Author Topic: 3-D Printing in Space  (Read 71777 times)

Offline deruch

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Re: 3-D Printing in Space
« Reply #60 on: 09/25/2017 09:34 pm »
Whole series of papers from AIAA Space 2017 on this topic:

NASA’s In-Space Manufacturing Project: Toward a Multimaterial Fabrication Laboratory for the International Space Station
https://arc.aiaa.org/doi/pdfplus/10.2514/6.2017-5277

Applications for the Archinaut In Space Manufacturing and Assembly Capability
https://arc.aiaa.org/doi/pdfplus/10.2514/6.2017-5365

Made In Space Archinaut: Key Enabler for Asteroid Belt Colonization
https://arc.aiaa.org/doi/pdfplus/10.2514/6.2017-5364

Archinaut: In-Space Manufacturing and Assembly for Next-Generation Space Habitats
https://arc.aiaa.org/doi/pdfplus/10.2514/6.2017-5227

‘Made for Space and Played in Space’: GravityGames, Microgravity 3D Printer, and Crew on the International Space Station Create a Critical New Space Engagement for STEM Students
https://arc.aiaa.org/doi/pdfplus/10.2514/6.2017-5245
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Offline TrevorMonty

Re: 3-D Printing in Space
« Reply #61 on: 09/26/2017 12:05 am »
Excellent post.
I knew of few things that Archinaut could enable like large antennas, truss for satellite to attach payloads to.

One of more surprising was huge solar sails capable if delivering 66t to Mars in 700days. I've only thought of deployable solar sails for cubesat mission. This would be one easier things for Archinaut build.

Offline deruch

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Re: 3-D Printing in Space
« Reply #62 on: 10/19/2017 05:59 pm »
https://www.nasa.gov/feature/two-for-the-crew-3-d-design-challenge-seeks-students-to-invent-multi-use-tools

Quote
Sept. 21, 2017

Two for the Crew 3-D Design Challenge Seeks Students to Invent Multi-Use Tools

This fall, NASA and the American Society of Mechanical Engineers (ASME) Foundation are challenging students to use their ingenuity to create a helpful tool that combines the functions of two objects being used by crew aboard the International Space Station.  The national Future Engineers Two for the Crew Challenge provides an exciting opportunity for K-12 students to develop an innovative model intended to be 3-D printed by astronauts on the orbiting laboratory. Students will invent multi-use tools and customized equipment that can help astronauts with maintenance, medical, trash management, and the challenge of securing and storing items in microgravity.

Human exploration of the solar system is currently limited by the need to carry consumables, replace systems and parts, and use available materials. This is why building and maintaining things in space will be important for future missions. Students will learn about the advantages of in-space manufacturing and customization. This means that crew members can print items when they are needed, including specific parts for the unique space station environment.

Participants will explore concepts like mass and volume, while learning engineering and 3-D design skills. Submissions from K-12 students in the United States will be accepted online through Dec. 19 at www.futureengineers.org/twoforthecrew.

Winners will be announced on March 14, 2018.

The Two for the Crew Challenge is free for student participation. The challenge website provides educational information about space station crew tools and brainstorming resources that help students get started with creating their designs. The site also provides links to free 3-D design software.

Two for the Crew is the sixth in a series of space innovation challenges developed by Future Engineers and the ASME Foundation, with technical assistance from NASA.
« Last Edit: 10/19/2017 05:59 pm by deruch »
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Offline deruch

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Re: 3-D Printing in Space
« Reply #63 on: 10/20/2017 06:31 am »
https://www.nasa.gov/mission_pages/centers/marshall/images/refabricator.html

Quote
Aug. 28, 2017

Full Circle: NASA to Demonstrate Refabricator to Recycle, Reuse, Repeat

In 2014, NASA made important progress toward the in-space manufacturing necessary for deep space exploration by “printing” tools in space using a 3-D printer on the International Space Station.

In 2018, the nation's space agency will take the next step toward a sustainable in-space manufacturing capability when it launches a machine that can not only print plastic parts, but can also recycle them back into reusable raw materials to make more and/or different parts.

The machine, coined the “Refabricator,” is a device that will accept plastic materials of various sizes and shapes and turn them in to the feedstock used to 3-D print items. The whole process happens in a single automated machine about the size of a dorm room refrigerator.

"When we begin launching humans to destinations beyond low-Earth orbit, space will be at a premium," said Niki Werkheiser, manager of In-Space Manufacturing at NASA's Marshall Space Flight Center in Huntsville, Alabama, where the device will be thoroughly tested before launching to the space station. "It simply won’t be feasible to send along replacement parts or tools for everything on the spacecraft, and resupplying from Earth is cost and time prohibitive. The Refabricator will be key in demonstrating a sustainable logistics model to fabricate, recycle, and reuse parts and waste materials.” 

NASA awarded a Small Business Innovation Research contract valued at approximately $750,000 to Tethers Unlimited Inc. of Seattle in April 2015, to build the recycling system.

“The Refabricator demonstration is a key advance toward our vision of implementing a truly sustainable, in-space manufacturing ecosystem,” said Rob Hoyt, CEO of TUI. “Astronauts could use this technology to manufacture and recycle food-safe utensils, and turn what is now inconvenient waste into feedstock to help build the next generation of space systems. We believe re-using the waste could reduce the cost and risks for NASA and private space exploration missions.”

The Refabricator will complete final flight certification testing at the Marshall Center in late 2017 and is slated to launch to station in April 2018. Almost all operations will be remotely commanded and controlled from Marshall’s Payload Operations Integration Center – mission control for science on the space station -- and TUI. The ability to remotely manage the process can save astronaut time and provide greater autonomy for future spaceflight missions.

"The space station is the ideal proving ground for this important technology," said Werkheiser. "Astronauts are already living and working in space, a mere 250 miles above Earth. Those crew members are helping make discoveries to benefit humans around the world while testing the important technology, life support systems and medical breakthroughs that will enable long-duration space exploration by humans."

The Refabricator will be the first integrated recycler-manufacturer in orbit and may eventually be able to recycle and print, using metal as well as plastic, with very little monitoring from the station crew members. By 2020, NASA wants to create a Fabrication Laboratory, or FabLab, to test an integrated, multi-material, on-demand system.

"The FabLab would allow astronauts to select what they want or need from a catalogue of parts and then simply push a button to have it made," said Werkheiser.

This project is an ideal example of how government and small businesses can effectively work together. In this example, NASA and TUI worked hand-in-hand in the rapid development of a brand new technology for in-space applications. NASA provided guidance and insight on how to design the system to successfully meet the stringent space flight certification, safety, and operations constraints.

NASA continues to leverage open competition, including crowd-sourcing, Small Business Innovation Research awards, Broad Agency Announcements, and challenge competitions, to collaborate and meet space needs for space exploration.

For more information about the Small Business Innovation Research program, visit:  https://sbir.nasa.gov
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Offline oldAtlas_Eguy

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Re: 3-D Printing in Space
« Reply #64 on: 10/23/2017 07:00 pm »
The re-fabricator tech is a piece of the puzzle to make going to Mars and elsewhere easier and cheaper by reducing the required mass needed and also being able to expand the ability to replace broken parts far beyond the normal idea of supplies required to support a moderately risky endeavor and make it a lower risk endeavor.

Offline allhumanbeings07

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Re: 3-D Printing in Space
« Reply #65 on: 10/27/2017 12:37 pm »
https://www.nasa.gov/press-release/nasa-invites-media-to-upcoming-space-station-cargo-launch

Looks like the ZBLAN printer is going up on CRS-13 in December
I love Star Trek more than anyone, but we don't (and shouldn't) spend tens of billions of dollars on space programs for fun

Offline deruch

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Re: 3-D Printing in Space
« Reply #66 on: 11/01/2017 01:56 am »
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Offline deruch

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Re: 3-D Printing in Space
« Reply #67 on: 04/13/2018 07:49 pm »
Quote
ISS Daily Summary Report – 4/06/2018

Made in Space Fiber Optics (MSFO):  The crew set up the MSFO locker and cables in preparation for 3D print operations in the Manufacturing Device. This investigation demonstrates the merits of manufacturing fiber optic filaments in microgravity.

Today’s Planned Activities
Made In Space Fiber Optics Locker and Cable Setup

Looks like the first ZBLAN fiber run is going to be happening in short order.  Possibly timed to allow return of the printed cable on SpX-14.
Shouldn't reality posts be in "Advanced concepts"?  --Nomadd

Offline TrevorMonty

Re: 3-D Printing in Space
« Reply #68 on: 05/18/2018 10:25 pm »
There are some good videos and more inf on this technology on MIS website.

www.parabolicarc.com/2018/05/17/space-bid-phase-ii-archinaut-development-program/

MOFFETT FIELD, Calif., May 17, 2018 (Made in Space PR) — NASA has invited Made In Space, Inc. (MIS) to submit a proposal for a technology flight demonstration mission (Phase II) of its Archinaut technology. Archinaut is an in-space robotic manufacturing and assembly platform capable of constructing space-optimized systems of sizes not previously feasible. NASA’s Space Technology and Mission Directorate (STMD) awarded MIS its initial Archinaut contract in 2016. Since that time, MIS has made significant advancements in space-capable extended structure additive manufacturing and robotic assembly.

Offline Asteroza

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Re: 3-D Printing in Space
« Reply #69 on: 05/22/2018 05:08 am »
Will MiS' Archinaut beat TU's SpiderFab to the additive manufacturing punch?

Online FutureSpaceTourist

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Re: 3-D Printing in Space
« Reply #70 on: 01/03/2019 07:42 pm »
Recent (December) article on ZBLAN with info about experiments/trials on ISS etc:

Quote
EXOTIC GLASS FIBERS FROM SPACE
THE RACE TO MANUFACTURE ZBLAN
BY HAYLIE KASAP, CONTRIBUTING AUTHOR

https://upward.issnationallab.org/the-race-to-manufacture-zblan/

Edit to add: article attached
« Last Edit: 01/03/2019 07:55 pm by FutureSpaceTourist »

Offline TrevorMonty

Re: 3-D Printing in Space
« Reply #71 on: 01/03/2019 10:40 pm »
Recent (December) article on ZBLAN with info about experiments/trials on ISS etc:

Quote
EXOTIC GLASS FIBERS FROM SPACE
THE RACE TO MANUFACTURE ZBLAN
BY HAYLIE KASAP, CONTRIBUTING AUTHOR

https://upward.issnationallab.org/the-race-to-manufacture-zblan/

Edit to add: article attached
Three different companies working on ZBLAN production in microgravity.

This is looking like product that open up microgravity manufacturing. We now need low cost unmanned or partially manned station to do robotic manufacturing. Being unmanned the safety level for visiting vehicles can be lot lower resulting cheaper vehicle.

 Having a space tug based at station would allow reuseable US to be used as supply vehicles. Space tug rendevous with US and swaps containers.

Offline Asteroza

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Re: 3-D Printing in Space
« Reply #72 on: 01/08/2019 06:05 am »
Recent (December) article on ZBLAN with info about experiments/trials on ISS etc:

Quote
EXOTIC GLASS FIBERS FROM SPACE
THE RACE TO MANUFACTURE ZBLAN
BY HAYLIE KASAP, CONTRIBUTING AUTHOR

https://upward.issnationallab.org/the-race-to-manufacture-zblan/

Edit to add: article attached
Three different companies working on ZBLAN production in microgravity.

This is looking like product that open up microgravity manufacturing. We now need low cost unmanned or partially manned station to do robotic manufacturing. Being unmanned the safety level for visiting vehicles can be lot lower resulting cheaper vehicle.

 Having a space tug based at station would allow reuseable US to be used as supply vehicles. Space tug rendevous with US and swaps containers.

Are you suggesting a commercial unmanned station/freeflyer would have a "tender" or workpod like unmanned tug/OTV to chase down a visiting US, so that a visiting US needs minimal proxops equipment and zero berthing equipment aside from a grapplepoint somewhere near the payload adapter? That would be a neat hack/workaround to allow a greater range of launchers to deliver and avoids the berthing equipment standardization issue obliquely (the container must match the freeflyer, but the US is effectively agnostic). Also somewhat minimizes freeflyer disturbances due to the lower mass of tug+container...

Sounds like JonGoff's bulldog servicing vehicle would fit the bill...

Offline TrevorMonty

Re: 3-D Printing in Space
« Reply #73 on: 03/15/2019 05:28 pm »
Made IN Space Archinaut robotic assembly system has passed its ground tests.

madeinspace.us/archinaut-ground-based-testing

Lots potential markets for this technology, especially for improving capabilities of smallsats.

One example application of Archinaut is the PowerKit system, which can deploy a 2 kW power system on a 150 kg ESPA-class satellite, nearly 5x the average state-of-the-art power system. This is made possible by utilizing the onboard Extended Structure Additive Manufacturing Machine (ESAMM), where expansive solar array systems are deployed from the satellite bus. These solar arrays, paired with Archinaut’s power system, will provide large satellite power to an ESPA class satellite. Other deployment opportunities include large scale antenna used for remote sensing, telecommunications, and scientific exploration.   

Offline TrevorMonty

Re: 3-D Printing in Space
« Reply #74 on: 04/10/2019 06:04 pm »


http://www.spacenewsfeed.com/index.php/news/2967-made-in-space-announces-manufacturing-system-for-smallsat-interferometry

"
This technology, known as Optimast-SCI (Structurally Connected Interferometer) equips an ESPA-class small satellite with the company’s extended structure manufacturing technology. It enables the deployment of a 20-meter optical boom interferometer with modular internal optics bench developed with Lowell Observatory, a world leader in astronomical optical interferometry.
"

The picture in article has camera at each end of boom. I'm guessing if more cameras are added along boom they get better resolution.
The other possibility is to make mulitple booms resulting in spokes of a wheel pattern with dozens of cameras.
NB 20m is only their initial production model. They should able to scale up to lot larger eg +100m booms.

Would  interested to here from expert on this.

Offline Asteroza

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Re: 3-D Printing in Space
« Reply #75 on: 04/11/2019 12:39 am »


http://www.spacenewsfeed.com/index.php/news/2967-made-in-space-announces-manufacturing-system-for-smallsat-interferometry

"
This technology, known as Optimast-SCI (Structurally Connected Interferometer) equips an ESPA-class small satellite with the company’s extended structure manufacturing technology. It enables the deployment of a 20-meter optical boom interferometer with modular internal optics bench developed with Lowell Observatory, a world leader in astronomical optical interferometry.
"

The picture in article has camera at each end of boom. I'm guessing if more cameras are added along boom they get better resolution.
The other possibility is to make mulitple booms resulting in spokes of a wheel pattern with dozens of cameras.
NB 20m is only their initial production model. They should able to scale up to lot larger eg +100m booms.

Would  interested to here from expert on this.

I think the outboard pods are reflector corner mirrors, and the main cameras are still in the center body judging by the holes...

Online FutureSpaceTourist

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Re: 3-D Printing in Space
« Reply #76 on: 07/13/2019 06:19 am »


Quote
NASA Video
Published on 12 Jul 2019

Made In Space, Inc. of Mountain View, California, will demonstrate the ability of a small spacecraft, called Archinaut One, to manufacture and assemble spacecraft components in low-Earth orbit. Archinaut One is expected to launch on a Rocket Lab Electron rocket from New Zealand no earlier than 2022. Once it’s positioned in low-Earth orbit, the spacecraft will 3D-print two beams that extend 32 feet (10 meters) out from each side of the spacecraft. As manufacturing progresses, each beam will unfurl two solar arrays that generate up to five times more power than traditional solar panels on spacecraft of similar size. The in-space technology demonstration marks the start of the second phase of a partnership established through NASA’s Tipping Point solicitation. The public-private partnership combines NASA resources with an industry contribution of at least 25% of the program costs, shepherding the development of critical space technologies while also saving the agency, and American taxpayers, money.
 
Credit: Made In Space

Quote
July 12, 2019
RELEASE 19-056

NASA Funds Demo of 3D-Printed Spacecraft Parts Made, Assembled in Orbit

NASA has awarded a $73.7 million contract to Made In Space, Inc. of Mountain View, California, to demonstrate the ability of a small spacecraft, called Archinaut One, to manufacture and assemble spacecraft components in low-Earth orbit. The in-space robotic manufacturing and assembly technologies could be important for America’s Moon to Mars exploration approach.

The contract is the start of the second phase of a partnership established through NASA’s Tipping Point solicitation. The public-private partnership combines NASA resources with an industry contribution of at least 25% of the program costs, shepherding the development of critical space technologies while also saving the agency, and American taxpayers, money.

Archinaut One is expected to launch on a Rocket Lab Electron rocket from New Zealand no earlier than 2022. Once it’s positioned in low-Earth orbit, the spacecraft will 3D-print two beams that extend 32 feet (10 meters) out from each side of the spacecraft. As manufacturing progresses, each beam will unfurl two solar arrays that generate as much as five times more power than traditional solar panels on spacecraft of similar size.

“In-space robotic manufacturing and assembly are unquestionable game-changers and fundamental capabilities for future space exploration,” said Jim Reuter, associate administrator of NASA’s Space Technology Mission Directorate. “By taking the lead in the development of this transformative technology, the United States will maintain its leadership in space exploration as we push forward with astronauts to the Moon and then on to Mars.”

The potential of these technologies is profound and includes such benefits as:

Enabling remote, in-space construction of communications antennae, large-scale space telescopes and other complex structures;
Enabling small satellites to deploy large surface area power systems and reflectors that currently are reserved for larger satellites;
Eliminating spacecraft volume limits imposed by rockets; and,
Avoiding the inherent risk of spacewalks by performing some tasks currently completed by astronauts.

Made In Space began working on Archinaut as a ground demonstration in 2016 and, just a year later, successfully 3D-printed structural beams in a unique NASA facility that mimics the conditions of space. In a thermal vacuum chamber at the agency’s Ames Research Center in California’s Silicon Valley, they were able to prove the printing equipment and printed hardware can withstand the pressure, temperature, and other rigors of space.

The Archinaut team includes Made In Space, Northrop Grumman of Falls Church, Virginia, Ames, and NASA’s Jet Propulsion Laboratory in Pasadena, California. NASA’s Technology Demonstration Missions program within the Space Technology Mission Directorate matures groundbreaking technologies to extend mission capabilities as well as government and commercial opportunities in space. The program is based at NASA's Marshall Space Flight Center in Huntsville, Alabama.

To learn more about NASA's investments in space technology, visit:

https://www.nasa.gov/spacetech

-end-

https://www.nasa.gov/press-release/nasa-funds-demo-of-3d-printed-spacecraft-parts-made-assembled-in-orbit

Offline TrevorMonty

Re: 3-D Printing in Space
« Reply #77 on: 07/18/2019 06:36 pm »
http://www.parabolicarc.com/2019/07/18/americas-first-automated-space-bioprinter-launching-to-iss-national-lab-on-spacex-crs-18/

"
KENNEDY SPACE CENTER, Fla., July 17, 2019 (ISS National Lab PR) – A new facility will be launching to the International Space Station (ISS) aboard SpaceX’s 18th commercial resupply services (CRS-18) mission, seeking to enable cutting-edge biotechnology research onboard the orbiting research laboratory. Techshot, a commercial facility partner, has partnered with NASA and the ISS U.S. National Laboratory to launch the first American bioprinter, known as the 3D BioFabrication Facility(BFF). The BFF is slated to launch to the space station no earlier than July 21, 7:35p.m. EDT aboard SpaceX’s Dragon spacecraft.

While researchers on Earth have had limited success in printing human elements like bones and cartilage, the ability for them to manufacture soft human tissue, such as blood vessels, has proven to be much more difficult. Specifically, the bioinks used in 3D bioprinting have a low viscosity, and on Earth, scientists must use scaffolding to support bioprinted structures and prevent them from collapsing. However, this scaffolding makes it difficult to construct void spaces needed in tissues. Bioprinting in microgravity could prove beneficial because scaffolding is not needed to keep printed structures from collapsing, allowing scientists to overcome what has been a significant hurdle in ground-based biomanufacturing of human organs.
"

They'll be onto winner if can print replacement organ and bones that are perfect DNA match and don't need immune suspend drugs to stop rejection by body.

The demand for kidneys is huge, with kidney failure being large burden on health systems.

Offline Tywin

Re: 3-D Printing in Space
« Reply #78 on: 08/15/2019 04:32 pm »
Recent (December) article on ZBLAN with info about experiments/trials on ISS etc:

Quote
EXOTIC GLASS FIBERS FROM SPACE
THE RACE TO MANUFACTURE ZBLAN
BY HAYLIE KASAP, CONTRIBUTING AUTHOR

https://upward.issnationallab.org/the-race-to-manufacture-zblan/

Edit to add: article attached
Three different companies working on ZBLAN production in microgravity.

This is looking like product that open up microgravity manufacturing. We now need low cost unmanned or partially manned station to do robotic manufacturing. Being unmanned the safety level for visiting vehicles can be lot lower resulting cheaper vehicle.

 Having a space tug based at station would allow reuseable US to be used as supply vehicles. Space tug rendevous with US and swaps containers.

Continue the investigation on the ZBLAN fiber optics...

Quote
Physical Optics Corporation (POC) is pleased to announce an SBIR Phase III award of over $4M for the production investigation of optical fibers in zero-gravity. This past April, POC had the honor to participate in its first space endeavor sending an engineering prototype to meet the International Space Station (ISS).

http://www.spacedaily.com/reports/NASA_awards_Physical_Optics_Corporation_additional_4M_contract_for_Zero_Gravity_Optical_Fibers_999.html
The knowledge is power...Everything is connected...
The Turtle continues at a steady pace ...

Offline OTV Booster

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Re: 3-D Printing in Space
« Reply #79 on: 08/21/2019 11:05 pm »


http://www.spacenewsfeed.com/index.php/news/2967-made-in-space-announces-manufacturing-system-for-smallsat-interferometry

"
This technology, known as Optimast-SCI (Structurally Connected Interferometer) equips an ESPA-class small satellite with the company’s extended structure manufacturing technology. It enables the deployment of a 20-meter optical boom interferometer with modular internal optics bench developed with Lowell Observatory, a world leader in astronomical optical interferometry.
"

The picture in article has camera at each end of boom. I'm guessing if more cameras are added along boom they get better resolution.
The other possibility is to make mulitple booms resulting in spokes of a wheel pattern with dozens of cameras.
NB 20m is only their initial production model. They should able to scale up to lot larger eg +100m booms.

Would  interested to here from expert on this.

The resolution is determined by the maximum distance between sensors. Adding more sensors along the boom increases sensitivity. Think of it as being a very large telescope but with little light collecting surface.

A common arrangement is a ‘Y’ that trades a bit of span in exchange for avoiding polarization issues. This would be of little use for earth observation but an excellent trade for many astronomical observations. A hex would give the best of both worlds at the cost of mechanical complexity

Check out the VLA, Very Large Array, in New Mexico. Different wavelength, same principal.

Phil
We are on the cusp of revolutionary access to space. One hallmark of a revolution is that there is a disjuncture through which projections do not work. The thread must be picked up anew and the tapestry of history woven with a fresh pattern.

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