Author Topic: Vulcan SMART Reuse  (Read 103016 times)

Offline GWH

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Re: Vulcan SMART Reuse
« Reply #220 on: 02/25/2023 04:04 pm »
So basically SMART won't happen until after they need it:
https://arstechnica.com/science/2023/02/after-vulcan-comes-online-ula-plans-to-dramatically-increase-launch-cadence/ [Feb 24]

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For now, ULA's focus is on scaling up Vulcan flight rates. That means that the company's goal of reusing the BE-4 engines on its rocket—the plan is to separate the engine section, and capture the engines with a helicopter as they descend to Earth—will take a backseat for now.

"In terms of our engine recovery, that is going to happen within a handful of years," Bruno said. "I don't want to say exactly when because it's part of the contract we have with one of our customers at this time, and we're not releasing the details of that. But it will take a couple of years to actually be reusing the engine."
« Last Edit: 02/26/2023 02:47 am by zubenelgenubi »

Offline Robert_the_Doll

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Re: Vulcan SMART Reuse
« Reply #221 on: 04/17/2023 06:21 pm »

Offline FutureSpaceTourist

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Re: Vulcan SMART Reuse
« Reply #222 on: 04/17/2023 07:09 pm »
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LOFTID was one of the most interesting missions I've ever kept up with. Really genius idea, and I hope it gets implemented with Vulcan to save engines in the future.

https://twitter.com/torybruno/status/1647733135776313344

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Thanks. It will. In full scale engineering development now

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Is it safe to assume there will be a LOFTID-2 mission with the full scale version? If so, on a Vulcan, or is there room on an upcoming Atlas V mission? Or go for broke with BE-4 recovery?

https://twitter.com/torybruno/status/1647921504317853696

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Yes. Vulcan. Yes

Offline FutureSpaceTourist

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Re: Vulcan SMART Reuse
« Reply #223 on: 04/19/2023 05:36 am »
https://www.ulalaunch.com/ss2023-display-1

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WHAT’S FLOATING ON THE LAKE?
LOFTID MODEL
 
In the lake at this year’s Space Symposium, we see a full-scale model (~6 meters) of the Low-Earth Orbit Flight Test of an Inflatable Decelerator or LOFTID. Launched on a ULA Atlas V rocket on Nov. 10, 2022, LOFTID is a cross-cutting aeroshell approximately 6 meters or 20 feet in diameter. LOFTID separated from the Atlas V on a reentry trajectory from low-Earth orbit to demonstrate the inflatable aeroshell or heat shield’s ability to slow down and survive re-entry. Demonstrating this technology in these conditions is relevant to many potential applications, including landing large payloads on Mars and engine reuse on ULA’s new Vulcan rocket.

« Last Edit: 04/19/2023 05:40 am by FutureSpaceTourist »

Offline kevinof

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Re: Vulcan SMART Reuse
« Reply #224 on: 04/20/2023 09:13 am »
22 tonnes re-entry mass for the engine section? Really?

Offline woods170

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Re: Vulcan SMART Reuse
« Reply #225 on: 04/20/2023 10:28 am »
22 tonnes re-entry mass for the engine section? Really?

22.7 metric tons (50,000 lbs), if the number from the ULA infographic is to be believed. That is either a typo, or those engines, the engine section, and the LOFTID systems are built like panzers.
« Last Edit: 04/20/2023 10:29 am by woods170 »

Offline Zed_Noir

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Re: Vulcan SMART Reuse
« Reply #226 on: 04/20/2023 10:41 am »
22 tonnes re-entry mass for the engine section? Really?

22.7 metric tons (50,000 lbs), if the number from the ULA infographic is to be believed. That is either a typo, or those engines, the engine section, and the LOFTID systems are built like panzers.
Most likely one extra zero in error in that 50000 lbs number.


Offline kevinof

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Re: Vulcan SMART Reuse
« Reply #227 on: 04/20/2023 11:32 am »
Better be a typo otherwise this is a lot of hardware to be hauling uphill.

22 tonnes re-entry mass for the engine section? Really?

22.7 metric tons (50,000 lbs), if the number from the ULA infographic is to be believed. That is either a typo, or those engines, the engine section, and the LOFTID systems are built like panzers.

Offline TrevorMonty

Re: Vulcan SMART Reuse
« Reply #228 on: 04/20/2023 08:34 pm »
5000kg is number I remember when they were going to use helicopter for MAR.

Offline FutureSpaceTourist

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Re: Vulcan SMART Reuse
« Reply #229 on: 08/07/2023 07:12 pm »
twitter.com/brickmack/status/1688588880029601792

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After SMART enters service, will the recovered engines be shipped all the way back to ULA's factory, or would you do integration at the launch site?

https://twitter.com/torybruno/status/1688622914604871680

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The first ones will likely go back, but the steady state plan is to inspect, refurb, and reinstall at the Cape

Offline FutureSpaceTourist

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Re: Vulcan SMART Reuse
« Reply #230 on: 09/03/2023 05:42 am »
https://twitter.com/torybruno/status/1698063490873806930

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Reuse technique is driven by architecture, which is driven by mission.  Low energy (LEO optimized) missions, favor recovering the complete first stage. High enrgy optimizes at a very different architecture, favoring component (FS engine) recovery. Easy to grasp looking at staging

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Aka 100% reusability is not a goal for ULA?

https://twitter.com/torybruno/status/1698068736316739997

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Our goals are centered on our customers’ needs.  If future customer needs demand an additional vehicle more optimized for low energy orbits, which comes at the expense of high energy orbit performance, then we will develop one and implement the reuse technique that is most appropriate for that architecture.

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Wouldn't it make sense for ULA to make a reusable first stage that could either be fit with a LEO optimized expendable second stage, or a high-energy orbit optimized expendable second (and possibly third stage)?

https://twitter.com/torybruno/status/1698074178124230983

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Vulcan first…

Offline FutureSpaceTourist

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Re: Vulcan SMART Reuse
« Reply #231 on: 09/03/2023 05:43 am »
Love the ULA graphic that associates Starship with ‘low energy’! ;)  Also, no FH on the graphic.

I get the point that SpaceX is choosing architectures optimised for recovery. Doesn’t mean you can’t do high energy orbits, particularly with down range booster recovery (which the graphic omits). ULA has this thing about optimising LVs for missions but I prefer an ‘oversized’ LV I can reuse.

In reality I suspect the issue was that ULA didn’t have access to the funds needed to develop more reuse. Perhaps partly because they couldn’t envisage having a manifest that would generate an ROI?
« Last Edit: 09/03/2023 06:06 am by FutureSpaceTourist »

Re: Vulcan SMART Reuse
« Reply #232 on: 09/03/2023 05:50 am »
I find it ironic too that ULA optimizes and builds the launch vehicle for the customer, but when you look at arguably ULA's largest current customer in hte near future, its someone who needs LEO launches that a F9-like launcher would be perfect for : ). Im sure its not what ULA planned for back when they designed Vulcan.

Offline FutureSpaceTourist

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Re: Vulcan SMART Reuse
« Reply #233 on: 09/03/2023 05:57 am »
More from Tory:

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Tory, what is the velocity at Stage Sep on Vulcan?

https://twitter.com/torybruno/status/1698120955405721683

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Payload mass and config matter, but you can assume 20,000 mph is typical.

Ok, that’s definitely high energy.


https://twitter.com/saxushu/status/1698115684016722175

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necessary justify the extra development costs if you're cheap enough. Also in some case you just need a specific service which one or other LV's doesnt have.

What I see is that the cheaper LV's are enabling small, cheaper payloads not more big or GEO/GTO satellites.

twitter.com/torybruno/status/1698121784003015116

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Incorrect.  The small LV market has almost completely collapsed.  There was a brief tick up with small sat experiments and demos, but those quickly moved over to heavy launch vehicles as ride-shares at lower cost.  There will be room for 1 or 2 micro launchers, but no more.

https://twitter.com/saxushu/status/1698200806585962584

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I think you misunderstood me. I mean cheaper launch options (let it be rideshare or standalone) lowers the bar to enter the satellite market but in general we don't have significantly more med and large $500M-$1B+ payloads. Specially not on high energy orbits.

Offline Steven Pietrobon

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Re: Vulcan SMART Reuse
« Reply #234 on: 09/05/2023 07:10 am »
Reuse technique is driven by architecture, which is driven by mission.  Low energy (LEO optimized) missions, favor recovering the complete first stage. High enrgy optimizes at a very different architecture, favoring component (FS engine) recovery. Easy to grasp looking at staging

For high energy orbits, the graph only shows the flyback option and fails to show the performance gained by landing downrange. This is what SpaceX does and Rocketlab plan to do with their vehicles, so I think ULA also needs to consider this.
Akin's Laws of Spacecraft Design #1:  Engineering is done with numbers.  Analysis without numbers is only an opinion.

Offline TrevorMonty

Re: Vulcan SMART Reuse
« Reply #235 on: 09/05/2023 10:19 am »
Reuse technique is driven by architecture, which is driven by mission.  Low energy (LEO optimized) missions, favor recovering the complete first stage. High enrgy optimizes at a very different architecture, favoring component (FS engine) recovery. Easy to grasp looking at staging

For high energy orbits, the graph only shows the flyback option and fails to show the performance gained by landing downrange. This is what SpaceX does and Rocketlab plan to do with their vehicles, so I think ULA also needs to consider this.
They are recovering engines downrange.

Offline c4fusion

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Re: Vulcan SMART Reuse
« Reply #236 on: 09/06/2023 12:39 pm »
Reuse technique is driven by architecture, which is driven by mission.  Low energy (LEO optimized) missions, favor recovering the complete first stage. High enrgy optimizes at a very different architecture, favoring component (FS engine) recovery. Easy to grasp looking at staging

For high energy orbits, the graph only shows the flyback option and fails to show the performance gained by landing downrange. This is what SpaceX does and Rocketlab plan to do with their vehicles, so I think ULA also needs to consider this.
They are recovering engines downrange.

Is it's planned to land in net (or a boat) or in the water?  Or do we don't know?  Rocketlab seems to have managed to do it for an engine fished from the sea, but not sure how much more difficult it is to reuse it from that state.

Offline TrevorMonty

Re: Vulcan SMART Reuse
« Reply #237 on: 09/06/2023 02:49 pm »
Plan is to land it in ocean then fish it out, same as RL is doing with Electron.
Vulcan engines should stay dry as HIAD will also act as raft keeping them up out of water.
They could easily do some drops in varies winds and sea states from helicopter to test how dry engines stay.

Offline HVM

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Re: Vulcan SMART Reuse
« Reply #238 on: 09/06/2023 02:49 pm »
22 tonnes re-entry mass for the engine section? Really?

22.7 metric tons (50,000 lbs), if the number from the ULA infographic is to be believed. That is either a typo, or those engines, the engine section, and the LOFTID systems are built like panzers.
Or is it, where I go wrong?

LOFTID test 2022, no payload only instruments.
1224 kg, diameter 6m, weight by area of cone 58m^2
10m ~ 163m^2 ~ 3.4T

2* BE-4: ~7T
Rest of the pipes connections and thrust structure: ~10T
3.4T + 7T + 10T = 20.4T

Parachutes 6% of the weight =  1.2T

Total weight = 21.6T
« Last Edit: 09/06/2023 03:17 pm by HVM »

Offline c4fusion

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Re: Vulcan SMART Reuse
« Reply #239 on: 09/07/2023 01:18 pm »
LOFTID test 2022, no payload only instruments.
1224 kg, diameter 6m, weight by area of cone 58m^2
10m ~ 163m^2 ~ 3.4T

Just a small bit, it’s probably going to be more than that since the weight will most likely scale cubic-ly since the skin will have to be thicker to withstand the additional stresses. So the weight will probably be closer to 5.7 tons.

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