Quote from: Veedrac on 05/15/2021 05:54 pmI did a ground-up reanalysis of this model, ending up with this spreadsheet (cloneable link).I might be misunderstanding the spreadsheet, but it seems like you assume:A) the development cost of SMART to be less than the development cost of a reusable booster. 850 vs 950.B) The cost of reuse of SMART to be less than the cost of reuse of a reusable booster. 17.6 vs 36.C) The cost of refurb of SMART to be less than the cost of refurb of a reusable booster. 1.6 vs 3.6.Assuming I've interpreted that correctly, where do these assumptions come from?
I did a ground-up reanalysis of this model, ending up with this spreadsheet (cloneable link).
If you have a solid source for better numbers, I'll happily change the defaults.
On the other hand, ULA intends to use spare capacity to ship extra propellant to an orbiting depot. This justifies the measuring the whole capacity of the rocket
Quote from: Veedrac on 05/15/2021 11:14 pmIf you have a solid source for better numbers, I'll happily change the defaults.Likewise, developing a system that can jettison the engine stage, deploy a HIAD-like shield, then a paraglider, then aerial recovery, plus develop the semi-expendable booster that can use such an engine block, would be much more expensive than developing an intact reusable booster.QuoteA reuseable booster would also need new 2nd stage as Centuar is to small and under powered for lower staging speeds. May as will call new RLV New Glenn because that is what they would end up with using BE4 and most likely BE3U as RL10s are to small.With move to larger diameter booster ULA wouldn't be able to use most of their current 5.4m launch facilities. SMART might save them $20m launch while RLV could be $40m. But that RLV going cost $1B to develop. Going take lot launches to recover extra development costs. Sent from my SM-G570Y using Tapatalk
A reuseable booster would also need new 2nd stage as Centuar is to small and under powered for lower staging speeds. May as will call new RLV New Glenn because that is what they would end up with using BE4 and most likely BE3U as RL10s are to small.With move to larger diameter booster ULA wouldn't be able to use most of their current 5.4m launch facilities. SMART might save them $20m launch while RLV could be $40m. But that RLV going cost $1B to develop. Going take lot launches to recover extra development costs. Sent from my SM-G570Y using Tapatalk
... my findings support the idea that SMART makes more sense than full booster reuse, up to a fleet average of ~4 flights per booster (SpaceX is at ~2).
Quote from: Veedrac on 05/15/2021 11:14 pmIf you have a solid source for better numbers, I'll happily change the defaults.I don't think anyone has solid numbers.
From your Reddit post:QuoteOn the other hand, ULA intends to use spare capacity to ship extra propellant to an orbiting depot. This justifies the measuring the whole capacity of the rocketULA doesn't seem to be pursuing ACES, and hence not looking at depots. I assume this comes from the parent companies, not ULA's internal preference. But is, as is. So I'm not sure the assumption still holds.
It's the kind of intentional statistics where you decide on a conclusion first, selectively choose your methodology and then say "don't blame me it's just the numbers".
Quote from: Paul451 on 05/16/2021 04:49 amQuote from: Veedrac on 05/15/2021 11:14 pmIf you have a solid source for better numbers, I'll happily change the defaults.I don't think anyone has solid numbers.A solid source, not solid numbers. Elon Musk has said “recovery & refurb is <10%”, and the ULA document estimated 10% of booster, so I ran with 10% of booster for propulsive landing, and then added a sheet where it was 5%.https://twitter.com/elonmusk/status/1295883862380294144Similarly, the sheet said SMART was 10% of engines, which was a touch under half the cost of the booster, so I used that.I'm going with official guesses over any individual's guesses, without at least strong reason to do otherwise, though again you're free to run the numbers you prefer.QuoteFrom your Reddit post:QuoteOn the other hand, ULA intends to use spare capacity to ship extra propellant to an orbiting depot. This justifies the measuring the whole capacity of the rocketULA doesn't seem to be pursuing ACES, and hence not looking at depots. I assume this comes from the parent companies, not ULA's internal preference. But is, as is. So I'm not sure the assumption still holds.Quote from: meekGee on 05/16/2021 12:58 pmIt's the kind of intentional statistics where you decide on a conclusion first, selectively choose your methodology and then say "don't blame me it's just the numbers".If you're going to play this card I'm going to put you on ignore. Read the Reddit comments for some prior commentary I've said on this.
Similarly, the sheet said SMART was 10% of engines, which was a touch under half the cost of the booster, so I used that.
Even if ACES doesn't happen, Centaur V is meant to be reusable.
Thanks. I think the key question here is what's limiting the average flight rate. If it's consistent and predictable wear over time, then final expendable flights are a fairly appealing option. If it's because of randomly distributed failures to land, or damage of a similar sort, there's never a good point to fly expendably, as an aged booster is as good as any other.Falcon 9 seems more the latter to me. It has flown expendably at times for performance, so there is a small effect here, but it's not like each booster retires with a maxed-out flight.
Quote from: Veedrac on 05/16/2021 01:07 pmSimilarly, the sheet said SMART was 10% of engines, which was a touch under half the cost of the booster, so I used that.No, if reuse a propulsive landed booster, with all parts reusable cost 5-10%, there is zero chance SMART only cost 10%. You need to deal with the HIAD and parachute deployed in recovery operation, mating to tank and testing of plumbing (very likely the stage must be tested as a new booster) that doesn’t happen for propulsive landing.
QuoteEven if ACES doesn't happen, Centaur V is meant to be reusable.Orbital dynamics limited the case of shipping extra propellant to an orbiting depot, not technical feasibility. It’s basically impossible for mission requires various inclination or longitude of Ascending Node. Even for GTO/GEO launches, it means a much narrower launch/departure window, for both fuel transfer launch and mission that utilize the depot.
And your reply in Reddit about why not expend the booster sounds very doubtful to me.QuoteThanks. I think the key question here is what's limiting the average flight rate. If it's consistent and predictable wear over time, then final expendable flights are a fairly appealing option. If it's because of randomly distributed failures to land, or damage of a similar sort, there's never a good point to fly expendably, as an aged booster is as good as any other.Falcon 9 seems more the latter to me. It has flown expendably at times for performance, so there is a small effect here, but it's not like each booster retires with a maxed-out flight.If the fleet average is lower than the “break even point” you claimed, why care about whether a booster can make 10th flight?
Quote from: soyuzu on 05/16/2021 01:41 pmQuote from: Veedrac on 05/16/2021 01:07 pmSimilarly, the sheet said SMART was 10% of engines, which was a touch under half the cost of the booster, so I used that.No, if reuse a propulsive landed booster, with all parts reusable cost 5-10%, there is zero chance SMART only cost 10%. You need to deal with the HIAD and parachute deployed in recovery operation, mating to tank and testing of plumbing (very likely the stage must be tested as a new booster) that doesn’t happen for propulsive landing.Well parachutes and connecting a few things together doesn't cost that much. ULA wasn't going to estimate 10% of 18% if HIAD was expected to cost more than that.Sowers' 10% estimate for propulsive landings was based on reentry wear, which HIAD should largely avoid. As I said on Reddit, “personally that seems way overkill”, but if Musk and ULA both anchor their estimates around 10%, then 10% and 5% seem like fair numbers to use. If it was 5% or less I figure Musk would have used that number instead.QuoteQuoteEven if ACES doesn't happen, Centaur V is meant to be reusable.Orbital dynamics limited the case of shipping extra propellant to an orbiting depot, not technical feasibility. It’s basically impossible for mission requires various inclination or longitude of Ascending Node. Even for GTO/GEO launches, it means a much narrower launch/departure window, for both fuel transfer launch and mission that utilize the depot. Centaur V is a bit different to ACES, IIUC. The idea is to have a large number of these upper stages in orbit, each doing unspecified transport work and each lasting up to half a decade in orbit. Since you're sending up a new one on each Vulcan, for in-orbit operations you would just use any spare mass budget as fuel for the Centaur V you just sent up, and only do refuelling proper from ISRU asteroid plants. This still means using all the mass budget in each launch. You'd only do fuel transfers between the stages for larger deep space missions.I might have gotten a lot of that wrong but I think that's the idea.QuoteAnd your reply in Reddit about why not expend the booster sounds very doubtful to me.QuoteThanks. I think the key question here is what's limiting the average flight rate. If it's consistent and predictable wear over time, then final expendable flights are a fairly appealing option. If it's because of randomly distributed failures to land, or damage of a similar sort, there's never a good point to fly expendably, as an aged booster is as good as any other.Falcon 9 seems more the latter to me. It has flown expendably at times for performance, so there is a small effect here, but it's not like each booster retires with a maxed-out flight.If the fleet average is lower than the “break even point” you claimed, why care about whether a booster can make 10th flight?You can think of my and Sowers' graphs as showing the fleet average on the x axis. We're trying to find out under what conditions it's profitable to invest in reusable hardware, using the various techniques, and these less successful earlier boosters were part of that work.An individual booster making 10 flights is only important inasmuch as it says that if you have many more flights, then you can push towards a 10+ fleet average. But Falcon 9 would need something like 5 times as many flights total for that to happen. While that's pretty reasonable for SpaceX to aim for, as long as you consider Falcon 9 reuse to pay down Starship reuse, that's probably more than ULA can expect to reach any time soon.
If the life leaders are at 10 flights, then N more or less equals 10 for the purpose of planning or evaluating options.
Oooh, thread necromancy!TBH, even if booster reuse was somehow much more marginal than it appears to be in reality, it's worth pursuing because it's on the development tree to full reuse... and full reuse is where the real savings come.
Quote from: ZachF on 05/16/2021 03:10 pmOooh, thread necromancy!TBH, even if booster reuse was somehow much more marginal than it appears to be in reality, it's worth pursuing because it's on the development tree to full reuse... and full reuse is where the real savings come.I was thinking along the same lines.These costing arguments seem short-sighted to me.Where does the knowledge (IP) gained by trying reuse factor in?While ULA creates a spreadsheet about the value of reuse (to convince stakeholders?),SpaceX is plowing IP gained in F9 reuse into SH/SS promising cheap rapid reuse.
No, they can only do this if they nail the landing first time and every time, and don't have to learn their way past the same hurdles SpaceX did. Realistically ULA would still take a bunch of flights to figure out reuse, and then have to amortize those out to get a high fleet average. And ULA is in the tough position where they don't have nearly as many flights as SpaceX now does, so it'll take them much longer to do it.
Well parachutes and connecting a few things together doesn't cost that much. ULA wasn't going to estimate 10% of 18% if HIAD was expected to cost more than that.Sowers' 10% estimate for propulsive landings was based on reentry wear, which HIAD should largely avoid. As I said on Reddit, “personally that seems way overkill”, but if Musk and ULA both anchor their estimates around 10%, then 10% and 5% seem like fair numbers to use. If it was 5% or less I figure Musk would have used that number instead..
Centaur V is a bit different to ACES, IIUC. The idea is to have a large number of these upper stages in orbit, each doing unspecified transport work and each lasting up to half a decade in orbit. Since you're sending up a new one on each Vulcan, for in-orbit operations you would just use any spare mass budget as fuel for the Centaur V you just sent up, and only do refuelling proper from ISRU asteroid plants.
An individual booster making 10 flights is only important inasmuch as it says that if you have many more flights, then you can push towards a 10+ fleet average. But Falcon 9 would need something like 5 times as many flights total for that to happen.
Quote from: meekGee on 05/16/2021 02:50 pmIf the life leaders are at 10 flights, then N more or less equals 10 for the purpose of planning or evaluating options.No, they can only do this if they nail the landing first time and every time, and don't have to learn their way past the same hurdles SpaceX did. Realistically ULA would still take a bunch of flights to figure out reuse, and then have to amortize those out to get a high fleet average. And ULA is in the tough position where they don't have nearly as many flights as SpaceX now does, so it'll take them much longer to do it.
These costing arguments seem short-sighted to me.Where does the knowledge (IP) gained by trying reuse factor in?
How has reentry wear do with refurbishment costs? You neither rebuild the Octaweb nor reapply heat shields for reentry wear. Simply retire it when the wear is deemed too much. Reentry wear should not be recounted for both stage life and refurbishment cost.
No difference, even fuel is not transferred, payload still need to dock with stage in orbit. Not to mention F9 itself will be obsolete by Starship long before ULA do ISRU from NEOs.
This is exactly why I think you not counting expended on last flight doubtful.