Author Topic: Sierra Space: General Company and Development Updates and Discussions  (Read 91238 times)

Offline Robotbeat

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Regenerative fuel cells don’t really outperform lithium batteries for the most part. Not for daily cycling, at least.
Chris  Whoever loves correction loves knowledge, but he who hates reproof is stupid.

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Regenerative fuel cells don’t really outperform lithium batteries for the most part. Not for daily cycling, at least.

What do you mean by perform here? Cause it would seem to me there are a lot of metrics to judge by.
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Offline Robotbeat

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Regenerative fuel cells don’t really outperform lithium batteries for the most part. Not for daily cycling, at least.

What do you mean by perform here? Cause it would seem to me there are a lot of metrics to judge by.
total system mass for earth or mars.

For the moon, it can potentially go the other way, but it’s still close.
Chris  Whoever loves correction loves knowledge, but he who hates reproof is stupid.

To the maximum extent practicable, the Federal Government shall plan missions to accommodate the space transportation services capabilities of United States commercial providers. US law http://goo.gl/YZYNt0

Regenerative fuel cells don’t really outperform lithium batteries for the most part. Not for daily cycling, at least.

What do you mean by perform here? Cause it would seem to me there are a lot of metrics to judge by.
total system mass for earth or mars.

For the moon, it can potentially go the other way, but it’s still close.

Ok. That's what I guessed you'd meant, but I'm glad we clarified. And regenerative fuel cells performing similar or worse than lithium batteries in daily use, in terms of overall mass, makes sense to me with my limited knowledge.

So my intuition is that regenerative fuel cells might do better than lithium ion batteries for long term (ISS-like, multi-decade) deployments, especially in a thermal environment as extreme as the surface of the Moon. And since the vast majority of the imagery in this video is of a Moon base...

Does this make any sense? I'm not well plugged into the power systems world.
« Last Edit: 04/28/2025 07:49 pm by JEF_300 »
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Offline Robotbeat

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No, on the contrary, the regenerative fuel cells are more complicated with more moving parts (valves, etc), and so likely will last less long (note that the actual fuel cells themselves are electrochemical devices with degradation over time much like lithium cells, on top of the moving parts & pressure vessels).

I was referring to energy storage period and cycle time. For the Moon, you’re storing enough for 14 days of darkness instead of like half a day or so on Mars or Earth.
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To the maximum extent practicable, the Federal Government shall plan missions to accommodate the space transportation services capabilities of United States commercial providers. US law http://goo.gl/YZYNt0

Offline TrevorMonty

When used as part of a fuel cell, 1 kg of hydrogen can produce up to 23 kWh of electrical energy.

https://ahdb.org.uk/knowledge-library/hydrogen-electrolysis#:~:text=When%20used%20as%20part%20of,lower%20with%20an%20older%20battery.

Typical Li Ion battery is 250WH per kg.

 To increase storage just need to add more LH and LOX tanks which are lot lighter and simpler than batteries.
Producing LH and LOX from water exhaust during lunar day shouldn't be issue given amount of solar available.

Offline Robotbeat

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Okay, so now you also need water tanks.

Lithium batteries are available at up to 500Wh/kg.
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To the maximum extent practicable, the Federal Government shall plan missions to accommodate the space transportation services capabilities of United States commercial providers. US law http://goo.gl/YZYNt0

Offline AndrewM

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Full Press Release

https://twitter.com/SierraSpaceCo/status/1920448680483586190 [May 8]

Quote
We have had another successful demonstration of our Resilient GPS (R-GPS) technology for the U.S. Space Force (USSF). In this third milestone, our team demonstrated an early integration of the R-GPS satellite technology through FlatSat flight software and hardware subsystem testing, in addition to successful communication with ground software. 
 
Press Release: https://sierraspace.com/press-releases/sierra-space-marks-third-testing-milestone-with-space-force-r-gps-satellite-program


Online ddspaceman

Sierra Space
@SierraSpaceCo
We have been awarded a contract from NASA, under the NextSTEP-2 Appendix R, to study the use of our expandable space station technology on the moon.

The purpose of this contract is to develop innovative solutions for lunar surface logistics and mobility, supporting NASA’s moon to Mars Architecture. This includes the potential use of our LIFE space station technology for tunnels around a moon base, tracking and storage of goods, and integrating the framework for lunar habitation.

Press Release: https://bit.ly/4kJcNDX

https://twitter.com/SierraSpaceCo/status/1927696439448105157

Online ddspaceman

Sierra Space
@SierraSpaceCo
Today we are chartering a new operation dedicated to supporting national security space as a prime contractor: Sierra Space Defense. This will include expansion plans with a new production facility called “Victory Works,” adding 60,000 square feet of manufacturing space and bringing our total infrastructure to more than one million square feet across seven states.
 
With $1.5B in contracts, including 18 missile warning satellites for the SDA, we’re driving the future of defense tech.
 
Press Release: https://www.sierraspace.com/press-releases/announcing-sierra-space-defense/

https://twitter.com/SierraSpaceCo/status/1932785187567317136

Offline StraumliBlight

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https://twitter.com/SierraSpaceCo/status/1945091119257170150

Sierra Space Awarded Contract by Mitsubishi Heavy Industries [Jul 15]

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Sierra Space announced today it has been awarded a contract by Mitsubishi Heavy Industries to deliver key components for spacecraft docking on the International Space Station (ISS). This includes a Passive Common Berthing Mechanism (PCBM), connection hatch, lighting system, and pressure sensor technology to enable spacecraft to dock at the ISS. The components will ultimately be used by the Japan Aerospace Exploration Agency (JAXA) for space station missions to the ISS.

“By working with Mitsubishi Heavy Industries to support JAXA’s future missions to the ISS, we’re underscoring our commitment to scientific advancement and the growth of the low-Earth orbit economy,” said Dr. Tom Marshburn, Chief Astronaut and VP of Human Factors Engineering at Sierra Space. “This contract reinforces Sierra Space’s reputation for delivering mission-critical, flight-proven systems that our partners can rely on. We’re committed to a diverse and reliable Space Tech product portfolio that helps shape the future of space infrastructure.”

The PCBM is a critical component that enables secure and reliable docking of pressurized vehicles to the ISS. As one of the industry’s trusted suppliers of this flight-proven hardware, Sierra Space’s PCBM provides precise alignment and environmental sealing between the ISS and visiting spacecraft. The fully passive assembly, complementing the active system mounted on the ISS, features minimal moving parts, making it a highly dependable choice for international space missions. Sierra Space will also build the hatch system to round out the entry and exit connection.

Offline mn

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https://twitter.com/SierraSpaceCo/status/1945091119257170150

Sierra Space Awarded Contract by Mitsubishi Heavy Industries [Jul 15]

Quote
Sierra Space announced today it has been awarded a contract by Mitsubishi Heavy Industries to deliver key components for spacecraft docking on the International Space Station (ISS). This includes a Passive Common Berthing Mechanism (PCBM), connection hatch, lighting system, and pressure sensor technology to enable spacecraft to dock at the ISS. The components will ultimately be used by the Japan Aerospace Exploration Agency (JAXA) for space station missions to the ISS.

“By working with Mitsubishi Heavy Industries to support JAXA’s future missions to the ISS, we’re underscoring our commitment to scientific advancement and the growth of the low-Earth orbit economy,” said Dr. Tom Marshburn, Chief Astronaut and VP of Human Factors Engineering at Sierra Space. “This contract reinforces Sierra Space’s reputation for delivering mission-critical, flight-proven systems that our partners can rely on. We’re committed to a diverse and reliable Space Tech product portfolio that helps shape the future of space infrastructure.”

The PCBM is a critical component that enables secure and reliable docking of pressurized vehicles to the ISS. As one of the industry’s trusted suppliers of this flight-proven hardware, Sierra Space’s PCBM provides precise alignment and environmental sealing between the ISS and visiting spacecraft. The fully passive assembly, complementing the active system mounted on the ISS, features minimal moving parts, making it a highly dependable choice for international space missions. Sierra Space will also build the hatch system to round out the entry and exit connection.

Is this for HTV-X? Isn't that already built?https://forum.nasaspaceflight.com/index.php?topic=37623.msg2691271#msg2691271

Will SNC supply parts for future HTV-X vehicles? That would mean jaxa is changing suppliers for this component?

Offline russianhalo117

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https://twitter.com/SierraSpaceCo/status/1945091119257170150

Sierra Space Awarded Contract by Mitsubishi Heavy Industries [Jul 15]

Quote
Sierra Space announced today it has been awarded a contract by Mitsubishi Heavy Industries to deliver key components for spacecraft docking on the International Space Station (ISS). This includes a Passive Common Berthing Mechanism (PCBM), connection hatch, lighting system, and pressure sensor technology to enable spacecraft to dock at the ISS. The components will ultimately be used by the Japan Aerospace Exploration Agency (JAXA) for space station missions to the ISS.

“By working with Mitsubishi Heavy Industries to support JAXA’s future missions to the ISS, we’re underscoring our commitment to scientific advancement and the growth of the low-Earth orbit economy,” said Dr. Tom Marshburn, Chief Astronaut and VP of Human Factors Engineering at Sierra Space. “This contract reinforces Sierra Space’s reputation for delivering mission-critical, flight-proven systems that our partners can rely on. We’re committed to a diverse and reliable Space Tech product portfolio that helps shape the future of space infrastructure.”

The PCBM is a critical component that enables secure and reliable docking of pressurized vehicles to the ISS. As one of the industry’s trusted suppliers of this flight-proven hardware, Sierra Space’s PCBM provides precise alignment and environmental sealing between the ISS and visiting spacecraft. The fully passive assembly, complementing the active system mounted on the ISS, features minimal moving parts, making it a highly dependable choice for international space missions. Sierra Space will also build the hatch system to round out the entry and exit connection.

Is this for HTV-X? Isn't that already built?https://forum.nasaspaceflight.com/index.php?topic=37623.msg2691271#msg2691271

Will SNC supply parts for future HTV-X vehicles? That would mean jaxa is changing suppliers for this component?
One contract option per spacecraft.

Offline AndrewM

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https://twitter.com/SierraSpaceCo/status/1953456092651893030 [Aug. 7]

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The Power Station is our new production facility for manufacturing defense-hardened Surface Mount Technology (SMT) solar arrays with industry-leading power density, resiliency, and short production lead times.

Utilizing SMT solar cells attached to Printed Circuit Boards (PCBs), assembled with commercial pick-and-place technology, these high-efficiency multi-junction MWT “micro-cells” enable automated production, higher power densities, and faster lead times.

This innovation supports both small- and large-scale deployable missions while offering superior performance compared to traditional solar panels.

Full video: https://youtube.com/watch?v=iAeQMyivLnw

Online catdlr

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Quote
Sierra Space@SierraSpaceCo
We have successful completed Critical Design Review for the @SemperCitiusSDA’s Tranche 2 Tracking Layer, affirming technical readiness to begin production of advanced missile tracking satellites for the Proliferated Warfighter Space Architecture.

Press Release: Sierra Space Successfully Completes Critical Design Review for Missile Tracking Satellites in SDA Tranche 2
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Offline StraumliBlight

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Space Force Cancels Resilient GPS Smallsat Layer, Citing Budget Priorities [Jan 20]

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Resilient GPS (R-GPS), an experimental plan to add a proliferated layer of small navigation satellites on top of the core GPS constellation, has been terminated, according to reporting by SpaceNews. Early design work from multiple contractors will be used to inform future architecture decisions, but no on-orbit demonstrations are moving forward.

According to SpaceNews, an SSC spokesperson said the initial phase of R-GPS has been completed and will be used to inform future decisions about the GPS architecture. Funding for the next phase did not make it into the fiscal year 2026 budget due to higher priorities within the Department of the Air Force.

[...]


Those Phase 0 awards went to Astranis, Axient, L3Harris and Sierra Space, who were tasked to produce design concepts and early prototypes for R-GPS satellites.

Offline AndrewM

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https://twitter.com/SierraSpaceCo/status/2008566162867605526?s=20 [Jan. 6]

Quote
We have competed the first of nine satellite structures, Plane 1 of the 18 total satellites for the Space Development Agency’s (SDA) Tranche 2 Tracking Layer (T2TRK) program. Achieved three months ahead of schedule, this milestone showcases our ability to meet key program milestones with efficiency and precision, for delivery and launch readiness.

Press Release: https://sierraspace.com/press-releases/sierra-space-completes-first-nine-satellite-structures-for-the-space-development-agencys-tranche-2-tracking-layer-three-months-ahead-of-schedule/

Offline StraumliBlight

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https://twitter.com/SierraSpaceCo/status/2016997785539924032

Sierra Space Advances Thermal Control Technology with Successful TVAC Testing of Deployable Radiator Prototype [Jan 29]

Quote
Sierra Space has successfully completed thermal vacuum chamber (TVAC) testing on a deployable radiator panel prototype at NASA’s Johnson Space Center, marking a milestone in advancing the company’s spacecraft thermal control capabilities.

The test evaluated the radiator’s performance under the extreme thermal and vacuum conditions of space and represented another successful collaboration under CCSC-2 (Collaborations for Commercial Space Capabilities 2), Sierra Space’s unfunded Space Act Agreement (uSAA) with NASA.

Through this ongoing collaboration, Sierra Space continues to mature in-space technologies that will support future commercial, government, and exploration missions.

[...]

TVAC Testing: Purpose, Process, and Outcomes
Thermal Vacuum (TVAC) testing replicates the harsh environmental extremes of space, combining near-vacuum pressure with cycles of high and low temperatures. This process validates a system’s performance, durability, and ability to maintain functionality under repeated exposure to these conditions.

For Sierra Space, TVAC testing of the deployable radiator prototype provided critical data and insights, including:
 • Validation of mathematical models predicting radiator performance through correlation with real-world measurements.
 • Verification of leak integrity across fluid channels.
 • Evaluation of flow distribution and overall heat rejection efficiency.
 • Observation of component behavior during repeated thermal cycling.
 • Risk reduction in manufacturing processes and materials.
 • Operational insights gained from test setup and execution.

The prototype performed as expected under simulated orbital conditions, confirming the radiator’s design and functionality while reducing potential risks for future deployment.
« Last Edit: 01/30/2026 12:13 am by StraumliBlight »

Online catdlr

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We Are SNC

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Jan 30, 2026
We deliver innovative, open architecture technology solutions that empower and protect our customers. We're thrilled to continue our dedication to the mission of our customers and nation.

https://youtube.com/watch?v=_YmEH3d1Ykw

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