Author Topic: DIRECT v3.0 - Thread 2  (Read 1334659 times)

Offline phantomdj

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Re: DIRECT v3.0 - Thread 2
« Reply #20 on: 08/01/2009 01:00 am »
We aren't talking about SRB failures really.  If the SRB fails while Orion is still on top, all is lost.  We are talking about all aborts.  The 45th will ALWAYS blow the SRB up for an abort of any type.  And this is both of them. 

Danny Deger

Right.

I hate to say it but from a range safety point of view the crew is expendable and decreasing the thrust is the most important thing not reducing fragments.  However, as I said in a previous post, the one time we blew the linear shape charge during the Challenger accident there was little SRB debris that went very far probably because most of the fuel was already burnt (about 50 seconds left) and pressure was down.
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Offline Danny Dot

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Re: DIRECT v3.0 - Thread 2
« Reply #21 on: 08/01/2009 01:07 am »
We aren't talking about SRB failures really.  If the SRB fails while Orion is still on top, all is lost.  We are talking about all aborts.  The 45th will ALWAYS blow the SRB up for an abort of any type.  And this is both of them. 

Danny Deger

Right.

I hate to say it but from a range safety point of view the crew is expendable and decreasing the thrust is the most important thing not reducing fragments.  However, as I said in a previous post, the one time we blew the linear shape charge during the Challenger accident there was little SRB debris that went very far probably because most of the fuel was already burnt (about 50 seconds left) and pressure was down.

What is really bad for the idea the SRB case will stay is a few pieces is the pictures and video of the Titan failure.  That is the bases of their report and my model.  It is hard to argue the shuttle's SRBs will behave differently.  The designs are too similar. 

On blowing holes on the side, this would reduce thrust, but it would be difficult to show this event will not result in a complete case break up.  The linear charge reduces thrust.  The problem is the case frags for some reason.

Danny Deger
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Offline Lancer525

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Re: DIRECT v3.0 - Thread 2
« Reply #22 on: 08/01/2009 01:14 am »
What's the difference between the current-design LAS, and the recently tested MLAS?

Would the "improved" MLAS make a difference, or would it need to be enhanced as well?

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Offline A_M_Swallow

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Re: DIRECT v3.0 - Thread 2
« Reply #23 on: 08/01/2009 01:33 am »

Another thought I hope the committee will consider is that with their Mars approach, which would attempt a "touch and go" test at the moon, there is a logical follow-up there...   If you've got one design of lander which can land at Mars, but which has already proven it can also land on the Moon -- WHY NOT USE IT FOR BOTH ??

Seems pretty logical that not only have you created your Mars architecture, but you also have a workable -- and proven -- Lunar architecture for free, no?


According to Wiki
Delta-v Mars surface to low Mars orbit is about 4.1 km/s
Delta-v Moon surface to L1 is about 2.52 km/s

That Mars lander would have big fuel tanks.  Since there is no atmosphere on the Moon the lunar lander could not use a heat shield or parachute.

Offline 93143

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Re: DIRECT v3.0 - Thread 2
« Reply #24 on: 08/01/2009 01:48 am »
On blowing the nozzle.  This needs lots of work.  First the 45th may not agree to this.  They may not like the SRB to stay intact.

That's why I recommended keeping the linear charge.  Stop thrust, get Orion out of the way, THEN blow the thing up.

Quote
And blowing the nozzle might result in case fragmentation anyway.

That could be a problem.  Also, even if the case stays intact, the linear charge might not respond after an event that violent, and the whole thing would arc off in some undetermined direction and hit who knows what...

Quote
In the long run thrust goes to basically zero, but there is a temporary 10 fold increase in thrust.  During the test, this thrust spike had enough impulse to rip the stapon off the bomb and it went something like 2,000 feet.  Maybe an SRB with a blown nozzle will do something like this and come after Orion in a big hurry.

That could be a big problem, depending on how long the thrust transient is.  You said milliseconds?

Well, if Jupiter can lift a LAS big enough to solve the problem on its own, this sort of thing shouldn't be necessary...

Offline deltaV

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Re: DIRECT v3.0 - Thread 2
« Reply #25 on: 08/01/2009 02:01 am »
What spacecraft is DIRECT planning on using to deliver cargo to the ISS? One obvious option is an Orion with an extra module attached for the cargo, but that would put ISS cargo IOC at the mercy of Orion.

Is there some other spacecraft that could be used on a J-130 for cargo delivery to ISS? Perhaps 2-3 SpaceX Dragons, Orbital Cygnuses, ESA ATVs, or Japanese HTVs towing a dumb box with most of the cargo? Or adapt avionics from one of those vehicles for a 10x larger craft? The craft would not need much delta-V (just docking and deorbiting) so how hard can it be?

(I asked this question in the last thread but didn't see a reply, so trying again.)

Offline phantomdj

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Re: DIRECT v3.0 - Thread 2
« Reply #26 on: 08/01/2009 02:03 am »
What is really bad for the idea the SRB case will stay is a few pieces is the pictures and video of the Titan failure.  That is the bases of their report and my model.  It is hard to argue the shuttle's SRBs will behave differently.  The designs are too similar. 

Danny Deger

Danny,

I think one of the main differences between Titan IV and Shuttle (and therefore Direct) is that there is no destruct system on the ET to cause an explosion of the Hydrogen and Oxygen tanks.  Fuel cutoff to the engines yes but the range safety system is only on the SRB’s.

The 45th was surprised and relieved (?) that the RSS on the SRB’s worked because it wasn’t designed to after the ET disintegrated (it really didn’t explode it was a flash fire).

If Direct is designed the same as shuttle then the RSS will only be on the SRB’s and spitting the case is the only option.  I would agree that after some predetermined time after the escape rockets are fired that the LSC fire automatically.

John
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Offline Danny Dot

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Re: DIRECT v3.0 - Thread 2
« Reply #27 on: 08/01/2009 02:04 am »
snip

That could be a big problem, depending on how long the thrust transient is.  You said milliseconds?



Lets say 10 times increase for 500 milliseconds.  That is easily 40Gs.  Comes up to 644 ft/second deltaV.  Not good for range safety. 

It is not uncommon to use 500 milliseconds instead of .5 seconds. 

When I recall the AGM-130 flying a couple of thousand feet, I am thinking this is no-go from a range safety point of view.   I do recall the 10 times increase in thrust and I do recall the couple of thousand feet downrange.  I don't recall the time duration of the spike.  I am not sure we even measured it.

The 45th will not like the thrust transient. 

Maybe it will be OK, maybe not.

Danny Deger
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Offline Jim

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Re: DIRECT v3.0 - Thread 2
« Reply #28 on: 08/01/2009 02:10 am »

If Direct is designed the same as shuttle then the RSS will only be on the SRB’s and spitting the case is the only option.

Direct won't get the same waiver.  There will be a RSS in the core.

Offline Jim

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Re: DIRECT v3.0 - Thread 2
« Reply #29 on: 08/01/2009 02:11 am »

I think one of the main differences between Titan IV and Shuttle (and therefore Direct) is that there is no destruct system on the ET to cause an explosion of the Hydrogen and Oxygen tanks.


That has no bearing on the SRB fragments.

Offline phantomdj

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Re: DIRECT v3.0 - Thread 2
« Reply #30 on: 08/01/2009 02:30 am »

I think one of the main differences between Titan IV and Shuttle (and therefore Direct) is that there is no destruct system on the ET to cause an explosion of the Hydrogen and Oxygen tanks.


That has no bearing on the SRB fragments.

What I was trying to understand was the difference between the Titan IV explosion profile (different SRB’s) that the 45th is using for Direct and Ares analysis and the Shuttle Challenger profile which uses the SRB’s Direct will use.  When the SRB’s on Challenger were finally split, about 24 seconds after the accident, there were very few fragments.  My assumption was that even though about 40% of the fuel remained to burn, the pressure was low enough not to cause large fragments.  The SRB’s were basically intact were they hit the water.
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Offline clongton

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Re: DIRECT v3.0 - Thread 2
« Reply #31 on: 08/01/2009 02:36 am »
What I was trying to understand was the difference between the Titan IV explosion profile (different SRB’s) that the 45th is using for Direct and Ares analysis

The 45th was *NOT* analyzing DIRECT. Their study was strictly limited to Ares-I alone.
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Offline kraisee

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Re: DIRECT v3.0 - Thread 2
« Reply #32 on: 08/01/2009 02:40 am »
Simple rule:   If it's designed to survive the worst case, it can survive the rest.

Ross.

What is the worst case?  MaxQ? Range Safety presses destruct 10 sec, 20 sec late?

The reason I ask is this:  I test the Range Safety system on the SRB’s.  I was there during the Challenger accident and saw the video that stayed with the SRB’s until the Range Safety Officer blew the linear shape charge.  He waited at least 24 seconds until after the SRB’s were outside of the flight path.  Also, when the LSC blew there was little debris that went very far probably because most of the fuel was already burnt (about 50 seconds left) and pressure was down.

It’s just human nature that the RSO will not press the destruct button quickly and it is not automatic.  Are there thoughts of making it automatic if the escape rockets are fired?  If not, then it’s not reasonable to assume the SRB’s will be destroyed quickly after tank break-up.

Ares-I is being designed to auto-destruct the SRB and Liquid Stage 3 seconds after Abort Initiation.   Each element can handle the receipt of signal, interpretation and destruct commands separately and also thru the vehicle's own internal communications bus as well, so no matter what happens all the elements will blow 3 sec after the Abort happens.

We currently plan that Jupiter does exactly the same, although there is a trade going on to see if there are any advantages if the vehicle were to self-destruct 2 seconds or even 1 second after the abort.   Those studies are not yet complete.

Ross.
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Re: DIRECT v3.0 - Thread 2
« Reply #33 on: 08/01/2009 02:47 am »
What I was trying to understand was the difference between the Titan IV explosion profile (different SRB’s) that the 45th is using for Direct and Ares analysis

The 45th was *NOT* analyzing DIRECT. Their study was strictly limited to Ares-I alone.

Their analysis was the basis of my modeling of the debris field.  So in effect, we are now using their analysis.  The report clearly says they think a shuttle SRB will behave like the Titan's did. 

Ares I and Direct should basically have the same debris field. 

Danny Deger
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Offline clongton

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Re: DIRECT v3.0 - Thread 2
« Reply #34 on: 08/01/2009 02:47 am »
Simple rule:   If it's designed to survive the worst case, it can survive the rest.

Ross.

What is the worst case?  MaxQ? Range Safety presses destruct 10 sec, 20 sec late?

The reason I ask is this:  I test the Range Safety system on the SRB’s.  I was there during the Challenger accident and saw the video that stayed with the SRB’s until the Range Safety Officer blew the linear shape charge.  He waited at least 24 seconds until after the SRB’s were outside of the flight path.  Also, when the LSC blew there was little debris that went very far probably because most of the fuel was already burnt (about 50 seconds left) and pressure was down.

It’s just human nature that the RSO will not press the destruct button quickly and it is not automatic.  Are there thoughts of making it automatic if the escape rockets are fired?  If not, then it’s not reasonable to assume the SRB’s will be destroyed quickly after tank break-up.

Ares-I is being designed to auto-destruct the SRB and Liquid Stage 3 seconds after Abort Initiation.   Each element can handle the receipt of signal, interpretation and destruct commands separately and also thru the vehicle's own internal communications bus as well, so no matter what happens all the elements will blow 3 sec after the Abort happens.

We currently plan that Jupiter does exactly the same, although there is a trade going on to see if there are any advantages if the vehicle were to self-destruct 2 seconds or even 1 second after the abort.   Those studies are not yet complete.

Ross.

As was stated in the other thread, in an abort situation while still in the vicinity of populated areas, the crew is unfortunately considered expendable if civilian population may still be at risk. Shortening the time may increase the risk to populated areas if the auto-abort drops burning fragments of the SRBs onto a populated area. So while still geographically near a populated area, civilians on the ground take precedents. Timing the self destruct needs to consider where the SRB is in relation to population on its trajectory. This may result in different time delays depending on MET assuming an otherwise normal ascent.
« Last Edit: 08/01/2009 02:52 am by clongton »
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Re: DIRECT v3.0 - Thread 2
« Reply #35 on: 08/01/2009 02:49 am »
What I was trying to understand was the difference between the Titan IV explosion profile (different SRB’s) that the 45th is using for Direct and Ares analysis

The 45th was *NOT* analyzing DIRECT. Their study was strictly limited to Ares-I alone.

Their analysis was the basis of my modeling of the debris field.  So in effect, we are now using their analysis.  The report clearly says they think a shuttle SRB will behave like the Titan's did. 

Ares I and Direct should basically have the same debris field. 

Danny Deger

I understand that and that is a correct statement. My post however was to the statement that the 45th was examining the Ares-I *and* DIRECT. They weren't. *They* were looking strictly at Ares-I. *We* are applying their observations to DIRECT.
« Last Edit: 08/01/2009 02:55 am by clongton »
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Offline kraisee

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Re: DIRECT v3.0 - Thread 2
« Reply #36 on: 08/01/2009 02:51 am »
Ross, can you post some video of your solution.  When we talked you were having problems.  It did turn out the -15 angle was bad for the sustainer LAS.  Did you fix it with a change to the thrust angle?

Danny, I posted it right at the end of Thread #1.   Here's the link again though:

http://forum.nasaspaceflight.com/index.php?action=dlattach;topic=17295.0;attach=158532

Ross.
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Offline kraisee

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Re: DIRECT v3.0 - Thread 2
« Reply #37 on: 08/01/2009 02:54 am »
What's the difference between the current-design LAS, and the recently tested MLAS?

Would the "improved" MLAS make a difference, or would it need to be enhanced as well?

Its still very much in the same performance & mass class as the current baseline LAS.   It too will need a similar ~100% increase in size to be able to escape convincingly from any scenario.

Ross.
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Offline kraisee

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Re: DIRECT v3.0 - Thread 2
« Reply #38 on: 08/01/2009 02:58 am »
Regarding the SRB debris, after destruct I'm trying to work out how the propellant burns.

My understanding is that the burn rate is a function of both temperature AND pressure.   But at 40,000ft, and flying in relatively small chunks, the pressure drops off to near-zero -- which should mean that the basic burn rate also drops off -- and thus the total heat produced by the burning debris should also drop considerably too.

But I want to find out "by how much?"

Anyone on here have any data regarding burn rate vs. pressure for the PBAN mix used in the SRB's?

Ross.
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Offline kevin-rf

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Re: DIRECT v3.0 - Thread 2
« Reply #39 on: 08/01/2009 03:00 am »

On blowing the nozzle.  This needs lots of work.  First the 45th may not agree to this.  They may not like the SRB to stay intact.  And blowing the nozzle might result in case fragmentation anyway.  The current method doesn't fragment the case, it opens it up with a line down the side.  Last, I worked on the AGM-130 air to ground missile that had a strap on solid.  We did a test to terminate thrust by blowing the nozzle.  In the long run thrust goes to basically zero, but there is a temporary 10 fold increase in thrust.  During the test, this thrust spike had enough impulse to rip the stapon off the bomb and it went something like 2,000 feet.  Maybe an SRB with a blown nozzle will do something like this and come after Orion in a big hurry.  Anyway, I don't think the 45th is going to like a range package that makes the SRB goes like a bat out of hell before the thrust goes down.  Consider an abort fairly close to the ground.  The thrust spike might throw the SRB to downtown Coco Beach.

Danny thanks for the responce on this. So removing the nozzle or even the entire segment above the throat will lead to an thrust spike that will make the SRB jump (assuming it doesn't burst) which is very bad for an orion escape and RSO predicting SRB impact.

The only reason I was asking was, if you reduce thrust the SRB is not chasing the Orion as fast and removing the segment above the throat reduces the pressure inside the SRB, so the debris cloud does not have as large a radius when the SRB is split.

From a safety point, it sounds like both ideas are non starters.

Just keep reminding me, the 45th's primary job is to protect civilians on the ground from errant rockets, getting the crew safely aware from said errant rocket is NASA's job.

Amazing, 3 pages of responces in the hour or so since me posting the question. At this rate, ross will have to open thread three on monday.  ;D
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