Author Topic: SpaceX Texas Massey site Discussion and Updates  (Read 117178 times)

Offline matthewkantar

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Re: SpaceX Texas Massey site Discussion and Updates
« Reply #200 on: 06/24/2025 03:54 pm »
I'm most worried about the flame trench at the test stand. It's a one off item, it took a long time to fabricate and install, it was subjected to heat long after all of its water evaporated, probably took some serious impacts. Can they do six engine ship tests without it?

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Re: SpaceX Texas Massey site Discussion and Updates
« Reply #201 on: 06/24/2025 04:06 pm »
I'm most worried about the flame trench at the test stand. It's a one off item, it took a long time to fabricate and install, it was subjected to heat long after all of its water evaporated, probably took some serious impacts. Can they do six engine ship tests without it?

The condition of that is unknown to us, and we must wait for aerial pictures. Please remember that the blast occurred at the top of the ship, while the secondary and much larger fuel feed explosion took place off to the side, where the commodity pipes led to the test stand. As the ship fell over and onto its side, it burst open, spilling out the fuel. The water deluge was ready to start, but the tanks lost their footing, and one of the water lines burst open, releasing its contents. Some of it did reach the trench well. Crews were seen pumping water out yesterday. I can't provide more information than that, and we all just need to stay alert for updates on what is being worked on and repaired. We may receive some status in L2, but it has not been provided.
« Last Edit: 06/24/2025 04:08 pm by catdlr »
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Re: SpaceX Texas Massey site Discussion and Updates
« Reply #202 on: 06/24/2025 05:13 pm »
We don't know what kind of "long lead hardware" SpaceX has ordered for Other Launch Pads under contruction.  They can always reroute it to Massey.

SpaceX could also raid hardware (e.g. tanks) from Pad B if that's the bottleneck.

Offline russianhalo117

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Re: SpaceX Texas Massey site Discussion and Updates
« Reply #203 on: 06/24/2025 06:25 pm »
4 months seems rather conservative for repairs at Massey's. It took SpaceX only 2 months after blowing up SN4 to static fire SN5, and less than 3 months after IFT-1 to repair the cratered pad and install and test the water deluge system. I'd expect Massey's to be ready by mid-August, and flight hardware readiness to be the gating factor to a static fire. Finding and fixing the issue with Ship 36 will probably take longer than that IMO.

I certainly hope you are right and 4 months is fairly extreme long estimate of the time. I suggested that time in the context to trying to show whether you might want to start work on converting Pad A to V3 now. So a fairly bad outturn even if not quite a worse case time involved.

Said it before, but our observation data is on the assembly time, we don't know the acquisition lead times. Piping gantries vaporisers etc no problem quickly available. Tanks not quite as easy but they will have spares, orders, re-task, borrow, beg or pay to jump queues and get adequate tanks somehow. It is the control room that worries me. If they can assemble from generic parts it may not be a problem. If they have to order from a supplier who only builds to order and is either in middle of large order or has long waiting list then we have to hope there is another adequate one already on order for a different location that can be re-tasked?

Assuming it can be all be fixed and working in a couple of months might be the erroneous mis-estimation but I am hoping that is correct and my worst case fears are overdone.

The difference between Pad-A repair and the Static Fire repair is that one was a major infrastructure change-out, and a new water deluge system, with just the major commodities lines reconnected. The Static Fire pad is the opposite; the infrastructure seems to be okay, but all the commodities need to be replaced, and that includes a lot of O2 lines that blew their connections from blowback. The vast amount of re-piping, connections, welding, ordering of all these parts, new data and control bunkers, and new or re-test tanks will take time. Although it may be the same time, the work effort is entirely different.
And the burning foam insulation under the outer lining on the non vacuum jacketed lines resulted in residual hotspots.
« Last Edit: 06/24/2025 06:26 pm by russianhalo117 »

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Re: SpaceX Texas Massey site Discussion and Updates
« Reply #204 on: 06/24/2025 06:35 pm »
4 months seems rather conservative for repairs at Massey's. It took SpaceX only 2 months after blowing up SN4 to static fire SN5, and less than 3 months after IFT-1 to repair the cratered pad and install and test the water deluge system. I'd expect Massey's to be ready by mid-August, and flight hardware readiness to be the gating factor to a static fire. Finding and fixing the issue with Ship 36 will probably take longer than that IMO.

I certainly hope you are right and 4 months is fairly extreme long estimate of the time. I suggested that time in the context to trying to show whether you might want to start work on converting Pad A to V3 now. So a fairly bad outturn even if not quite a worse case time involved.

Said it before, but our observation data is on the assembly time, we don't know the acquisition lead times. Piping gantries vaporisers etc no problem quickly available. Tanks not quite as easy but they will have spares, orders, re-task, borrow, beg or pay to jump queues and get adequate tanks somehow. It is the control room that worries me. If they can assemble from generic parts it may not be a problem. If they have to order from a supplier who only builds to order and is either in middle of large order or has long waiting list then we have to hope there is another adequate one already on order for a different location that can be re-tasked?

Assuming it can be all be fixed and working in a couple of months might be the erroneous mis-estimation but I am hoping that is correct and my worst case fears are overdone.

The difference between Pad-A repair and the Static Fire repair is that one was a major infrastructure change-out, and a new water deluge system, with just the major commodities lines reconnected. The Static Fire pad is the opposite; the infrastructure seems to be okay, but all the commodities need to be replaced, and that includes a lot of O2 lines that blew their connections from blowback. The vast amount of re-piping, connections, welding, ordering of all these parts, new data and control bunkers, and new or re-test tanks will take time. Although it may be the same time, the work effort is entirely different.
And the burning foam insulation under the outer lining on the non vacuum jacketed lines resulted in residual hotspots.

There are numerous burn spots on almost all the commodity line connections (even if the line didn't get burned directly), as well as possible underpavement lines that are corrupted. From 10K feet, there may be more. The extent of the damage may never be revealed to us, but as items get tossed out on trucks and overflight photos are taken, we will be able to compare what was and what is no more.  And that doesn't include personal equipment and tools that got toasted.
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Offline russianhalo117

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Re: SpaceX Texas Massey site Discussion and Updates
« Reply #205 on: 06/24/2025 06:37 pm »
I'm most worried about the flame trench at the test stand. It's a one off item, it took a long time to fabricate and install, it was subjected to heat long after all of its water evaporated, probably took some serious impacts. Can they do six engine ship tests without it?

The condition of that is unknown to us, and we must wait for aerial pictures. Please remember that the blast occurred at the top of the ship, while the secondary and much larger fuel feed explosion took place off to the side, where the commodity pipes led to the test stand. As the ship fell over and onto its side, it burst open, spilling out the fuel. The water deluge was ready to start, but the tanks lost their footing, and one of the water lines burst open, releasing its contents. Some of it did reach the trench well. Crews were seen pumping water out yesterday. I can't provide more information than that, and we all just need to stay alert for updates on what is being worked on and repaired. We may receive some status in L2, but it has not been provided.
Public aerial video and pictures of the inside and outside of the flame so far show little to minimal visible damage to the internal concrete structure and exposed steel itself. All damage appears to be start at and above the zero deck/level (surface level). The energetic event ripped some of the hold down clamps off of the stand as S36 ripped itself free during unzipping as the aft skirt and bulkhead lost structural integrity. Most of the trench debris is everything liberated from the aft skirt. Since it wasn't an equal disintegration some hardware was blown downwards while the rest went up and out from the sides when the hold downs failed to retain.
« Last Edit: 06/25/2025 03:05 am by russianhalo117 »

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Re: SpaceX Texas Massey site Discussion and Updates
« Reply #206 on: 06/24/2025 08:08 pm »
I'm most worried about the flame trench at the test stand. It's a one off item, it took a long time to fabricate and install, it was subjected to heat long after all of its water evaporated, probably took some serious impacts. Can they do six engine ship tests without it?

The condition of that is unknown to us, and we must wait for aerial pictures. Please remember that the blast occurred at the top of the ship, while the secondary and much larger fuel feed explosion took place off to the side, where the commodity pipes led to the test stand. As the ship fell over and onto its side, it burst open, spilling out the fuel. The water deluge was ready to start, but the tanks lost their footing, and one of the water lines burst open, releasing its contents. Some of it did reach the trench well. Crews were seen pumping water out yesterday. I can't provide more information than that, and we all just need to stay alert for updates on what is being worked on and repaired. We may receive some status in L2, but it has not been provided.
Public aerial video and pictures so far show little to minimal visible damage to the internal concrete structure and exposed steel and the energetic event ripped some of the hold down clamps off of the stand as S36 ripped itself free during unzipping as the aft skirt and bulkhead lost structural integrity. Most of the trench debris is everything liberated from the aft skirt. Since it wasn't an equal disintegration some hardware was blown downwards while the rest went up and out from the sides when the hold downs failed to retain.

Thanks that the infrastructure held up, it's just the stuff attached to it above that was compromised and will undoubtedly speed up the repair. 
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Re: SpaceX Texas Massey site Discussion and Updates
« Reply #207 on: 06/24/2025 08:40 pm »
My apologies to the moderators; I usually do not intentionally post a LaParde video. But this is important, A crane accident has just occurred at Massey.  Two cranes are working; keep your eye on the one on the right, which is visible just at the end of this video.

https://twitter.com/CSI_Starbase/status/1937577895137800693
« Last Edit: 06/24/2025 08:56 pm by catdlr »
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Offline woods170

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Re: SpaceX Texas Massey site Discussion and Updates
« Reply #208 on: 06/24/2025 09:11 pm »
My apologies to the moderators; I usually do not intentionally post a LaParde video. But this is important, A crane accident has just occurred at Massey.  Two cranes are working; keep your eye on the one on the right, which is visible just at the end of this video.

https://twitter.com/CSI_Starbase/status/1937577895137800693

Yeah... I just got a note over this, just minutes ago. Mobile crane toppled over. Emergency services were called in. And that's one more item to clean up at Massey's...  :(
« Last Edit: 06/24/2025 09:12 pm by woods170 »

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Offline MickQ

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Re: SpaceX Texas Massey site Discussion and Updates
« Reply #210 on: 06/25/2025 02:59 am »
OOPS !   I suspect someone is in big trouble.

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Re: SpaceX Texas Massey site Discussion and Updates
« Reply #211 on: 06/25/2025 04:13 am »
https://twitter.com/RGVaerialphotos/status/1937587814092193907

Quote
This is the crane that collapsed as seen yesterday, cleaning up debris at Massey's:
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Offline edzieba

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Re: SpaceX Texas Massey site Discussion and Updates
« Reply #212 on: 06/25/2025 03:17 pm »
Is there someway they could do a quick and dirty static fire pad at masseys and continue the proper build with flame trench and other stuff?

So do they have more than one mobile static fire stand that they use at massey's? I see they transported down the road with the stand with legs.

Can they make an area at masseys where it could be static fired without flame trench?

They still need all the fluids. LN2, LO2, LCH4, H2O.


This is the kicker:
"They still need all the fluids. LN2, LO2, LCH4, H2O."

Regardless of the capabilities of elevating the ship, however, the commodities cannot merely consist of a collection of hoses connected to trucks parked nearby. The crab stand (i.e., the ship SF transporter) would be the optimal equipment; nonetheless, due to its substantial weight, it risks damaging the flat cement surface. The static fire pad is designed to support the weight of the test stand, those four legs, the ship, and the fuel. We have to wait for them to repair the site.
Alternate option: chop the legs off of the ship static fire stand, and turn it into an 'adapter' that mounts onto the pad 1 OLM. Snake some temporary commodity lines to it (e.g. from an adapter plate on the booster QD), lift the ship onto the stand with the chopsticks (using a separate transport stand rather than rolling on the static fire stand), and fire using the 'showerhead' flame diverter. This is assuming either the pad 1 tank farm retains the ability to plumb LN2 to the prop feed lines, as it has done in the past (back when booster testing occurred entirely on the OLM with no stand at Massey's) or such a mod could be re-implemented more quickly than rebuilding Massey's.

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Re: SpaceX Texas Massey site Discussion and Updates
« Reply #213 on: 06/25/2025 04:02 pm »
Is there someway they could do a quick and dirty static fire pad at masseys and continue the proper build with flame trench and other stuff?

So do they have more than one mobile static fire stand that they use at massey's? I see they transported down the road with the stand with legs.

Can they make an area at masseys where it could be static fired without flame trench?

They still need all the fluids. LN2, LO2, LCH4, H2O.


This is the kicker:
"They still need all the fluids. LN2, LO2, LCH4, H2O."

Regardless of the capabilities of elevating the ship, however, the commodities cannot merely consist of a collection of hoses connected to trucks parked nearby. The crab stand (i.e., the ship SF transporter) would be the optimal equipment; nonetheless, due to its substantial weight, it risks damaging the flat cement surface. The static fire pad is designed to support the weight of the test stand, those four legs, the ship, and the fuel. We have to wait for them to repair the site.
Alternate option: chop the legs off of the ship static fire stand, and turn it into an 'adapter' that mounts onto the pad 1 OLM. Snake some temporary commodity lines to it (e.g. from an adapter plate on the booster QD), lift the ship onto the stand with the chopsticks (using a separate transport stand rather than rolling on the static fire stand), and fire using the 'showerhead' flame diverter. This is assuming either the pad 1 tank farm retains the ability to plumb LN2 to the prop feed lines, as it has done in the past (back when booster testing occurred entirely on the OLM with no stand at Massey's) or such a mod could be re-implemented more quickly than rebuilding Massey's.

If the fastest way to repair Massey's is to rebuild gantries hold down clamps etc. on that static fire stand then you don't want to do that. Why not simply build a new adaptor for booster hold down to ship hold down clamp arrangement? Sole purpose design might be easier than changing the static fire stand anyway?

Zack said he starting thinking about this and quickly stopped indicating he thought there were too many other problems with trying to do this. Not sure what these are, any thoughts?

Offline Navier–Stokes

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Re: SpaceX Texas Massey site Discussion and Updates
« Reply #214 on: 06/25/2025 05:25 pm »
My apologies to the moderators; I usually do not intentionally post a LaParde video. But this is important, A crane accident has just occurred at Massey.  Two cranes are working; keep your eye on the one on the right, which is visible just at the end of this video.

https://twitter.com/CSI_Starbase/status/1937577895137800693

Yeah... I just got a note over this, just minutes ago. Mobile crane toppled over. Emergency services were called in. And that's one more item to clean up at Massey's...  :(
I hope everyone is okay. Regardless, a short stand down to review how procedures allowed for this to happen would probably be a good idea.

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Re: SpaceX Texas Massey site Discussion and Updates
« Reply #215 on: 06/25/2025 09:20 pm »
My apologies to the moderators; I usually do not intentionally post a LaParde video. But this is important, A crane accident has just occurred at Massey.  Two cranes are working; keep your eye on the one on the right, which is visible just at the end of this video.

https://twitter.com/CSI_Starbase/status/1937577895137800693

Yeah... I just got a note over this, just minutes ago. Mobile crane toppled over. Emergency services were called in. And that's one more item to clean up at Massey's...  :(
I hope everyone is okay. Regardless, a short stand down to review how procedures allowed for this to happen would probably be a good idea.
Yes, but "if" not "how".

Not all mishaps/accidents are a result of procedures not being followed.

The world in which following all procedures eliminates all risk is not a practical one.
« Last Edit: 06/25/2025 09:21 pm by meekGee »
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Re: SpaceX Texas Massey site Discussion and Updates
« Reply #216 on: 06/26/2025 03:03 am »
[...] chop the legs off of the ship static fire stand, and turn it into an 'adapter' that mounts onto the pad 1 OLM.

From your lips to Elon's ears.
« Last Edit: 06/26/2025 03:04 am by sdsds »
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Re: SpaceX Texas Massey site Discussion and Updates
« Reply #217 on: 06/26/2025 03:36 am »
[...] chop the legs off of the ship static fire stand, and turn it into an 'adapter' that mounts onto the pad 1 OLM.

From your lips to Elon's ears.

"The walls have ears."
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Re: SpaceX Texas Massey site Discussion and Updates
« Reply #219 on: 06/26/2025 06:40 pm »
[...] chop the legs off of the ship static fire stand, and turn it into an 'adapter' that mounts onto the pad 1 OLM.

From your lips to Elon's ears.

"The walls have ears."

There's no flame trench at OLM1. A full 6-engine static fire at Massey's usually ran about 60 seconds.
In your opinion, would that create any damage at OLM1 without a flame trench?
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