Author Topic: Ursa Major Technologies  (Read 160758 times)

Offline PhotoEngineer

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Re: Ursa Major Technologies
« Reply #80 on: 09/18/2020 04:27 pm »



However, agree that the RL10 is ancient, "craftsmen" type engineering that should be somewhat low hanging fruit to improve upon, especially on cost.  Interested to see the development costs as well, as hydrolox engines have historically been very expensive, so it will be interesting to see what newspace can do here.

ARJ have spent lot effort modernizing RL10 for additive manufacturing technology. Given its excellent flight history they have good reason to take slow cautious approach to changing RL10 design. Whether they've passed build cost savings onto customers is unknown, but I'd be surprised if they havn't.

I believe they had a DoD funded program to reduce the cost and modernize the engine. So the customer actually was charged extra to pay less.  Go go old aerospace!

Offline Davidthefat

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Re: Ursa Major Technologies
« Reply #81 on: 09/18/2020 06:11 pm »



However, agree that the RL10 is ancient, "craftsmen" type engineering that should be somewhat low hanging fruit to improve upon, especially on cost.  Interested to see the development costs as well, as hydrolox engines have historically been very expensive, so it will be interesting to see what newspace can do here.

ARJ have spent lot effort modernizing RL10 for additive manufacturing technology. Given its excellent flight history they have good reason to take slow cautious approach to changing RL10 design. Whether they've passed build cost savings onto customers is unknown, but I'd be surprised if they havn't.

I believe they had a DoD funded program to reduce the cost and modernize the engine. So the customer actually was charged extra to pay less.  Go go old aerospace!

Eh, going from a brazed stainless tube assembly to a printed copper chamber for an expander cycle engine isn't exactly copy and paste operation. Makes sense to dump a bunch of money into it to modernize it for the long run (I also reckon helps reliability and less reworks in the manufacturing)

I also firmly believe old aerospace costs are driven by the bureaucracy and head count in supporting programs (a printed part costs the same whether it's printed in a new aerospace company vs old. It's just all that paperwork and processes behind it that costs a premium.)

I wonder if Ursa will ever be bought out by a company that wants to skip the development of an engine.

Online edzieba

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Re: Ursa Major Technologies
« Reply #82 on: 11/02/2020 05:34 pm »
Bumping now that Stratolaunch are using an unnamed Ursa Major engine (assumed to be Hadley) for their TALON hypersonic testbed.

Offline ParabolicSnark

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Re: Ursa Major Technologies
« Reply #83 on: 03/31/2021 03:44 pm »
Looks like Hadley is getting an upgrade in the near future with a more streamlined print. There's a more bulbous fuel inlet manifold that appears to distribute the fuel to the aft end and then the regen channels go from the aft-end towards the injector, instead of what appeared to be a "pass and a half" style chamber where they went down to the aft end and then looped back up towards the injector.

In also includes a nozzle extension flange, so perhaps they're looking at upper stage use, or their contract with Stratolaunch's Talon is asking for a higher-altitude nozzle.

You also see a stiffer head-end flange which before was pretty overhung. Given the classic fractal support on the new one, that's probably one of the manufacturing improvements so they don't have support structure that needs to be chiseled away.

In the front there's a 4x bolt pattern for mounting something too: probably a mounting point for their flight computer if they're keeping the overall layout the same.

Before (on right):


After:
« Last Edit: 03/31/2021 03:45 pm by ParabolicSnark »

Offline Davidthefat

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Re: Ursa Major Technologies
« Reply #84 on: 03/31/2021 03:56 pm »
Looks like Hadley is getting an upgrade in the near future with a more streamlined print. There's a more bulbous fuel inlet manifold that appears to distribute the fuel to the aft end and then the regen channels go from the aft-end towards the injector, instead of what appeared to be a "pass and a half" style chamber where they went down to the aft end and then looped back up towards the injector.

In also includes a nozzle extension flange, so perhaps they're looking at upper stage use, or their contract with Stratolaunch's Talon is asking for a higher-altitude nozzle.

You also see a stiffer head-end flange which before was pretty overhung. Given the classic fractal support on the new one, that's probably one of the manufacturing improvements so they don't have support structure that needs to be chiseled away.

In the front there's a 4x bolt pattern for mounting something too: probably a mounting point for their flight computer if they're keeping the overall layout the same.


I reckon the big down comers helps with clearing powder out of the channels as well. Looks to have included several drain holes that I presume will be welded shut after clearing out the powder with one low point drain with a o ring boss port for engine test ops.

Offline trimeta

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Re: Ursa Major Technologies
« Reply #85 on: 03/31/2021 04:13 pm »
In also includes a nozzle extension flange, so perhaps they're looking at upper stage use, or their contract with Stratolaunch's Talon is asking for a higher-altitude nozzle.

Two small-launch companies, C6 Launch and Phantom Space, have talked about using the Hadley on both their first and second stages. C6 Launch is somewhat odd since they want to use three Hadleys on the first stage and one on the second. I bet they wish Ursa Major Technologies made something smaller than the Hadley...

Offline trimeta

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Re: Ursa Major Technologies
« Reply #86 on: 05/13/2021 03:15 pm »
Article on Ursa Major Technologies' current status. The most interesting new(-ish) information is that their 50,000 lbf hydrolox Samus engine is being shelved (it's "still a notional product" but it sounds like they won't move forward unless someone actually expresses interest), and that they're looking to develop larger engines for a Neutron-class vehicle. There's also a line about C6 Launch (one of Ursa Major Technologies' customers) expecting to launch payloads "in the next year or two," but I wouldn't put much stock in that.

(h/t Lampyridae for finding the article)

https://spacenews.com/rocket-engine-startup-sees-opportunities-in-crowded-launch-market/

Offline trimeta

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Re: Ursa Major Technologies
« Reply #87 on: 07/26/2021 04:45 pm »
https://www.defenseone.com/business/2021/07/rocket-startup-could-get-huge-boost-lockheed-martin-buying-aerojet-rocketdyne/183996/

This section, about having a large defense contract, is especially interesting:

Quote
Northrop Grumman’s 2018 acquisition of Orbital and Lockheed’s proposed $4.4 billion acquisition of Aerojet Rocketdyne would leave the United States without an independent rocket supplier. As this happens, Ursa Major has been proving its technology and assembling customers, including a large defense prime contractor.

“We're really the only game in town,” Pellicore said. “There's a reason we're signed with a very serious prime customer, and there's no reason why we should be signed with them except that this is the dynamic that's happening right now.”

Pellicore declined to name the company, but said consolidation within the rocket motor sector has opened doors at the Pentagon, on Capitol Hill, and with investors (Ursa Major has raised more than $56 million).

I wonder if that large defense company is buying Hadleys, or if they finally found a customer for Ripley?

Also of note in this article is continued mention of Samus, highlighting its potential to replace the RL10 in upper stages. If my math is correct, Samus has about 2x the thrust of the RL10, and should be pretty efficient by virtue of being fuel-rich staged combustion. Of course, a previous article suggested that Samus was being shelved until the market actually demanded a replacement for the RL10. Not sure if we should read anything into this regarding changes in that plan.

Offline ParabolicSnark

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Re: Ursa Major Technologies
« Reply #88 on: 10/01/2021 04:05 pm »
Looks like Ursa Major has updated their website with a few new images of their engines, including a mostly complete Ripley. The main item I'm seeing missing here are the TVC's, which are currently swapped out with stiff arms.



Hadley wise, it looks like they've added a pretty hefty aluminum bottle to the engine just off the side of the flight computer. At first I thought it was just a pneumatics accumulator, then I noticed that the outlet has an adjustable knob on it indicating its more likely a gas bottle with a regulator.




They're also teasing a vacuum variant of Hadley with a metallic nozzle extension. It's pretty low res, but I don't see any seam welds along the length, so I'm suspecting a hydroformed or spunform nozzle welded onto a its flange.



Then there's their new engine, which is no longer code-named Samus (different engine?). I tried throwing the available image in photoshop to adjust levels, but the image quality is low and there's not much additional detail to be seen.
« Last Edit: 10/01/2021 04:07 pm by ParabolicSnark »

Online edzieba

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Re: Ursa Major Technologies
« Reply #89 on: 10/02/2021 11:57 am »
Had a go with the Maybe Samus engine render.
With such a large bell compared to the chamber & powerhead, I'd assume a vacuum-optimised engine.

Re: Ursa Major Technologies
« Reply #90 on: 10/02/2021 07:49 pm »
Their site lists that new engine as using "Cryogenic & Storable Propellants". So I think it's reasonably safe to say that it's no longer the hydrolox Samus, but what it is is much harder to determine.
Wait, ∆V? This site will accept the ∆ symbol? How many times have I written out the word "delta" for no reason?

Offline russianhalo117

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Re: Ursa Major Technologies
« Reply #91 on: 10/02/2021 07:58 pm »
Their site lists that new engine as using "Cryogenic & Storable Propellants". So I think it's reasonably safe to say that it's no longer the hydrolox Samus, but what it is is much harder to determine.
They've been in the planning stages for an expander cycle RL10 family equivalent. Obviously the RL10C-X series doesn't have yet its in development additively manufactured channel wall engine nozzle that replaces its current tube wall nozzle so do not get thrown by the different nozzle look.

Offline russianhalo117

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Re: Ursa Major Technologies
« Reply #92 on: 10/02/2021 08:01 pm »
Their site lists that new engine as using "Cryogenic & Storable Propellants". So I think it's reasonably safe to say that it's no longer the hydrolox Samus, but what it is is much harder to determine.
hydrolox as a fuel cannot be ruled out but Samus project can be as a different engine cycle.

Offline trimeta

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Re: Ursa Major Technologies
« Reply #93 on: 10/02/2021 08:17 pm »
IIRC, earlier documentation on Samus said it would be a fuel-rich staged combustion cycle engine. It does seem like they've taken a step back to reevaluate the market and how they want to design a hydrolox engine, but given their experience with oxidizer-rich staged combustion, my intuition is they're more likely to go fuel-rich staged combustion on the Samus-equivalent than expander cycle.

The bit about "Cryogenic & Storable Propellants" sounds to me like they may have multiple unannounced engines in development, some of which may never see the light of day depending how the development programs go and what the market needs.

Re: Ursa Major Technologies
« Reply #94 on: 10/03/2021 09:37 pm »
Their site lists that new engine as using "Cryogenic & Storable Propellants". So I think it's reasonably safe to say that it's no longer the hydrolox Samus, but what it is is much harder to determine.
hydrolox as a fuel cannot be ruled out but Samus project can be as a different engine cycle.
Hydrolox as a fuel can be ruled out, because Liquid Hydrogen cannot reasonably be called a storable propellant. Aside from the likes of Ozone and Fluorine, it is objectively the least storable propellant.
« Last Edit: 10/03/2021 09:43 pm by JEF_300 »
Wait, ∆V? This site will accept the ∆ symbol? How many times have I written out the word "delta" for no reason?

Offline trimeta

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Re: Ursa Major Technologies
« Reply #95 on: 10/03/2021 10:06 pm »
Their site lists that new engine as using "Cryogenic & Storable Propellants". So I think it's reasonably safe to say that it's no longer the hydrolox Samus, but what it is is much harder to determine.
hydrolox as a fuel cannot be ruled out but Samus project can be as a different engine cycle.
Hydrolox as a fuel can be ruled out, because Liquid Hydrogen cannot reasonably be called a storable propellant. Aside from the likes of Ozone and Fluorine, it is objectively the least storable propellant.
Hence my suggestion that they have two or more unannounced engines in development: one that's hydrolox, and another with storable fuel.

Offline su27k

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Re: Ursa Major Technologies
« Reply #96 on: 10/15/2021 03:43 am »
https://twitter.com/ursamajortech/status/1448682299885686787
Quote
Ripley is our next engine — with 10x the thrust of Hadley (50,000 lbf) and enhanced lox/kerosine propulsion capacity. Reusable and flexible. Industry-leading performance and power at a price that will change the space launch industry. https://ursamajortechnologies.com/engines/ripley #MeetTheEngines

Offline trimeta

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Re: Ursa Major Technologies
« Reply #97 on: 10/15/2021 04:09 am »
I just noticed, Ripley has gone from 35,000 lbf to 50,000 lbf. This probably happened around the same time the website was updated, but it wasn't called out explicitly at the time.

Offline russianhalo117

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Re: Ursa Major Technologies
« Reply #98 on: 10/15/2021 06:42 am »
I just noticed, Ripley has gone from 35,000 lbf to 50,000 lbf. This probably happened around the same time the website was updated, but it wasn't called out explicitly at the time.
Incremental upgrades and uprating. Keep in mind that they are aiming for greater than the F-1A and M-1 thrust classes in their long term plans across multiple cycles, propellants and throttle ratios.

Offline M.E.T.

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Re: Ursa Major Technologies
« Reply #99 on: 10/15/2021 06:57 am »

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