How many more attempts before SpaceX gives up on first stage landing? They've tried twice for the barge and crashed both times, with a third attempt called off by rough waves. Three prior return tests without the barge also had mixed results. These experiments are bold and interesting, but they're not free. - Ed Kyle
even if they land it, it doesn't mean they can reuse the stage.
This may be an appropriate time to serve up some 'claim chowder' ...In April of 2015, less than two years ago, some of the discussion looked like this:Quote from: edkyle99 on 04/14/2015 09:27 pmHow many more attempts before SpaceX gives up on first stage landing? They've tried twice for the barge and crashed both times, with a third attempt called off by rough waves. Three prior return tests without the barge also had mixed results. These experiments are bold and interesting, but they're not free. - Ed KyleQuote from: Jim on 04/15/2015 12:28 ameven if they land it, it doesn't mean they can reuse the stage.
This is excellent news for SX.Now the question is what does this do for the customer prices and customer insurance premiums?We presume the customer did not pay full launch price, but did they settle for a 30% cut?At the end of the day if the end user price does not drop enough to expand the market (a lot) then SX could have gone on doing what they were doing and saved every cent spent on doing this. Which is the choice every previous ELV mfg has made. Hopefully the price cut will be big enough to expand the market enough to make this effort worthwhile.
No, because they could return to normal hours at Hawthorne production lines by making less S1 components.
A recoverable stage is not an expendable stage with recovery hardware.
Of course he is is correct, really, but at the time I think everybody expected reusable stages would need far more obvious and integrated recovery hardware. The breakthrough with SpaceX is that they have utilised the MPS already on the stage and added the bare minimum of additional hardware. It's kind of obvious in hindsight, but it wasn't always so!
...Using the MPS was always the obvious solution...
The good thing here is, once a life expectancy of the booster is determined for the number of reflights, the last flight can be an expendable launch, with a relatively low value payload.
I had the same feelings. Maybe landing just won't work. The F1 was planned to be recovered and they never even tried. Step by step they improved and kept my hopes up.Even now, with such a success and history being made, there is no promise that they will get to fast relaunch.
Another guy said he was more skeptical. I offered him a bet with 10-1 odds, but he declined.
Quote from: JasonAW3 on 03/31/2017 03:54 pmThe good thing here is, once a life expectancy of the booster is determined for the number of reflights, the last flight can be an expendable launch, with a relatively low value payload.For some things, like tires, there's something that is integral to that thing that gets used up, and when it's used up, you can't use it any more. For other things, like cars, there are some parts that get used up, such as tires and brake pads, but then you replace those and continue using the car.It sounds like you're considering first stages to be like tires, but I think they're like cars. Cars can keep going indefinitely as long as you replace the things that get used up or broken.Musk said they're planning for 10 flights with no refurbishment and 100 with light refurbishment, and that they really could do 1,000. So I think Musk thinks of them more like cars and less like tires.So, I don't think there will ever be a point at which SpaceX decides a given first stage can't be reused and might as well be thrown away because it has reached the end of its life. They might still do expendable launches just because it's the only way to get the performance a given payload needs, but not because the booster can't be used any more.
Quote from: ChrisWilson68 on 03/31/2017 04:25 pmQuote from: JasonAW3 on 03/31/2017 03:54 pmThe good thing here is, once a life expectancy of the booster is determined for the number of reflights, the last flight can be an expendable launch, with a relatively low value payload.For some things, like tires, there's something that is integral to that thing that gets used up, and when it's used up, you can't use it any more. For other things, like cars, there are some parts that get used up, such as tires and brake pads, but then you replace those and continue using the car.It sounds like you're considering first stages to be like tires, but I think they're like cars. Cars can keep going indefinitely as long as you replace the things that get used up or broken.Musk said they're planning for 10 flights with no refurbishment and 100 with light refurbishment, and that they really could do 1,000. So I think Musk thinks of them more like cars and less like tires.So, I don't think there will ever be a point at which SpaceX decides a given first stage can't be reused and might as well be thrown away because it has reached the end of its life. They might still do expendable launches just because it's the only way to get the performance a given payload needs, but not because the booster can't be used any more.I agree. Stages will continue to be used until something is found to be unsafe or uneconomical to refurbish, e.g. cracked welds on a tank dome etc. At that point any usable parts- engines, grid fins, avionics, etc- would be stripped off for reuse and the rest scrapped. This is how it works for other vehicles including aircraft.So there will not be a point at which someone says 'this stage is safe to fly, but only once more'. Would you get on a plane where the technician had told you that??
I don't think we will see "safe to fly, but only one more time". (I agree with Kaputnik)However I DO think we will see something like "this stage is a block 5, it's due for its 100 flight light overhaul, which costs X USD, but we really want to also upgrade it to a block 7[1] to be current, which costs 42X[2]... if we expend it, we can charge an FH price for customer S's 9 tonne[3] GTO mission, but do it with an F9 expendable, so let's expend it. It's cheaper than the block 7 upgrade and we haven't shut down the Hawthorne line for the block 8 cutover, so we have enough stages in storage before the cutover... "Working the trades.1 - yes, I don't believe Block 5 is last2 - 42 is a notional number, but you knew I'd use it.3 - notional mission size
What wasn't obvious was engine control authority with a high aspect ratio structure was inadequate. It's taken the grid fins and their associated hydraulics to supply enough control authority to make reliable landings possible. BTW since I'm unaware of any previous concept for 1st stage reuse that used grid fins (and there were several touted in the 60's and IIRC the 70's as well) I'd conclude that no one really looked at the problem with enough detail to know they were needed, which suggests all of those proposals were (at best) wishful thinking. A fact any competitor planning to land a full first (or probably second) stage ignores at their peril.
Plus what makes it acceptable to dump trash into the ocean once you get to that point.
Quote from: Negan on 03/31/2017 05:32 pmPlus what makes it acceptable to dump trash into the ocean once you get to that point.The London Convention attempts to control ocean dumping in international waters to some extent. The U.S. was a signatory. It calls for a permitting process. Presumably, U.S. companies that launch rockets have to get a permit for stage disposal in the open ocean from the U.S. government. I'm not sure if that is a correct interpretation. The Convention bans the dumping of certain hazardous materials, but other things, like concrete, metal, etc, are allowed. - Ed Kyle
Quote from: edkyle99 on 03/31/2017 07:00 pmQuote from: Negan on 03/31/2017 05:32 pmPlus what makes it acceptable to dump trash into the ocean once you get to that point.The London Convention attempts to control ocean dumping in international waters to some extent. The U.S. was a signatory. It calls for a permitting process. Presumably, U.S. companies that launch rockets have to get a permit for stage disposal in the open ocean from the U.S. government. I'm not sure if that is a correct interpretation. The Convention bans the dumping of certain hazardous materials, but other things, like concrete, metal, etc, are allowed. - Ed Kyle Thank you for the information. I just don't like the idea of littering in general, although the practicality of the situation has required it and could still require it for a long time to come. I just hope that it's not done for the sole purpose of wringing the last little bit of profit out of a booster.
Quote from: john smith 19 on 03/31/2017 10:07 am...Using the MPS was always the obvious solution...ShuttleDoD reusable booster programFalcon 1/9 early daysNASA inflatables/parachutes programSMART reuseNew GlennForehead smackingly obvious now
Quote from: Negan on 03/31/2017 07:12 pmQuote from: edkyle99 on 03/31/2017 07:00 pmQuote from: Negan on 03/31/2017 05:32 pmPlus what makes it acceptable to dump trash into the ocean once you get to that point.The London Convention attempts to control ocean dumping in international waters to some extent. The U.S. was a signatory. It calls for a permitting process. Presumably, U.S. companies that launch rockets have to get a permit for stage disposal in the open ocean from the U.S. government. I'm not sure if that is a correct interpretation. The Convention bans the dumping of certain hazardous materials, but other things, like concrete, metal, etc, are allowed. - Ed Kyle Thank you for the information. I just don't like the idea of littering in general, although the practicality of the situation has required it and could still require it for a long time to come. I just hope that it's not done for the sole purpose of wringing the last little bit of profit out of a booster.It's not always "littering". It's becoming quite common to sink old ships, subway cars, etc., into shallow water as artificial reefs, creating additional habitat for undersea flora and fauna.
The question of deciding when to retire a booster by labeling it expendable isn't just "Is it safe to fly?" It's "Is it worth recovering?" It might be fine to fly 10 more times if you didn't have to worry about re-entry.
Quote from: Nomadd on 03/31/2017 08:14 pmThe question of deciding when to retire a booster by labeling it expendable isn't just "Is it safe to fly?" It's "Is it worth recovering?" It might be fine to fly 10 more times if you didn't have to worry about re-entry. Yes it is conceivable that a booster might have toasted its TPS and is perhaps an outdated block, so a decision might be made to strip the grid fins and legs off and expend it. But I don't think it's likely to happen very often, especially once FH is in service and the extra performance of expendable F9 is not required.Whilst the F9 will probably continue to evolve over time, there will remain large areas of commonality between each iteration. So just because a core is 'last year's model' doesn't mean it's worthless- you might still want to reuse components of it which have not been altered and remain compatible with the newer versions.
I'm thinking that most companies will still be cautious until, either 3 or 4 boosters have been reflown at least once, or at least one booster is reflown 4 or 5 times. The good thing here is, once a life expectancy of the booster is determined for the number of reflights, the last flight can be an expendable launch, with a relatively low value payload.
Another thing to look at, can SES' competition really afford to let them be the only ones taking advantage of the earlier slots that using a flight proven booster allows? Perhaps this will allow them to get over the emotional concern of using flight proven boosters.
Quote from: hamerad on 04/02/2017 11:08 amAnother thing to look at, can SES' competition really afford to let them be the only ones taking advantage of the earlier slots that using a flight proven booster allows? Perhaps this will allow them to get over the emotional concern of using flight proven boosters.I expect the USG to be the hold-out. As Martin Halliwell stated, in 24 months, it will be irrelevant whether the core is new or flight proven. I believe that he was referring to the commercial market(SES' competition as you state). Several on this forum have suggested that the reliability of flown cores will exceed that of new cores -- possible this will become fact in about this two-year timeframe.
In the reliability bathtub curve, it takes more than two flights to get passed infant mortality issues.But there's one exception - starting with flight #2, you already know that you don't have assembly errors, and you have a real life telemetry record.
Quote from: meekGee on 04/02/2017 02:13 pmIn the reliability bathtub curve, it takes more than two flights to get passed infant mortality issues.But there's one exception - starting with flight #2, you already know that you don't have assembly errors, and you have a real life telemetry record.You only know that if there were no changes between flights, such as refurbishment. Once you change anything, you're in unknown territory and have to test and verify, which also exposes you to the dangers of the test processes, in addition to the results of the changes. That's why "flight proven" is marketing babble. Skilled people and well-developed process controls become indispensable.Edit - Oops, AncientU types faster than I do
This may be an appropriate time to serve up some 'claim chowder' ...In April of 2015, less than two years ago, some of the discussion looked like this:Quote from: edkyle99 on 04/14/2015 09:27 pmHow many more attempts before SpaceX gives up on first stage landing? They've tried twice for the barge and crashed both times, with a third attempt called off by rough waves. Three prior return tests without the barge also had mixed results. These experiments are bold and interesting, but they're not free. - Ed Kyle
Quote from: dglow on 03/30/2017 11:00 pmThis may be an appropriate time to serve up some 'claim chowder' ...In April of 2015, less than two years ago, some of the discussion looked like this:Quote from: edkyle99 on 04/14/2015 09:27 pmHow many more attempts before SpaceX gives up on first stage landing? They've tried twice for the barge and crashed both times, with a third attempt called off by rough waves. Three prior return tests without the barge also had mixed results. These experiments are bold and interesting, but they're not free. - Ed KyleStill looks valid to my eyes. Those experiments were not free. $1 billion, according to Elon on March 30 after the SES 10 flight. That is an extra $10 million per-flight surcharge over 100 flights to recover. Not free. - Ed Kyle
Still looks valid to my eyes. Those experiments were not free. $1 billion, according to Elon on March 30 after the SES 10 flight. That is an extra $10 million per-flight surcharge over 100 flights to recover. Not free. - Ed Kyle
What's going to happen to this re-flown booster, now that it's been re-landed? Will it once again be taken apart to have every nook and cranny inspected, like the early recovered boosters were?At what point will we see the same booster being flown 3 times? We're at 2 right now, so how long will it take to get to 3?
Quote from: edkyle99 on 04/02/2017 04:10 pmStill looks valid to my eyes. Those experiments were not free. $1 billion, according to Elon on March 30 after the SES 10 flight. That is an extra $10 million per-flight surcharge over 100 flights to recover. Not free. - Ed KyleSurely that should be weighed against the thousands (and probably more like tens of thousands) of future flights where up to 70% of rocket cost can be saved just through first stage recovery?Not to mention the new opportunities this opens up well beyond merely first stage recovery, such as the ability to land heavy payloads on Mars and so forth.
Quote from: laszlo on 04/02/2017 02:41 pmQuote from: meekGee on 04/02/2017 02:13 pmIn the reliability bathtub curve, it takes more than two flights to get passed infant mortality issues.But there's one exception - starting with flight #2, you already know that you don't have assembly errors, and you have a real life telemetry record.You only know that if there were no changes between flights, such as refurbishment. Once you change anything, you're in unknown territory and have to test and verify, which also exposes you to the dangers of the test processes, in addition to the results of the changes. That's why "flight proven" is marketing babble. Skilled people and well-developed process controls become indispensable.Edit - Oops, AncientU types faster than I doNo worse than in the unflown rocket.It too was assembled and tested.And we already know that the major systems (engines) remain, and practically all components in a year's time.
Quote from: meekGee on 04/02/2017 03:36 pmQuote from: laszlo on 04/02/2017 02:41 pmQuote from: meekGee on 04/02/2017 02:13 pmIn the reliability bathtub curve, it takes more than two flights to get passed infant mortality issues.But there's one exception - starting with flight #2, you already know that you don't have assembly errors, and you have a real life telemetry record.You only know that if there were no changes between flights, such as refurbishment. Once you change anything, you're in unknown territory and have to test and verify, which also exposes you to the dangers of the test processes, in addition to the results of the changes. That's why "flight proven" is marketing babble. Skilled people and well-developed process controls become indispensable.Edit - Oops, AncientU types faster than I doNo worse than in the unflown rocket.It too was assembled and tested.And we already know that the major systems (engines) remain, and practically all components in a year's time.Never said it was worse, just that you can't take a successful flight as evidence that the next flight will succeed. Challenger had 9 consecutive successful flights before its last one, Columbia had 28.
Quote from: sanman on 04/02/2017 04:42 pmQuote from: edkyle99 on 04/02/2017 04:10 pmStill looks valid to my eyes. Those experiments were not free. $1 billion, according to Elon on March 30 after the SES 10 flight. That is an extra $10 million per-flight surcharge over 100 flights to recover. Not free.Surely that should be weighed against the thousands (and probably more like tens of thousands) of future flights where up to 70% of rocket cost can be saved just through first stage recovery?Not to mention the new opportunities this opens up well beyond merely first stage recovery, such as the ability to land heavy payloads on Mars and so forth."Thousands and tens of thousands"? The only launch vehicle in Space Age history that has flown more than a few hundred times over its life is R-7, which has been flying for six decades now. It is approaching 1,900 flights, but is these days only flying about 15 times per year. The conditions that allowed it to put up its launch numbers - the weekly launches for Soviet film-return reconnaissance, etc., no longer exist. During this current decade, the total world-wide average number of annual orbital launch attempts by all launch vehicles combined has been about 83.
Quote from: edkyle99 on 04/02/2017 04:10 pmStill looks valid to my eyes. Those experiments were not free. $1 billion, according to Elon on March 30 after the SES 10 flight. That is an extra $10 million per-flight surcharge over 100 flights to recover. Not free.Surely that should be weighed against the thousands (and probably more like tens of thousands) of future flights where up to 70% of rocket cost can be saved just through first stage recovery?Not to mention the new opportunities this opens up well beyond merely first stage recovery, such as the ability to land heavy payloads on Mars and so forth.
Still looks valid to my eyes. Those experiments were not free. $1 billion, according to Elon on March 30 after the SES 10 flight. That is an extra $10 million per-flight surcharge over 100 flights to recover. Not free.
Quote from: edkyle99 on 04/02/2017 05:39 pmQuote from: sanman on 04/02/2017 04:42 pmQuote from: edkyle99 on 04/02/2017 04:10 pmStill looks valid to my eyes. Those experiments were not free. $1 billion, according to Elon on March 30 after the SES 10 flight. That is an extra $10 million per-flight surcharge over 100 flights to recover. Not free.Surely that should be weighed against the thousands (and probably more like tens of thousands) of future flights where up to 70% of rocket cost can be saved just through first stage recovery?Not to mention the new opportunities this opens up well beyond merely first stage recovery, such as the ability to land heavy payloads on Mars and so forth."Thousands and tens of thousands"? The only launch vehicle in Space Age history that has flown more than a few hundred times over its life is R-7, which has been flying for six decades now. It is approaching 1,900 flights, but is these days only flying about 15 times per year. The conditions that allowed it to put up its launch numbers - the weekly launches for Soviet film-return reconnaissance, etc., no longer exist. During this current decade, the total world-wide average number of annual orbital launch attempts by all launch vehicles combined has been about 83.There's this concept in economics called elasticity. It says that when prices come down, demand tends to go up.
Quote from: ChrisWilson68 on 04/03/2017 12:49 amThere's this concept in economics called elasticity. It says that when prices come down, demand tends to go up.Also, the indications are that SpaceX saves around $30 million per flight by reusing the first stage. So it's only 30 flights to recoup their $1 billion investment. They'll be able to do that in three years, even without an increase in demand.
There's this concept in economics called elasticity. It says that when prices come down, demand tends to go up.
Quote from: ChrisWilson68 on 04/03/2017 12:57 amQuote from: ChrisWilson68 on 04/03/2017 12:49 amThere's this concept in economics called elasticity. It says that when prices come down, demand tends to go up.Also, the indications are that SpaceX saves around $30 million per flight by reusing the first stage. So it's only 30 flights to recoup their $1 billion investment. They'll be able to do that in three years, even without an increase in demand.Doesn't this assume that SpaceX won't pass on any of the savings to the customer? No elasticity there.
Payload cost, not just of the satellite but of operating a fleet of satellites once orbited, seems a bigger driver of that potential elasticity curve to me. There is also limited RF bandwidth available, only so many available slots in GEO available, the steady-state nature of the government customer's budgets, and so on.
Quote from: ChrisWilson68 on 04/03/2017 12:57 amQuote from: ChrisWilson68 on 04/03/2017 12:49 amThere's this concept in economics called elasticity. It says that when prices come down, demand tends to go up.Also, the indications are that SpaceX saves around $30 million per flight by reusing the first stage. So it's only 30 flights to recoup their $1 billion investment. They'll be able to do that in three years, even without an increase in demand.Doesn't this assume that SpaceX won't pass on any of the savings to the customer? No elasticity there.Payload cost, not just of the satellite but of operating a fleet of satellites once orbited, seems a bigger driver of that potential elasticity curve to me. There is also limited RF bandwidth available, only so many available slots in GEO available, the steady-state nature of the government customer's budgets, and so on. - Ed Kyle
QuoteStill looks valid to my eyes. Those experiments were not free. $1 billion, according to Elon on March 30 after the SES 10 flight. That is an extra $10 million per-flight surcharge over 100 flights to recover. Not free. - Ed KyleThis is the same short term, stock oriented thinking that allowed ULA to be so stagnant. It is not about the 1 billion now. It is about a sustainable 20-50 launches per year that leads to billions in the future. When you have 20 stages sitting around in warehouses, production rate is not the determining factor.
Quote from: jcliving on 04/02/2017 04:30 pmQuoteStill looks valid to my eyes. Those experiments were not free. $1 billion, according to Elon on March 30 after the SES 10 flight. That is an extra $10 million per-flight surcharge over 100 flights to recover. Not free. - Ed KyleThis is the same short term, stock oriented thinking that allowed ULA to be so stagnant. It is not about the 1 billion now. It is about a sustainable 20-50 launches per year that leads to billions in the future. When you have 20 stages sitting around in warehouses, production rate is not the determining factor.You counter with the same wild-eyed optimistic projections that appeared during the early STS years, during the go-go "Little-LEO" times, etc.
In all history, only two launch vehicles have ever crossed the 20 per year barrier (R-7 and Thor/Delta) over an extended number of years. Both did so as Cold War machines launching now-obsolete film-return reconnaissance satellites during the 1960s-1980s. No others have come close since the end of the Cold War.
Quote from: jcliving on 04/02/2017 04:30 pmQuoteStill looks valid to my eyes. Those experiments were not free. $1 billion, according to Elon on March 30 after the SES 10 flight. That is an extra $10 million per-flight surcharge over 100 flights to recover. Not free. - Ed KyleThis is the same short term, stock oriented thinking that allowed ULA to be so stagnant. It is not about the 1 billion now. It is about a sustainable 20-50 launches per year that leads to billions in the future. When you have 20 stages sitting around in warehouses, production rate is not the determining factor.You counter with the same wild-eyed optimistic projections that appeared during the early STS years, during the go-go "Little-LEO" times, etc. In all history, only two launch vehicles have ever crossed the 20 per year barrier (R-7 and Thor/Delta) over an extended number of years. Both did so as Cold War machines launching now-obsolete film-return reconnaissance satellites during the 1960s-1980s. No others have come close since the end of the Cold War. China's DF-5 based CZ family currently leads the way, flying about 16.9 times per year (annual average since 2010, inclusive). R-7 is currently logging about 16.1 per year. Proton is flying 8.6 times per year average. Atlas 5 is at 6.1 flights per year. Ariane 5 is at 5.9 annually. - Ed Kyle
Ed - STS is just a bad analogy, since using it you can say that all optimism is bound to be futile.STS was a failure because of many inherent design issues.The architecture of taking a giant combined-use vehicle all the way to orbit and bringing it back down with wings.
Quote from: meekGee on 04/03/2017 09:36 pmEd - STS is just a bad analogy, since using it you can say that all optimism is bound to be futile.STS was a failure because of many inherent design issues.The architecture of taking a giant combined-use vehicle all the way to orbit and bringing it back down with wings.STS's problems began and ended with it's funding, which bore no resemblance to the patterns of any successful large previous project. Insofar as STS has any lessons for SX it would make sure you have a decent cash flow for any plans you have. The only other point would be that both Shuttles had crashed failed due to problems with either expendable components or sub systems that had to be completely disassembled and rebuilt before reuse (and which were not the first choice suppliers to begin with).
Quote from: john smith 19 on 04/03/2017 10:08 pmQuote from: meekGee on 04/03/2017 09:36 pmEd - STS is just a bad analogy, since using it you can say that all optimism is bound to be futile.STS was a failure because of many inherent design issues.The architecture of taking a giant combined-use vehicle all the way to orbit and bringing it back down with wings.STS's problems began and ended with it's funding, which bore no resemblance to the patterns of any successful large previous project. Insofar as STS has any lessons for SX it would make sure you have a decent cash flow for any plans you have. The only other point would be that both Shuttles had crashed failed due to problems with either expendable components or sub systems that had to be completely disassembled and rebuilt before reuse (and which were not the first choice suppliers to begin with).Began and ended with its funding?!The only (weak) funding related claim that can be made is that fixed costs got amortized over less flights because it flew so little, but that was only a small part of the problem.It wasn't lack of funding that caused the two LoCs and the other close calls STS had, and it wasn't lack of funding that caused the work to turn it around to be so extensive.Otherwise, most other programs would love to have the funding priority STS had.If anything, blame political intervention in both the design and operations phase - which pretty much defined what STS was.
Quote from: meekGee on 04/03/2017 10:33 pmQuote from: john smith 19 on 04/03/2017 10:08 pmQuote from: meekGee on 04/03/2017 09:36 pmEd - STS is just a bad analogy, since using it you can say that all optimism is bound to be futile.STS was a failure because of many inherent design issues.The architecture of taking a giant combined-use vehicle all the way to orbit and bringing it back down with wings.STS's problems began and ended with it's funding, which bore no resemblance to the patterns of any successful large previous project. Insofar as STS has any lessons for SX it would make sure you have a decent cash flow for any plans you have. The only other point would be that both Shuttles had crashed failed due to problems with either expendable components or sub systems that had to be completely disassembled and rebuilt before reuse (and which were not the first choice suppliers to begin with).Began and ended with its funding?!The only (weak) funding related claim that can be made is that fixed costs got amortized over less flights because it flew so little, but that was only a small part of the problem.It wasn't lack of funding that caused the two LoCs and the other close calls STS had, and it wasn't lack of funding that caused the work to turn it around to be so extensive.Otherwise, most other programs would love to have the funding priority STS had.If anything, blame political intervention in both the design and operations phase - which pretty much defined what STS was.Arguably, it was lack of funding at least in part, that forced them to live with chronic issues rather than fixing them with improved designs.
Will the success rate of launches on reflown boosters ever drop below that of launches using unflown boosters?How long before insurance rates on flight-proven boosters are lower than insurance rates on unflown boosters?
How are we doing on the questions the OP posed:
As of right now, reflown first stages of orbital launchers have a 100% success rate. :-)Will the success rate of launches on reflown boosters ever drop below that of launches using unflown boosters?
How long before insurance rates on flight-proven boosters are lower than insurance rates on unflown boosters?
QuoteHow long before insurance rates on flight-proven boosters are lower than insurance rates on unflown boosters?For SpaceX launchers, I'll guess it occurs within 12 months of reflown flights exceeding the number single-use flights.
Since the first re-launch was on parity (0.01% higher) with new, this could be lost in the noise of insurers and their internal competition -- which is uninteresting.As I understand it, Falcon rates are on par with Ariane et al whose reliability is higher than Falcon, so absolute reliability is not a clean discriminator for insurance rates (or vise versa). Ed's statistics will be better.
Quote from: AncientU on 04/04/2017 09:57 amSince the first re-launch was on parity (0.01% higher) with new, this could be lost in the noise of insurers and their internal competition -- which is uninteresting.As I understand it, Falcon rates are on par with Ariane et al whose reliability is higher than Falcon, so absolute reliability is not a clean discriminator for insurance rates (or vise versa). Ed's statistics will be better.Let's say that sounds quite doubtful given that A5 has now launched 70+ launches in a row without a mishap and SX is on it's 2nd F9 RTF. I'd be very surprised if that didn't have quite a lot of bearing on insurance premiums.Now as flight data on re-flown booster stages accumulates I would also expect that to have a strong bearing on insurance rates, provided there are no US mishaps.
Quote from: ChrisWilson68 on 03/30/2017 10:42 pmHow long before insurance rates on flight-proven boosters are lower than insurance rates on unflown boosters?Meaningless point, since the second stage is expendable and operates 3 times longer than the first stage.
Ed Kyle, do you have any breakdown for launch failures, across the stage of flight during which they occurred; roughly 'boost' vs. 'upper'?
Quote from: dglow on 04/04/2017 07:05 pmEd Kyle, do you have any breakdown for launch failures, across the stage of flight during which they occurred; roughly 'boost' vs. 'upper'?For Spacex, 100% upper stage.
Quote from: john smith 19 on 04/04/2017 12:09 pmQuote from: AncientU on 04/04/2017 09:57 amSince the first re-launch was on parity (0.01% higher) with new, this could be lost in the noise of insurers and their internal competition -- which is uninteresting.As I understand it, Falcon rates are on par with Ariane et al whose reliability is higher than Falcon, so absolute reliability is not a clean discriminator for insurance rates (or vise versa). Ed's statistics will be better.Let's say that sounds quite doubtful given that A5 has now launched 70+ launches in a row without a mishap and SX is on it's 2nd F9 RTF. I'd be very surprised if that didn't have quite a lot of bearing on insurance premiums.Now as flight data on re-flown booster stages accumulates I would also expect that to have a strong bearing on insurance rates, provided there are no US mishaps.Ariane 5 had several failures in its early years, both partial and complete failures.
Quote from: Jim on 04/04/2017 07:18 pmQuote from: dglow on 04/04/2017 07:05 pmEd Kyle, do you have any breakdown for launch failures, across the stage of flight during which they occurred; roughly 'boost' vs. 'upper'?For Spacex, 100% upper stage.You crack me up, Jim! 😂
You have a point, John Smith, though Jim did not.How will we measure reliability of expendable stages? At a high level, exactly as we do today. What will change is the tracking of 'lifetime' data for boosters, which boosters are active, which are retired, and the variations between them (block-5, etc.).Imagine the stats that will result: 'median missions flown for active block-X boosters in the fleet'. If any first stage failure occurs, expect a lot of attention will be paid, right or wrong, to the stats of that particular booster.
We didn't find this difficult for STS, which was also a mixture of expendable and reflown components.
Quote from: dglow on 04/04/2017 10:18 pmYou have a point, John Smith, though Jim did not.How will we measure reliability of expendable stages? At a high level, exactly as we do today. What will change is the tracking of 'lifetime' data for boosters, which boosters are active, which are retired, and the variations between them (block-5, etc.).Imagine the stats that will result: 'median missions flown for active block-X boosters in the fleet'. If any first stage failure occurs, expect a lot of attention will be paid, right or wrong, to the stats of that particular booster.Indeed. I expect special attention to wheather the boosters have had regular servicing (which Musk said can give them a 100+ launches) or minimal necessary, in which case Musk thought maybe 10 would be OK. Obviously a booster with minimal servicing will be cheaper for SX but with statistical variation in things like TPS thickness and quality I'd suggest anyone after say the 8th would start to be pushing the edges of probable failure. Quote from: Kaputnik on 04/05/2017 07:52 amWe didn't find this difficult for STS, which was also a mixture of expendable and reflown components.With a modern ERP system I wouldn't expect collecting and tracking the data will be any problem. I strongly doubt SX has the 100+ individual data bases (some still manual) that Boeing found when it studied Shuttle servicing in the mid 80'sIt's the idea of a "full service history" coming to TSTO VTO rockets. I think some who are used to expendables will find it a bit odd, although I'm sure they will get used to it.
What was the highest single year for any launcher in history?Would topping that (in a non Cold War environment) be a more significant benchmark?
Quote from: AncientU on 04/04/2017 01:20 amWhat was the highest single year for any launcher in history?Would topping that (in a non Cold War environment) be a more significant benchmark?The busiest single year by an orbital class launch vehicle would likely be 63 launch attempts (including two failures) by the R-7 family in 1980. This number does not include the March 18, 1980 pad explosion of 8A92M Vostok-2M at Plestesk, the result of a fueling accident prior to launch, that killed 48. The breakdown was 45 Soyuz U, six Vostok 2M, and 12 Molniya M (the two failures were Molniya M launches).I don't think we will see a number like that again for the foreseeable future. - Ed Kyle
I expect 13 launches this year, 18 next. 25, 30, 35, 40 by 2022. Barring a failure, which will almost certainly happen in the next 100 launches, so within the next 3 or 4 years. 2025 is earliest they'll equal R7 rate, and actually they may have moved on to Raptor/ITS-based rockets by then, so would reset the clock on reliability (and to some extent, launch rate).
Quote from: Robotbeat on 04/10/2017 12:14 amI expect 13 launches this year, 18 next. 25, 30, 35, 40 by 2022. Barring a failure, which will almost certainly happen in the next 100 launches, so within the next 3 or 4 years. 2025 is earliest they'll equal R7 rate, and actually they may have moved on to Raptor/ITS-based rockets by then, so would reset the clock on reliability (and to some extent, launch rate).Quite the high resolution crystal ball you've got there!!!
(not even one launch per pad per month -- by 2022 -- hummm)
EM thinks the 4,425 satellite constellation (alone) will take 50 flights per year. New application brings total sats to 270% of that figure.
GS expects to launch every two weeks from each launch pad.
Both plan for a 24hr turn around of boosters.
Payloads, launch facilities, and boosters will not be limiting it seems, so R-7 just may get challenged.At least EM and GS think it will.
Quote from: edkyle99 on 04/03/2017 05:05 pmQuote from: jcliving on 04/02/2017 04:30 pmQuoteStill looks valid to my eyes. Those experiments were not free. $1 billion, according to Elon on March 30 after the SES 10 flight. That is an extra $10 million per-flight surcharge over 100 flights to recover. Not free. - Ed KyleThis is the same short term, stock oriented thinking that allowed ULA to be so stagnant. It is not about the 1 billion now. It is about a sustainable 20-50 launches per year that leads to billions in the future. When you have 20 stages sitting around in warehouses, production rate is not the determining factor.You counter with the same wild-eyed optimistic projections that appeared during the early STS years, during the go-go "Little-LEO" times, etc. In all history, only two launch vehicles have ever crossed the 20 per year barrier (R-7 and Thor/Delta) over an extended number of years. Both did so as Cold War machines launching now-obsolete film-return reconnaissance satellites during the 1960s-1980s. No others have come close since the end of the Cold War. China's DF-5 based CZ family currently leads the way, flying about 16.9 times per year (annual average since 2010, inclusive). R-7 is currently logging about 16.1 per year. Proton is flying 8.6 times per year average. Atlas 5 is at 6.1 flights per year. Ariane 5 is at 5.9 annually. - Ed Kyle20 per year for several years sounds like a benchmark that will persuade you of Falcon's potential.We'll come back to this in a few years...
Bumping this thread, after another 5 years …, to say still 100% success rate for reflown boosters and now past the 100 mark!
Quote from: FutureSpaceTourist on 07/16/2022 09:47 amBumping this thread, after another 5 years …, to say still 100% success rate for reflown boosters and now past the 100 mark!With one caveat: 100% primary mission success rate, but 3 re-used boosters have failed after completing the primary mission, during recovery. Since this is well past the 'experimental landing' phase, I'd call these 'operational failures' but not 'mission failures', for a 3/185 (counting only re-flown missions) operational failure rate or a 98.4% operational success rate. Pretty danged good, and SpaceX hardly seem short of cores to backfill their schedule with.
It's important to note that when SpaceX finally had a failure, it was because they pushed reusability too far..
Quote from: meekGee on 07/14/2024 07:55 pmIt's important to note that when SpaceX finally had a failure, it was because they pushed reusability too far..Missing "not" after "was"?
Quote from: deltaV on 07/14/2024 08:36 pmQuote from: meekGee on 07/14/2024 07:55 pmIt's important to note that when SpaceX finally had a failure, it was because they pushed reusability too far..Missing "not" after "was"?Thx! I would ... have found it without you!