Author Topic: Hybrid propulsion system Q&A  (Read 25007 times)

Offline Robotbeat

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Hybrid propulsion system Q&A
« on: 06/01/2012 05:10 pm »
The hybrid propulsion system on the DreamChaser gives me the most pause. If it was a liquid bipropellant propulsion system, I'd be a lot more comfortable with the design. The fatal accident with SS2 should dispel this myth that hybrids are inherently safer than liquids. And the regression rate issues mean that you never really reach "steady state" combustion like you do with liquids. And having two separate motors on each side seems really difficult to me, especially because you have two hybrid rockets which both have to ignite at the same time and keep the same thrust. It seems like a system which will quickly become heavier than an equivalent liquid rocket system. And with probably a slower abort, too, since you have to wait for the whole hybrid rocket to come up to pressure and ignite properly... It seems like a really bad systems engineering choice for the abort phase.

Capsules are still inherently more robust IMHO, but DreamChaser's case would be improved dramatically just by using a more conventional propulsion system (if you want non-toxic, there's always ethanol/LOx or ethanol/nitrous... but hypergols are still a great choice for abort because of the unbeatable ignition reliability and speed). Even some sort of solid rocket motors might be more appropriate for abort, kind of like MLAS.
Chris  Whoever loves correction loves knowledge, but he who hates reproof is stupid.

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Online adrianwyard

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Re: Hybrid propulsion system Q&A
« Reply #1 on: 06/01/2012 05:12 pm »
The engines will not be fired near the ground as nozzles dictate the performance of said engines.  At lower altitudes that can lead to flow sep in the nozzle and cause more problems than it solves. 

I agree that's the theory. But SNC's plan is to use the same motors for Pad abort and orbital maneuvering, so they are apparently willing to take whatever losses/nozzle design limitations this entails. The SpaceShipOne hybrid motor (from which DC's is derived) has already been flown from 50K ft to near-vacuum.

Offline Robotbeat

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Re: Hybrid propulsion system Q&A
« Reply #2 on: 06/01/2012 05:17 pm »
The engines will not be fired near the ground as nozzles dictate the performance of said engines.  At lower altitudes that can lead to flow sep in the nozzle and cause more problems than it solves. 

I agree that's the theory. But SNC's plan is to use the same motors for Pad abort and orbital maneuvering, so they are apparently willing to take whatever losses/nozzle design limitations this entails. The SpaceShipOne hybrid motor (from which DC's is derived) has already been flown from 50K ft to near-vacuum.
One possibility would be to put a jettisonable extension on the motors. They will nominally just operate in vacuum, but if you need them for abort (or contingency cross-range), you can jettison the nozzle extension, like the Shuttle SRBs would do right before splashdown. To be honest, it seems like SNC might eventually regret some of these early systems engineering decisions (i.e. going with the hybrids).
Chris  Whoever loves correction loves knowledge, but he who hates reproof is stupid.

To the maximum extent practicable, the Federal Government shall plan missions to accommodate the space transportation services capabilities of United States commercial providers. US law http://goo.gl/YZYNt0

Online adrianwyard

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Re: Hybrid propulsion system Q&A
« Reply #3 on: 06/01/2012 05:27 pm »
Seems like a good idea to me, but I don't think we see any evidence of it.

I second your fear about asymmetrical thrust. (This is a variation on the age-old fear of just one STS SRB firing.) The HL-20 designs showed its motors pointing through the vehicle CoG, just as the STS OMS did. But pictures of DC's nozzles do not. If this is just an artistic oversight, then this would reduce the yaw moment from motor differences, perhaps to the level the RCS could deal with it. (It would also give you redundancy on orbit as you could use just one to maneuver.)

In the DC Q&A thread there was discussion of a 'quick start' of the hybrids during an abort using equipment in the spacecraft adapter:

http://forum.nasaspaceflight.com/index.php?topic=9921.msg736910#msg736910

Offline Lars_J

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Re: Hybrid propulsion system Q&A
« Reply #4 on: 06/01/2012 05:27 pm »
I predict we will see them switch away from hybrid propulsion before becoming operational.

Online Lee Jay

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Re: Hybrid propulsion system Q&A
« Reply #5 on: 06/01/2012 06:36 pm »
Placing the craft on top does remove the TPS debris problem, but you get new ones to manage. For example, with the tall skinny configuration the spacecraft adapter needs to be strong enough to deal with all the wind/turbulence the stack will face with a 10 t aerodynamically complex load on the far tip.

The wind tunnel testing of the integrated stack that's going on now (or completed) should tell them what they need to know. But I wonder if the operational DC could have wind launch criteria limitations that will make it look less competitive than, say DragonRider. Remember, for an ISS crew launch you have to launch exactly on time; no waiting for favorable winds. It will probably have runway abort cross-wind launch criteria too, just like the Shuttle orbiter.

They said in January that the aero loads on DC are lower than the aero loads on a fairing.  This is believable to me because the cross sectional area is also much lower.

Offline simonbp

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Re: Hybrid propulsion system Q&A
« Reply #6 on: 06/01/2012 07:53 pm »
The hybrid propulsion system on the DreamChaser gives me the most pause. ...

You're probably right, but remember who is building the vehicle. SNC's main area of rocket expertise is hybrid motors, so that was the most logical choice for them to use. They could, I suppose, buy RS-88s from PWR like Boeing, but that would probably cut quite a bit into the profit margin.

Also, the high level of commonality with SS2's motor will mean that they soon get a huge amount of flight hours to design the system against. The SuperDracos will get similar (from landings), so RS-88s may end up being the least-proven commercial abort motor, even if CST-100 flies very often.

Offline Go4TLI

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Re: Hybrid propulsion system Q&A
« Reply #7 on: 06/01/2012 08:05 pm »
The engines will not be fired near the ground as nozzles dictate the performance of said engines.  At lower altitudes that can lead to flow sep in the nozzle and cause more problems than it solves. 

I agree that's the theory. But SNC's plan is to use the same motors for Pad abort and orbital maneuvering, so they are apparently willing to take whatever losses/nozzle design limitations this entails. The SpaceShipOne hybrid motor (from which DC's is derived) has already been flown from 50K ft to near-vacuum.

It's not a theory.  In an abort off-the-pad something has to be done, so this is the much lesser of two evils.

Offline Go4TLI

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Re: Hybrid propulsion system Q&A
« Reply #8 on: 06/01/2012 08:07 pm »
it seems like SNC might eventually regret some of these early systems engineering decisions (i.e. going with the hybrids).

And what is your basis for such things?  Because they are not SpaceX?

Offline Robotbeat

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Re: Hybrid propulsion system Q&A
« Reply #9 on: 06/01/2012 08:17 pm »
it seems like SNC might eventually regret some of these early systems engineering decisions (i.e. going with the hybrids).

And what is your basis for such things?  Because they are not SpaceX?
Not at all! Just a couple posts earlier, I explained my reasoning:
The hybrid propulsion system on the DreamChaser gives me the most pause. If it was a liquid bipropellant propulsion system, I'd be a lot more comfortable with the design. The fatal accident with SS2 should dispel this myth that hybrids are inherently safer than liquids. And the regression rate issues mean that you never really reach "steady state" combustion like you do with liquids. And having two separate motors on each side seems really difficult to me, especially because you have two hybrid rockets which both have to ignite at the same time and keep the same thrust. It seems like a system which will quickly become heavier than an equivalent liquid rocket system. And with probably a slower abort, too, since you have to wait for the whole hybrid rocket to come up to pressure and ignite properly... It seems like a really bad systems engineering choice for the abort phase.

Capsules are still inherently more robust IMHO, but DreamChaser's case would be improved dramatically just by using a more conventional propulsion system (if you want non-toxic, there's always ethanol/LOx or ethanol/nitrous... but hypergols are still a great choice for abort because of the unbeatable ignition reliability and speed). Even some sort of solid rocket motors might be more appropriate for abort, kind of like MLAS.

And FWIW, I'm a little uncomfortable with Superdraco landing for SpaceX, which is why I'm glad they're staying with splashdown for initial crewed missions. But that's off-topic.

Hybrids combine the worst of both solids and liquids, IMHO. And they are no safer.
Chris  Whoever loves correction loves knowledge, but he who hates reproof is stupid.

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Offline Go4TLI

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Re: Hybrid propulsion system Q&A
« Reply #10 on: 06/01/2012 08:23 pm »

And FWIW, I'm a little uncomfortable with Superdraco landing for SpaceX, which is why I'm glad they're staying with splashdown for initial crewed missions. But that's off-topic.

Hybrids combine the worst of both solids and liquids, IMHO. And they are no safer.

Ok, but SpaceX, of course, has mitigated your "discomfort". 

Your rationale above is.....lacking.  But that's fine I doubt in the various design reviews an exit criteria is your comfort level.  ;)

Offline Lars_J

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Re: Hybrid propulsion system Q&A
« Reply #11 on: 06/01/2012 08:30 pm »
Go4LTI - You were the one who brought up SpaceX here. Nobody else. Feeling cranky?

Offline Rocket Science

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Re: Hybrid propulsion system Q&A
« Reply #12 on: 06/01/2012 08:47 pm »
+1.

Placing the craft on top does remove the TPS debris problem, but you get new ones to manage. For example, with the tall skinny configuration the spacecraft adapter needs to be strong enough to deal with all wind/turbulence the stack will face with a 10 t aerodynamically complex load on the far tip.

The wind tunnel testing of the integrated stack that's going on now (or completed) should tell them what they need to know. But I wonder if the operational DC could have wind launch criteria limitations that will make it look less competitive than, say DragonRider. Remember, for an ISS crew launch you have to launch exactly on time; no waiting for favorable winds. It will probably have runway abort cross-wind launch criteria too, just like the Shuttle orbiter.

That "Main Propulsion System" can be used for abort and for cross range cruising. Will the craft normally glide to a landing unpowered? In a sudden and stiff crosswind, would it be possible to engage those engines and cross vector (crab) into the crosswind just like airplanes do all the time? To what degree could it crab unpowered?
Tom,
 
With such a low L/D for this spacecraft we should remove from our heads typical a/c like operations. You are not going to shoot a missed approach and execute a go-round. If the conditions are not right, it (she “baby-orbiter” ;) shouldn’t be landing there during normal ops. With its short runway requirements it would be best to use an alternate…

~Robert
« Last Edit: 06/01/2012 08:48 pm by Rocket Science »
"The laws of physics are unforgiving"
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Offline Go4TLI

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Re: Hybrid propulsion system Q&A
« Reply #13 on: 06/01/2012 08:55 pm »
Go4LTI - You were the one who brought up SpaceX here. Nobody else. Feeling cranky?

Not at all, but I do appreciate you asking.  ;)

I've lurked around here from time-to-time and know enough about certain posters who shoot down or downplay everyone else while essentially cheering others along as if they can do no wrong.  Just my opinion of course.  :)

Offline Robotbeat

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Re: Hybrid propulsion system Q&A
« Reply #14 on: 06/01/2012 09:08 pm »
Go4LTI - You were the one who brought up SpaceX here. Nobody else. Feeling cranky?

Not at all, but I do appreciate you asking.  ;)

I've lurked around here from time-to-time and know enough about certain posters who shoot down or downplay everyone else while essentially cheering others along as if they can do no wrong.  Just my opinion of course.  :)
And absolute nonsense.

Hybrids are a non-ideal solution, IMHO. I don't attack Boeing's CST-100 abort system because "they're not SpaceX." They have a good design that should work well using a reliable technology (i.e. hypergolic thrusters). Hybrids are not proven (SS2 hasn't flown powered, yet, and hasn't flown with two parallel hybrids like DreamChaser has shown... SS1 was almost a decade ago with a different class engine, and is just a single example versus countless examples for hypergolic engines), are not inherently reliable like hypergolic ignition, are NOT inherently safer (see SS2 fatal accident using similar propulsion system), and almost certainly will end up with lower performance (i.e. delta-v for a given mass) than liquid alternatives (they plan on using monopropellant nitrous for station-keeping and RCS/ACS, which would be significantly lower performance for those purposes than bipropellant hypergols like CST-100 and Dragon... which translates to less margin and/or a heavier/more-expensive launch vehicle). Solid rockets for abort would be the go-to solution if you're looking for just simplicity and heritage and don't care about on-orbit performance.

What hybrids have going for it are 1) it's non-toxic and 2) SNC's involvement in hybrids. Not good enough, IMHO (and the toxicity problem can be solved in other ways that aren't so detrimental to performance).

I have technical reasons for my opinions. Do you?
« Last Edit: 06/01/2012 09:11 pm by Robotbeat »
Chris  Whoever loves correction loves knowledge, but he who hates reproof is stupid.

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Offline Robotbeat

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Re: Hybrid propulsion system Q&A
« Reply #15 on: 06/01/2012 09:15 pm »
BTW, I don't mean at all to discourage anyone at SNC. I hope and pray that my technical opinion of hybrids isn't accurate for their sake. I hope Dreamchaser does very well and that we see it fly soon!

(I just hope they have a non-hybrid backup plan...)
Chris  Whoever loves correction loves knowledge, but he who hates reproof is stupid.

To the maximum extent practicable, the Federal Government shall plan missions to accommodate the space transportation services capabilities of United States commercial providers. US law http://goo.gl/YZYNt0

Offline Go4TLI

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Re: Hybrid propulsion system Q&A
« Reply #16 on: 06/01/2012 09:47 pm »
BTW, I don't mean at all to discourage anyone at SNC. I hope and pray that my technical opinion of hybrids isn't accurate for their sake. I hope Dreamchaser does very well and that we see it fly soon!

(I just hope they have a non-hybrid backup plan...)

Really?  I'm sure the phones are ringing off the hook in Denver and at various NASA centers right now with concerns that everyone has made an absolute poor choice over the design cycle, and too much CCDev money was stupidly given out, because someone in Minnesota is saying something on the internet. 

Offline Go4TLI

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Re: Hybrid propulsion system Q&A
« Reply #17 on: 06/01/2012 09:54 pm »
I have technical reasons for my opinions. Do you?

I'm not going to get into a back-and-forth with you (because I have seen from history how you like that).

That said, I do have many technical solutions to your "reasons", which are really just opinions based on what you believe you know.  Instead, I will respond more globally.

I believe it would be fair to categorize you as a commercial advocate.  In that, you critisize everything else like SLS and Orion, in order to be so called pro-commercial.  However, one of the main thrusts of commercial has been the various innovative design solutions a particular potential provider could bring to meet technical requirements and cost expectations. 

Instead, you are saying, without merit, that one comany has made poor engineering judgement based on information that anyone can obtain spun to make it sound like you know what you are talking about.  In that and to validate your position here on the internet you are now advocating a monolythic approach and that no "innovation" or new approaches should be taken because they are not "proven".

If that is your mentality, several THOUSAND of your posts should be wiped out relative to SpaceX. 

Offline Robotbeat

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Re: Hybrid propulsion system Q&A
« Reply #18 on: 06/01/2012 10:01 pm »
BTW, I don't mean at all to discourage anyone at SNC. I hope and pray that my technical opinion of hybrids isn't accurate for their sake. I hope Dreamchaser does very well and that we see it fly soon!

(I just hope they have a non-hybrid backup plan...)

Really?  I'm sure the phones are ringing off the hook in Denver and at various NASA centers right now with concerns that everyone has made an absolute poor choice over the design cycle, and too much CCDev money was stupidly given out, because someone in Minnesota is saying something on the internet. 
Hey man, I'm not saying I would've foregone funding Dreamchaser, just that I think that Mercury, Gemini, Apollo, Shuttle, Soyuz, Vostok, Shenzou, HL-20 (on which Dream Chaser was based), Dragon, CST-100, and Blue Origin went with non-hybrid solutions for a reason. And I don't mind being wrong :).

There may be time to go with the abort solution that the HL-20 was going to use: http://www.coe.pku.edu.cn/tpic/2011721145939517.pdf

SNC makes the hybrid rocket for SS2. When you have a hammer, everything looks like a nail...
Chris  Whoever loves correction loves knowledge, but he who hates reproof is stupid.

To the maximum extent practicable, the Federal Government shall plan missions to accommodate the space transportation services capabilities of United States commercial providers. US law http://goo.gl/YZYNt0

Offline Go4TLI

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Re: Hybrid propulsion system Q&A
« Reply #19 on: 06/01/2012 10:08 pm »
Hey man, I'm not saying I would've foregone funding Dreamchaser, just that I think that Mercury, Gemini, Apollo, Shuttle, Soyuz, Vostok, Shenzou, HL-20 (on which Dream Chaser was based), Dragon, CST-100, and Blue Origin went with non-hybrid solutions for a reason. And I don't mind being wrong :).


You are talking out of both sides of your mouth.  You cannot have it both ways suggesting that this process drives competition and innovation and yet at the same time suggest everyone should use the same thing and the same approach.

The DC-3 has props.  Should the jet engine never have been developed?

 

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