amount of money.
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Offline oiorionsbelt

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Re: Where will BFR be built?
« Reply #201 on: 10/13/2017 01:19 am »
Another advantage of building the BFR & ITS at another facility is that the Falcon 9 production line won't need to be interrupted, so the pressure on SpaceX for the transition would be lessened considerably - any failure of a BFR or ITS would not have a material impact on their ongoing Falcon 9 operations.

I believe there's no question that the majority of BFR manufacturing will occur at Hawthorne.  That includes Raptor engines, avionics, grid fins, basically any sub-assembly that can be road transported without much fuss.

So as they ramp down F9/FH production and ramp up BFR sub-assembly production at Hawthorne, I suspect they'll need a lot more floor space.  The newly acquired Triumph building may be used for that.


These are going to be huge structures and seems there is a fair amount of hand waving about how to move them from Hawthorne to a port. 
 
Components and sub assemblies could be made in Hawthorne and sent to a coastal assembly area, keeping many of the people and hours of work in existing facilities.

Land and buildings are relatively cheap compared to space ships.  Having a building that can load directly onto a barge will save time, money and greatly reduce handling risks.
Largest of these "huge structures" are the carbon fiber tanks, prototypes of which were made in Sedro Woolley, WA, a short hop, already  accomplished with a 12 meter tank to the port at Anacortes, from there, to LA via barge.

Offline wes_wilson

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Re: Where will BFR be built?
« Reply #202 on: 10/13/2017 01:24 am »
I tend to take SpaceX at face value with their public declarations, and I think they analyzed the pros and cons of building in Hawthorne vs a factory next to a dock, and with the number of vehicles they plan to make that the one-way cost of transport would end up being more expensive than building a new factory focused just on BFR & ITS vehicle construction.

For instance, if they build four BFR/ITS that would cost $10M to move them if they could build both at the same time and transport both at the same time, but I think it's more likely that they would build them serially, so transporting each BFR and ITS separately would cost $20M total.

Another advantage of building the BFR & ITS at another facility is that the Falcon 9 production line won't need to be interrupted, so the pressure on SpaceX for the transition would be lessened considerably - any failure of a BFR or ITS would not have a material impact on their ongoing Falcon 9 operations.

So building a new waterside factory nearby would:

- Save $2.5M in transport costs for each BFR and ITS built in Hawthorne
- Cost SpaceX more money to build a BFR and ITS production line since it would not use existing facilities
- Give SpaceX the ability to build Falcon 9's concurrently with BFR and ITS production

Anything else significant?

- Add the cost of shipping thru the Panama Canal. That's a significant amount of money.

They're proposing point to point transportation with these.  Long term, if that even comes close to working out, they just need to ship to the nearest pad (presumably off the LA coast) and then fly to the others.

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Offline Coastal Ron

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Re: Where will BFR be built?
« Reply #203 on: 10/13/2017 01:26 am »
These are going to be huge structures and seems there is a fair amount of hand waving about how to move them from Hawthorne to a port.

Well there was hand-waving (including by me) but Shotwell has cleared that up - moving thru the streets has been deemed to not be the most economic way. There could have been other factors too of course, but that is what she distilled the decision down to.

Quote
Components and sub assemblies could be made in Hawthorne and sent to a coastal assembly area, keeping many of the people and hours of work in existing facilities.

Agreed. It takes a lot to bring up a new factory, so reducing the complexity of it as much as possible is a good idea.

They have production lines well established for engines, electronics, and major structural components that are easy to transport, so keeping them at Hawthorne would be the least disruptive.

Quote
Land and buildings are relatively cheap compared to space ships.  Having a building that can load directly onto a barge will save time, money and greatly reduce handling risks.

Agreed. Submarine manufacturing is a good analogy, such as the new Virginia class fast attack submarine, which is 115m in length and has a 10m beam:
« Last Edit: 10/13/2017 04:51 pm by Ronsmytheiii »
If we don't continuously lower the cost to access space, how are we ever going to afford to expand humanity out into space?

Offline clongton

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Re: Where will BFR be built?
« Reply #204 on: 10/13/2017 01:26 am »
I tend to take SpaceX at face value with their public declarations, and I think they analyzed the pros and cons of building in Hawthorne vs a factory next to a dock, and with the number of vehicles they plan to make that the one-way cost of transport would end up being more expensive than building a new factory focused just on BFR & ITS vehicle construction.

For instance, if they build four BFR/ITS that would cost $10M to move them if they could build both at the same time and transport both at the same time, but I think it's more likely that they would build them serially, so transporting each BFR and ITS separately would cost $20M total.

Another advantage of building the BFR & ITS at another facility is that the Falcon 9 production line won't need to be interrupted, so the pressure on SpaceX for the transition would be lessened considerably - any failure of a BFR or ITS would not have a material impact on their ongoing Falcon 9 operations.

So building a new waterside factory nearby would:

- Save $2.5M in transport costs for each BFR and ITS built in Hawthorne
- Cost SpaceX more money to build a BFR and ITS production line since it would not use existing facilities
- Give SpaceX the ability to build Falcon 9's concurrently with BFR and ITS production

Anything else significant?

- Add the cost of shipping thru the Panama Canal. That's a significant amount of money.

They're proposing point to point transportation with these.  Long term, if that even comes close to working out, they just need to ship to the nearest pad (presumably off the LA coast) and then fly to the others.

SpaceX is not going to build an offshore launch facility just to fly the BFR to its launch facility.
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Offline Coastal Ron

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Re: Where will BFR be built?
« Reply #205 on: 10/13/2017 01:34 am »
- Add the cost of shipping thru the Panama Canal. That's a significant amount of money.

OK, which would be eliminated once they start building at a launch site at some point in the future - and that could be the Boca Chica launch site, since Shotwell said that will be dedicated to the BFR/ITS now (previously would have also launched commercial Falcon 9 payloads).

The BFR and ITS are not very big payloads though (9m wide), since the standard Panamax lock is 33.53m wide, so even setting a set side-by-side they wouldn't take up too much room on a transport ship, so maybe they could be carried on top of a less-than-full-load container ship?
If we don't continuously lower the cost to access space, how are we ever going to afford to expand humanity out into space?

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Re: Where will BFR be built?
« Reply #206 on: 10/13/2017 03:05 am »
From someone that lives and works in the area, if Elon thinks it's hard to drive to Hawthorn from his home in Brentwood, he's going to hate it, even more, driving further south to the LA Harbor area (add 30 more minutes).  The additional drive to Seal Beach (to the area near where the old Rockwell Saturn second stage plant) would add an additional 30 min.

Seal Beach


My bet is that Gwynne Shotwell will be knocking on the door of whoever owns or leases the area where the Sea Launch plant is: 
HERE:
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Offline Dave G

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Re: Where will BFR be built?
« Reply #207 on: 10/13/2017 03:39 am »
My bet is that Gwynne Shotwell will be knocking on the door of whoever owns or leases the area where the Sea Launch plant is: 
HERE:

That would be the Russians.

Offline darkenfast

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Re: Where will BFR be built?
« Reply #208 on: 10/13/2017 06:32 am »
The whole cost may be slightly more complex - for example, it's likely there would be possibly significant lag time between requesting approval for transport and it happening.

I wouldn't think this would be an issue. They would know what the production and test schedule is months in advance, and I'm sure they would only have to provide a reasonable amount of advance notice for the cities involved.

Quote
Plus, if you might want to wheel the rocket back into the factory to do major stuff to it, there are obvious savings.

An interesting thought, but because of the type of construction for the BFS & ITS (carbon composite outer construction) I doubt there would be any need to return a stage to the factory. Any repairs would be done in the field or they would make it into a hanger queen.

Quote
$2.5M once may not be an issue. $20M and a few extra months of slip for 4 back and forth trips might be quite a different matter.
The slip may be rather more important.

I tend to take SpaceX at face value with their public declarations, and I think they analyzed the pros and cons of building in Hawthorne vs a factory next to a dock, and with the number of vehicles they plan to make that the one-way cost of transport would end up being more expensive than building a new factory focused just on BFR & ITS vehicle construction.

For instance, if they build four BFR/ITS that would cost $10M to move them if they could build both at the same time and transport both at the same time, but I think it's more likely that they would build them serially, so transporting each BFR and ITS separately would cost $20M total.

Another advantage of building the BFR & ITS at another facility is that the Falcon 9 production line won't need to be interrupted, so the pressure on SpaceX for the transition would be lessened considerably - any failure of a BFR or ITS would not have a material impact on their ongoing Falcon 9 operations.

So building a new waterside factory nearby would:

- Save $2.5M in transport costs for each BFR and ITS built in Hawthorne
- Cost SpaceX more money to build a BFR and ITS production line since it would not use existing facilities
- Give SpaceX the ability to build Falcon 9's concurrently with BFR and ITS production

Anything else significant?

Another factor is politics.  If a local city council has a beef with SpaceX or Musk or whatever, they would have a hard time banning regular traffic between the Hawthorne factory and wherever.  But the transportation of something the size of the BFR requires a lot of local cooperation that could be withdrawn at the whim of a local politician or pressure group.  And that would be VERY expensive after you've committed to the system of moving the BFR.  If land is leased correctly or purchased outright at the port, SpaceX will be in a much more secure position.
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Offline JamesH65

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Re: Where will BFR be built?
« Reply #209 on: 10/13/2017 09:22 am »
From someone that lives and works in the area, if Elon thinks it's hard to drive to Hawthorn from his home in Brentwood, he's going to hate it, even more, driving further south to the LA Harbor area (add 30 more minutes).  The additional drive to Seal Beach (to the area near where the old Rockwell Saturn second stage plant) would add an additional 30 min.

Seal Beach


My bet is that Gwynne Shotwell will be knocking on the door of whoever owns or leases the area where the Sea Launch plant is: 
HERE:

Musk can afford a helicopter for that trip. Perhaps even for employees who need to shuttle back and forth from their sites.

Offline rsdavis9

Re: Where will BFR be built?
« Reply #210 on: 10/13/2017 11:33 am »
So is marina del ray not good for barges? It is the closest "port" to hawthorne.
Link to Google Maps

It looks like it is all small pleasure boats and houses. The coast guard has a station there.
« Last Edit: 10/13/2017 05:11 pm by gongora »
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Offline alexterrell

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Re: Where will BFR be built?
« Reply #211 on: 10/13/2017 11:47 am »

- Add the cost of shipping thru the Panama Canal. That's a significant amount of money.
Is it?

What I'm missing from this conversation is volumes. How many BFRs do they plan on building? Given that they're reusable, initially they might build 10 and shipping that through the Panama canal is not that expensive.

If on the other hand they expect the BFRs to be absent for 2 years on a Mars trip, then they'll need a lot more. If BFRs need to come back to a factory for refurbishment after a few dozen launches - then again, there's a lot ore transport.

I don't think it makes sense to build the first ones in Hawthorne, and then move all the tooling down to Brownsville for increased volume.

Offline hkultala

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Re: Where will BFR be built?
« Reply #212 on: 10/13/2017 11:50 am »

SpaceX is not going to build an offshore launch facility just to fly the BFR to its launch facility.

... but what about building it to also launch satellites to polar orbit, and also later act as the first bfr point-to-point travel airport?

coast of LA is a good place for both.

Offline philw1776

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Re: Where will BFR be built?
« Reply #213 on: 10/13/2017 01:41 pm »
From someone that lives and works in the area, if Elon thinks it's hard to drive to Hawthorn from his home in Brentwood, he's going to hate it, even more, driving further south to the LA Harbor area (add 30 more minutes).  The additional drive to Seal Beach (to the area near where the old Rockwell Saturn second stage plant) would add an additional 30 min.

Seal Beach


My bet is that Gwynne Shotwell will be knocking on the door of whoever owns or leases the area where the Sea Launch plant is: 
HERE:

Musk can afford a helicopter for that trip. Perhaps even for employees who need to shuttle back and forth from their sites.

Makes sense.  I worked as an engineer for DEC in the 70s.  We had helicopter service between plants.  Never took it though. It flew directly over my house in metrowest Boston suburbs.
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Offline RoboGoofers

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Re: Where will BFR be built?
« Reply #214 on: 10/13/2017 05:26 pm »
They're proposing point to point transportation with these.  Long term, if that even comes close to working out, they just need to ship to the nearest pad (presumably off the LA coast) and then fly to the others.

The BFS is point to point, not the booster. That returns to the launch site.

Online catdlr

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Re: Where will BFR be built?
« Reply #215 on: 10/13/2017 09:25 pm »
So is marina del ray not good for barges? It is the closest "port" to hawthorne.
Link to Google Maps

It looks like it is all small pleasure boats and houses. The coast guard has a station there.

It's Marina del Rey.  There was a previous discussion above with using this site to put the BFR on a barge after transport from Hawthorn via surface streets.  The Marina was utilized to bring the Shuttle Tank from Louisiana to a local museum.  But since Gwen (SpaceX) is now interested in building the BFR at a local port, this makes Marina del Rey out of the question now.  Turn the clock 20 years, the nearby Spruce Goose hangar, now used by Google, could have been a big enough location for BFR manufacturing with easy transport to the Marina to a barge.

The Marina del Rey area is booked up now (many business parcels were recently leased to long-term high paying tenents) bunches of new condo, homes and apartments to support the high-tech sector here.  Any open spaces you see on Google around the Marina del Rey area are devoted to Wildlife Refuge.
« Last Edit: 10/13/2017 09:28 pm by catdlr »
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Offline biosehnsucht

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Re: Where will BFR be built?
« Reply #216 on: 10/13/2017 10:49 pm »
What's Google using the Spruce Goose facility for? Maybe they'd be willing to sell it to SpaceX?

Offline rsdavis9

Re: Where will BFR be built?
« Reply #217 on: 10/14/2017 12:20 am »
What's Google using the Spruce Goose facility for? Maybe they'd be willing to sell it to SpaceX?

Since google is a major investor in spacex...
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Re: Where will BFR be built?
« Reply #218 on: 10/14/2017 04:24 am »
What's Google using the Spruce Goose facility for? Maybe they'd be willing to sell it to SpaceX?

see here:  http://www.latimes.com/business/la-fi-spruce-goose-hangar-sold-20161223-story.html
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Re: Where will BFR be built?
« Reply #219 on: 10/14/2017 02:40 pm »
So building a new waterside factory nearby would:

- Save $2.5M in transport costs for each BFR and ITS built in Hawthorne
- Cost SpaceX more money to build a BFR and ITS production line since it would not use existing facilities
- Give SpaceX the ability to build Falcon 9's concurrently with BFR and ITS production

Anything else significant?
What is the ballpark number for the cost of the new facility at the port?

 

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