Author Topic: Starship heat shield  (Read 2140880 times)

Offline chopsticks

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Re: Starship heat shield
« Reply #3260 on: 10/24/2022 02:57 am »


Still not sure what this stuff is, but it held back two minutes of butane fury without getting warm on the far side.
 The metalic film didn't last long, but the stuffing seemed kind of ablative.

Which side is the back side here? Does the other side have the same metallic film or is it just fluffy?

Offline Nomadd

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Re: Starship heat shield
« Reply #3261 on: 10/24/2022 05:20 am »


Still not sure what this stuff is, but it held back two minutes of butane fury without getting warm on the far side.
 The metalic film didn't last long, but the stuffing seemed kind of ablative.

Which side is the back side here? Does the other side have the same metallic film or is it just fluffy?
Just fluffy. There's some extremely fine powder coming out when it's abused. I decided to keep it in a plastic bag and take precautions when I handle or torture it.

 It's probably just coincidence that I developed the ability to shoot flames from my eyes after I touched it.
« Last Edit: 10/24/2022 05:23 am by Nomadd »
Those who danced were thought to be quite insane by those who couldn't hear the music.

Offline livingjw

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Re: Starship heat shield
« Reply #3262 on: 10/24/2022 01:44 pm »


Still not sure what this stuff is, but it held back two minutes of butane fury without getting warm on the far side.
 The metalic film didn't last long, but the stuffing seemed kind of ablative.

Which side is the back side here? Does the other side have the same metallic film or is it just fluffy?
Just fluffy. There's some extremely fine powder coming out when it's abused. I decided to keep it in a plastic bag and take precautions when I handle or torture it.

 It's probably just coincidence that I developed the ability to shoot flames from my eyes after I touched it.

Any sign that it was "needled" into a blanket or just straight mat?

John

Offline Nomadd

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Re: Starship heat shield
« Reply #3263 on: 10/24/2022 04:09 pm »
Any sign that it was "needled" into a blanket or just straight mat?
John
Straight mat.
« Last Edit: 10/24/2022 04:10 pm by Nomadd »
Those who danced were thought to be quite insane by those who couldn't hear the music.

Offline john smith 19

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Re: Starship heat shield
« Reply #3264 on: 10/25/2022 07:02 pm »
Still not sure what this stuff is, but it held back two minutes of butane fury without getting warm on the far side.
 The metalic film didn't last long, but the stuffing seemed kind of ablative.
A quick check says butane combustion can hit 1430c/2606F.  Not bad as a 1 shot emergancy tactic to get back to the surface.
MCT ITS BFR SS. The worlds first Methane fueled FFSC engined CFRP SS structure A380 sized aerospaceplane tail sitter capable of Earth & Mars atmospheric flight.First flight to Mars by end of 2022 2027?. T&C apply. Trust nothing. Run your own #s "Extraordinary claims require extraordinary proof" R. Simberg."Competitve" means cheaper ¬cheap SCramjet proposed 1956. First +ve thrust 2004. US R&D spend to date > $10Bn. #deployed designs. Zero. The game of drones. Innovate or die.

Offline InterestedEngineer

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Re: Starship heat shield
« Reply #3265 on: 10/25/2022 08:34 pm »
Still not sure what this stuff is, but it held back two minutes of butane fury without getting warm on the far side.
 The metalic film didn't last long, but the stuffing seemed kind of ablative.

I'm surprised, it doesn't act like Saffil or Superwool:


Offline RamsesBic

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Re: Starship heat shield
« Reply #3266 on: 10/25/2022 08:48 pm »
Still not sure what this stuff is, but it held back two minutes of butane fury without getting warm on the far side.
 The metalic film didn't last long, but the stuffing seemed kind of ablative.

I'm surprised, it doesn't act like Saffil or Superwool:



I find it odd that he uses the torch at a short distance and concentrated on one point when blasting the steel, but at 3 times the distance and moving in circles for the matt. I would have liked him to show what happens if it is given the same treatment as the steel. I would have to guess the result would not be as impressive or he would have. (But it shows anyway that such materials are good insulators)

Offline eriblo

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Re: Starship heat shield
« Reply #3267 on: 10/25/2022 09:17 pm »
Yes, Superwool Plus has a classification temperature of 1200°C and the HT version is 1300°C so it might be able to just about handle the melting point of the steel - but the torch is quite a bit hotter than that. He has to move it quickly as the felt is made of thin fibres and the bulk density of the steel is 50x - 100x larger.
« Last Edit: 10/25/2022 09:17 pm by eriblo »

Offline InterestedEngineer

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Re: Starship heat shield
« Reply #3268 on: 10/25/2022 10:26 pm »
Yes, Superwool Plus has a classification temperature of 1200°C and the HT version is 1300°C so it might be able to just about handle the melting point of the steel - but the torch is quite a bit hotter than that. He has to move it quickly as the felt is made of thin fibres and the bulk density of the steel is 50x - 100x larger.

I was hoping to find a superwool/saffil "test with a torch" that showed what failure looked like to see if it mirrored what @Nomadd got, but haven't found one.

In this video the hand below the pad contraindicates testing to failure.

Offline Nomadd

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Re: Starship heat shield
« Reply #3269 on: 10/25/2022 11:56 pm »
 I'm starting to lean toward the stuff I found being cryo insulation from the tower. I see some blowing loose up there and the sheet was about the right width to wrap around the big lines.

« Last Edit: 10/26/2022 02:44 am by Nomadd »
Those who danced were thought to be quite insane by those who couldn't hear the music.

Offline john smith 19

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Re: Starship heat shield
« Reply #3270 on: 10/26/2022 07:13 pm »
Yes, Superwool Plus has a classification temperature of 1200°C and the HT version is 1300°C so it might be able to just about handle the melting point of the steel - but the torch is quite a bit hotter than that. He has to move it quickly as the felt is made of thin fibres and the bulk density of the steel is 50x - 100x larger.
IIRC Saffill is rated up to 1600c. Unfortunately no one seems to be able to weave it (or maybe no one has ever tried?) Normally used as a felt or batting.

Saffil was designed to replace Asbestos (without killing people). In the 50's there was a certain amount of work on fiber reinforced phenolic composite ("Durestos"). Asbestos was stiffer than glass fibre (not sure if Saffil is or not).

There are some ways the operating temperature of polymers could be pushed above 500c, but that's another conversation.
MCT ITS BFR SS. The worlds first Methane fueled FFSC engined CFRP SS structure A380 sized aerospaceplane tail sitter capable of Earth & Mars atmospheric flight.First flight to Mars by end of 2022 2027?. T&C apply. Trust nothing. Run your own #s "Extraordinary claims require extraordinary proof" R. Simberg."Competitve" means cheaper ¬cheap SCramjet proposed 1956. First +ve thrust 2004. US R&D spend to date > $10Bn. #deployed designs. Zero. The game of drones. Innovate or die.

Offline Taxidermista

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Re: Starship heat shield
« Reply #3271 on: 11/16/2022 09:54 pm »
I was hoping to find in this thread some discussion about the recently tested LOFTID inflatable shield and the feasibility of a future application on a Starship but surprisingly couldn't find any. Is that option an unreasonable one?

Offline adrianwyard

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Re: Starship heat shield
« Reply #3272 on: 11/16/2022 11:06 pm »
It's hard to see how something like LOFTID could be made 'rapidly reusable', so is not a good fit for Starship as currently conceived. It will have its uses though, I'm sure.

Offline Nomadd

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Re: Starship heat shield
« Reply #3273 on: 11/28/2022 02:09 am »
 A couple of fin fairings and a piece of something that I'm not sure about sitting out back.
« Last Edit: 11/28/2022 05:36 am by Nomadd »
Those who danced were thought to be quite insane by those who couldn't hear the music.

Offline RamsesBic

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Re: Starship heat shield
« Reply #3274 on: 11/28/2022 10:15 am »
A couple of fin fairings and a piece of something that I'm not sure about sitting out back.

It looks like the frames of the tiles stick out on the sides.

Offline edzieba

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Re: Starship heat shield
« Reply #3275 on: 11/28/2022 10:46 am »
That would likely be how the rails are inserted after sintering - rather than needing the rails to survive sintering furnace temperatures without deformation inside the tile preforms. The tiles are quite friable, so little mechanical force would be needed to push them in without any prior milling of channels.
How to get through the Borosilicate glass coating without fracturing it would be the tricky bit. Could be a hairline gap masked off during the glass application process, could be a milled slot in just the glass layer to allow insertion, or very careful insertion right through the unmodified glass layer to avoid spreading cracks.

Offline BT52

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Re: Starship heat shield
« Reply #3276 on: 11/28/2022 11:04 am »
Agree with u. This is done mechanically. Sharp  and good  fixture. Depends how brittle material is really.

Or less likely. During suntering there are preinstalled ceramic inserts before baking process. Those are removed atfer coating. Or are even pull out with steel profile that goes inside as we see from picture.

Offline RamsesBic

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Re: Starship heat shield
« Reply #3277 on: 11/28/2022 11:16 am »
That would likely be how the rails are inserted after sintering - rather than needing the rails to survive sintering furnace temperatures without deformation inside the tile preforms. The tiles are quite friable, so little mechanical force would be needed to push them in without any prior milling of channels.
How to get through the Borosilicate glass coating without fracturing it would be the tricky bit. Could be a hairline gap masked off during the glass application process, could be a milled slot in just the glass layer to allow insertion, or very careful insertion right through the unmodified glass layer to avoid spreading cracks.

After watching tiles being cracked and removed, the frames many times are the last to be romoved and are Y-shaped. Can't see how you can insert a Y-shaped frame after sintering.

Offline edzieba

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Re: Starship heat shield
« Reply #3278 on: 11/28/2022 11:20 am »
That would likely be how the rails are inserted after sintering - rather than needing the rails to survive sintering furnace temperatures without deformation inside the tile preforms. The tiles are quite friable, so little mechanical force would be needed to push them in without any prior milling of channels.
How to get through the Borosilicate glass coating without fracturing it would be the tricky bit. Could be a hairline gap masked off during the glass application process, could be a milled slot in just the glass layer to allow insertion, or very careful insertion right through the unmodified glass layer to avoid spreading cracks.

After watching tiles being cracked and removed, the frames many times are the last to be romoved and are Y-shaped. Can't see how you can insert a Y-shaped frame after sintering.
One arm at a time, meeting in the centre. The frames are what are retained by the clip pins, so tiles that have fractured are easier to remove 'around' the mounted frame, which will hold to the clip pins all on its own. Whole tiles being removed have holes drilled to access the pins, which are than released from the frame internally and the whole tile assembly removed.

Offline Nomadd

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Re: Starship heat shield
« Reply #3279 on: 11/28/2022 11:52 am »
A couple of fin fairings and a piece of something that I'm not sure about sitting out back.

It looks like the frames of the tiles stick out on the sides.

The frames use to be shorter and completely buried. They were where most of the ones I saw failed.
They were three separate pieces instead of Ys originally. I'm not sure about these.
« Last Edit: 12/02/2022 04:56 am by Nomadd »
Those who danced were thought to be quite insane by those who couldn't hear the music.

 

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