Author Topic: Realistic, near-term, rotating Space Station  (Read 1305279 times)

Offline Slarty1080

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Re: Realistic, near-term, rotating Space Station
« Reply #1140 on: 08/04/2018 04:30 pm »

What humans need to know can only be found out by experimenting on humans. And since setting up colonies on our Moon and on Mars is of HUGE interest, then what we should focus on first is artificial gravity space stations that can provide a minimum of 1/3 G, with the option of operating at 1/6 G too. They also need to be sized in order for humans to actually live and work on them for periods of at least a year, or however long it takes to do studies to see if micro-gravity environments mitigate some or all of the effects of zero-G.

Because the goal has to be that we need to find out as soon as possible how humanity will be able to expand out into space while not only surviving, but thriving. Otherwise, why else should we spend money on sending humans to space?

All:  Gary Hudson over at the Space Studies Institute (SSI) has been beating the drum for the need of artificial-gee for human spaceflight for years now and I totally agree with Gary that before we establish long term colonies on the Earth's Moon and Mars, we had first find out if humans can breed in and live long-term under 1/6 and 1/3 gee gravity fields.  A good summary of Hudson's approach to finding the answer to these questions is at the below December 2015 YouTube video URL.  In this video Gary lays out a moderately low cost approach to finding the answers to these biological compatibility questions.

https://www.youtube.com/watch?time_continue=10&v=xO1Pvtv_A4k

Best, Paul M.

Very interesting Paul - shame there's not enough money to fund it properly. Although there seems to be no lack on money in some areas, I see the US government have managed to find an extra $69 billion/year for defence spending. Not that I'm against military spending, but $716 billion/year seems rather a lot. Couldn’t they have made do with 715 billion and spent the other billion on this project ...  ;D yes I know out of order no doubt - I'll get my coat.

http://www.dailymail.co.uk/wires/afp/article-6017359/US-Senate-passes-huge-defense-bill-sends-Trump.html

Paul T (yes we have met)

My optimistic hope is that it will become cool to really think about things... rather than just doing reactive bullsh*t based on no knowledge (Brian Cox)

Offline Roy_H

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Re: Realistic, near-term, rotating Space Station
« Reply #1141 on: 08/04/2018 04:49 pm »
Thank you miklepage for creating a new thread. rakydos, LMT, please take your discussion there.
https://forum.nasaspaceflight.com/index.php?topic=46118.msg1843847#msg1843847
"If we don't achieve re-usability, I will consider SpaceX to be a failure." - Elon Musk
Spacestation proposal: https://rotatingspacestation.com

Offline LMT

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Re: Realistic, near-term, rotating Space Station
« Reply #1142 on: 08/04/2018 04:59 pm »
As for a single craft, even with full tanks the center of mass is near the mid-point, resulting in a spin radius too short and rpm too high for AG comfort.  So you add the mods you need, and extend.  Much creativity can go into the design of better mods.
Really? Even if the payload doesnt even apprach the 150 ton capacity? I was under the impression that engine mass brings the CoG way back, even without fuel in the tank furthest to the rear. Can you source the CoG being so far foreward?

Just consider masses.  Dry mass is 85 t, less than any payload.  Hence engine mass is much less.  LOX tank fills to 860 t, near the center.  That prevents shifting of CoM to the tail.

To rotate around the tail, you could potentially add a load-bearing mod to the propellant lines / connectors, or perhaps to staging clamps, and rotate while tail-docked.
If you look back at my suggestion, I never suggested loading the LOX tank, only the methane tank. (we're not using it for propulsion, just ballast, so we dont need a propulsive mixture) I'm also assuming an expiriment closer to JAXA's module in size, which limits how much the CoM is drawn foreward.

OK.  Drop LOX and your CoM remains somewhere within the LOX tank, unfortunately.  Effective spin radius just over 20 m.  What g levels do you want in your experiment?

Offline Roy_H

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Re: Realistic, near-term, rotating Space Station
« Reply #1143 on: 08/04/2018 05:04 pm »
A tighter view of the hub. 
The center spindle is non rotating.
The outer ring and arms turns.  There is no rotating seal, there is no direct link between the spindle and the ring.
There are two moving airlocks, that are either stionnary on the spindle, or accelerate to become stationnary on the rotating ring.

This should eliminate the problem of the rotating seal, substituting the problem of a rotating 'elevator' :-)
All the sub elements should fit in the BFR cargo hold of chomper.  The most challenging element, IMHO is the spindle.

I'm not sure if I've got this quite right. Do you mean for the two moving air locks to be one on each side of the rotating hub?. I like the concept I think it is more elegant than mine and I appreciate this feedback.

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An whatever magic system keeps the whole thing from failing under various vibration regimes, I expect.

I really don't understand where you think all this force is going to come from to create hard to manage vibrational regimes. Yes there will be vibration from people moving about etc but I can't see how this would be a big problem.

I don't think constraining the designed to fit within existing or proposed cargo bays is productive. I am sure that SpaceX or Blue Origin would be glad to build a larger fairing if the need was there.
« Last Edit: 08/04/2018 05:10 pm by Roy_H »
"If we don't achieve re-usability, I will consider SpaceX to be a failure." - Elon Musk
Spacestation proposal: https://rotatingspacestation.com

Offline lamontagne

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Re: Realistic, near-term, rotating Space Station
« Reply #1144 on: 08/04/2018 06:37 pm »
The are three elements:
1- The spindle
2- The transfer rings, that can match velocity either with the spindle ot the ring. Two in the present images.
3- The ring, that in the illustrated case is six arms and habitats, but could just as well be a proper torus.

I think limiting the desing to the outer mold of the BFR will be a colossal savings.  BFR launches will be an order of magnitude cheaper that a single use booster.
I also expect that redesigning the BFR for a longer or wider shape will be extremely expensive.  Much cheaper to design the station to fit.  Satellites are designed to fit in fairing, the other way around is much rarer.

Does anyone know of a paper that analyses vibrations in large rotating structures?

As there is no air or water medium, vibration will not be dampened by the media but need to be handled entirely by the vehicle, that needs to cancel them out by inducing counter vibrations, or damping them out as heat.
Any cyclical behaviour may induce energy, in the forms or waves in the elastic structure, than will amplify if they are not handled in some way.  Wobble and waves can be very bad, is my guess.  And the structure will have motors, moving people, moving liquids and gases, the transfer rings, sun pressure, differential gravity and even atmospheric drag that can all induce vibration and instability.





« Last Edit: 08/04/2018 07:08 pm by lamontagne »

Offline lamontagne

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Re: Realistic, near-term, rotating Space Station
« Reply #1145 on: 08/04/2018 07:06 pm »
A whole book on vibration in space structures:

Bitly link:
https://bit.ly/2OHtEsp

And a seemingly interesting article behind a paywall.  Any friendly academic that could liberate it for us?
https://link.springer.com/article/10.1007/BF02169803



« Last Edit: 08/04/2018 07:07 pm by lamontagne »

Offline Coastal Ron

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Re: Realistic, near-term, rotating Space Station
« Reply #1146 on: 08/04/2018 07:30 pm »
I think limiting the desing to the outer mold of the BFR will be a colossal savings.  BFR launches will be an order of magnitude cheaper that a single use booster.

Thinking about HOW things will be built is very important, so it's nice to see you taking that into consideration.

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I also expect that redesigning the BFR for a longer or wider shape will be extremely expensive.  Much cheaper to design the station to fit.  Satellites are designed to fit in fairing, the other way around is much rarer.

Yes, it's a good assumption that transportations won't change for this project, and the least expensive transportation is one that is as commodity as possible.

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Does anyone know of a paper that analyses vibrations in large rotating structures?

As there is no air or water medium, vibration will not be dampened by the media but need to be handled entirely by the vehicle, that needs to cancel them out by inducing counter vibrations, or damping them out as heat.
Any cyclical behaviour may induce energy, in the forms or waves in the elastic structure, than will amplify if they are not handled in some way.  Wobble and waves can be very bad, is my guess.  And the structure will have motors, moving people, moving liquids and gases, the transfer rings, sun pressure, differential gravity and even atmospheric drag that can all induce vibration and instability.

Maybe I'm missing something, but in order to have vibration you need an energy source. For instance, when you're on a ship you feel the thrum of the engines, and vibration from the waves that is made possible by the energy from the engines. Same for other transportation system, as well as stationary structures.

What is the energy source on your station that is creating the vibration?

Also, modern design software can anticipate resonant frequencies of structures, and they can be dealt with by either changing the design or changing material in the design. Your design seems pretty straightforward, so I have a hard time imagining that it has a HUGE design flaw that needs to be addressed with regard to vibration.
If we don't continuously lower the cost to access space, how are we ever going to afford to expand humanity out into space?

Offline lamontagne

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Re: Realistic, near-term, rotating Space Station
« Reply #1147 on: 08/04/2018 07:31 pm »
Chomper has just delivered a large rigid body module, about 700m3 in volume.

A version of MMSEV, permanently in orbit and service by the station, will maneuver it to attach it to the space station, probably on the non rotating part as the rotating ring is complete.

Offline lamontagne

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Re: Realistic, near-term, rotating Space Station
« Reply #1148 on: 08/04/2018 07:39 pm »


Maybe I'm missing something, but in order to have vibration you need an energy source. For instance, when you're on a ship you feel the thrum of the engines, and vibration from the waves that is made possible by the energy from the engines. Same for other transportation system, as well as stationary structures.

What is the energy source on your station that is creating the vibration?

Also, modern design software can anticipate resonant frequencies of structures, and they can be dealt with by either changing the design or changing material in the design. Your design seems pretty straightforward, so I have a hard time imagining that it has a HUGE design flaw that needs to be addressed with regard to vibration.
The station is provided with a large solar power system.  This system is used to power a number of systems, some of which are rotating and mobile.  Although most of the solar power will become heat pretty fast, some of it will become vibration modes in the system.  Some of which might be harmful.

The station will be a very flexible structure, at least the ones illustrated here.  Therefore it will not have all that much mass to flex, heat and dissipate energy.  So it's important to think about vibration.  I agree it should be a controllable problem, but if one of the six pods shown started vibrating, for some reason, and if there were not the structures tying it to the other pods, how would it behave?
TBH I expect the large spoked bicycle wheel would be much more rigid and perhaps proof against this problem.  But you might want to have some electric turnbucles, for example, or shock absorbers on the lines.






Offline RonM

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Re: Realistic, near-term, rotating Space Station
« Reply #1149 on: 08/04/2018 07:45 pm »


Maybe I'm missing something, but in order to have vibration you need an energy source. For instance, when you're on a ship you feel the thrum of the engines, and vibration from the waves that is made possible by the energy from the engines. Same for other transportation system, as well as stationary structures.

What is the energy source on your station that is creating the vibration?

Also, modern design software can anticipate resonant frequencies of structures, and they can be dealt with by either changing the design or changing material in the design. Your design seems pretty straightforward, so I have a hard time imagining that it has a HUGE design flaw that needs to be addressed with regard to vibration.
The station is provided with a large solar power system.  This system is used to power a number of systems, some of which are rotating and mobile.  Although most of the solar power will become heat pretty fast, some of it will become vibration modes in the system.  Some of which might be harmful.

The station will be a very flexible structure, at least the ones illustrated here.  Therefore it will not have all that much mass to flex, heat and dissipate energy.  So it's important to think about vibration.  I agree it should be a controllable problem, but if one of the six pods shown started vibrating, for some reason, and if there were not the structures tying it to the other pods, how would it behave?
TBH I expect the large spoked bicycle wheel would be much more rigid and perhaps proof against this problem.  But you might want to have some electric turnbucles, for example, or shock absorbers on the lines.

Also need to keep the rotating section balanced. Don't move too much mass to one side.

Offline Coastal Ron

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Re: Realistic, near-term, rotating Space Station
« Reply #1150 on: 08/04/2018 07:58 pm »
The station is provided with a large solar power system.  This system is used to power a number of systems, some of which are rotating and mobile.

So far all you've described is lot of power going into and out of a chemical battery, which does not produce vibrations. And sure, some of the electronics will create their own "hum" of vibration, but that is usually of such a high frequency that it won't travel or propagate very far.

And as for the rotation solar panels, that will be so slow that there won't be any vibration from it.

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Although most of the solar power will become heat pretty fast, some of it will become vibration modes in the system.  Some of which might be harmful.

I'm not understand how power systems, like solar cells and electronics, can produce the amount of vibration that would affect the station.

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The station will be a very flexible structure, at least the ones illustrated here.  Therefore it will not have all that much mass to flex, heat and dissipate energy.  So it's important to think about vibration.

As designed (and it's a NICE design :D) it looks pretty solid to me. You have trusses connecting the "legs", and those trusses will not allow vibration to start (i.e. their resonant frequency looks pretty long, which requires a lot of energy).

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I agree it should be a controllable problem, but if one of the six pods shown started vibrating, for some reason, and if there were not the structures tying it to the other pods, how would it behave?

I think you could have a basketball game in one of those pods that it wouldn't create a resonant frequency that would propagate outside of the pod. Those "arms" that you suspend the pods from are VERY beefy, and if they are made out of composite material they will have no resonant frequency that they will respond to.

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TBH I expect the large spoked bicycle wheel would be much more rigid and perhaps proof against this problem.  But you might want to have some electric turnbucles, for example, or shock absorbers on the lines.

Engineering design software is VERY sophisticated these days, so the engineers that take this from concept to reality will understand what (if any) changes need to be made to deaden potential vibration sources.
If we don't continuously lower the cost to access space, how are we ever going to afford to expand humanity out into space?

Offline lamontagne

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Re: Realistic, near-term, rotating Space Station
« Reply #1151 on: 08/04/2018 09:47 pm »
Iwas thinking of motors and fans, perhaps compressors, but I must admit most of the power will probably go to lighting, so i'll stop worrying about rotation of relatively small items.  Factor in controls and some kind of mass balancing. 

What might be the development cost of a module, and could we integrate life support systems developed for the BFR?  I'm thinking of a carbon fiber walled tanks, with lightweight floors.  Perhaps water filled walls for radiation protection?  Seems simpler than all that fabric required for Bigelow modules.

Offline Coastal Ron

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Re: Realistic, near-term, rotating Space Station
« Reply #1152 on: 08/04/2018 10:44 pm »
Iwas thinking of motors and fans, perhaps compressors, but I must admit most of the power will probably go to lighting, so i'll stop worrying about rotation of relatively small items.  Factor in controls and some kind of mass balancing.

The whole ship is a big mass dampener, and if you use composites they don't vibrate as much as metals do. I think you're fine with the current design.

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What might be the development cost of a module, and could we integrate life support systems developed for the BFR?  I'm thinking of a carbon fiber walled tanks, with lightweight floors.  Perhaps water filled walls for radiation protection?  Seems simpler than all that fabric required for Bigelow modules.

Concerning radiation, if the station is in LEO then you're probably fine with just using composites with no additional shielding, at least according to the radiation info I've seen (composites do about as good as water). If the station is planned for beyond LEO then a more holistic approach to station design may be needed to do with all of the radiation types to be encountered.

For purposes of this thread, I would not limit ideas because of radiation fears...
If we don't continuously lower the cost to access space, how are we ever going to afford to expand humanity out into space?

Offline Paul451

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Re: Realistic, near-term, rotating Space Station
« Reply #1153 on: 08/05/2018 05:36 am »
As there is no air or water medium, vibration will not be dampened by the media

I started writing about how rotation itself isn't a vibration issue, only changes in rotation rate. (And a pedantic aside about how vibration must self-dampen since vibration is work.)

However, because you have a rotating/non-rotating part joined at a hub, you must have extensive mass-balancing to ensure the centre-of-mass remains precisely at the centre-of-rotation, ie, that the centre of rotation remains precisely at the centre of the hub. Failing to perfectly and continuously balance the mass (including the moving mass, people/cargo/fluids/elevators/etc) will induce horrific vibration in both structures.

IMO, when you add a non-rotating section, you drastically amplify your engineering issues (not just because of the design of a pressurised and/or utility-connecting hub either.)

A free-flying spin-station is much less sensitive to this. The only issue is during docking, if you don't de-spin, where you need to shift things around to move the docking adapter to the centre-of-spin. Outside of that, it doesn't matter if the CoS drifts a couple of feet from the CoM as you move around, you only notice a slight increase/decrease in spin-g at one end or the other.



and if they are made out of composite material they will have no resonant frequency that they will respond to.

Que? What makes you think composites don't have resonant frequencies? AIUI, it's hard to calculate the resonate frequencies because of their anisotropic properties, not that they don't have them.

Offline rakaydos

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Re: Realistic, near-term, rotating Space Station
« Reply #1154 on: 08/05/2018 07:09 am »
As for a single craft, even with full tanks the center of mass is near the mid-point, resulting in a spin radius too short and rpm too high for AG comfort.  So you add the mods you need, and extend.  Much creativity can go into the design of better mods.
Really? Even if the payload doesnt even apprach the 150 ton capacity? I was under the impression that engine mass brings the CoG way back, even without fuel in the tank furthest to the rear. Can you source the CoG being so far foreward?

Just consider masses.  Dry mass is 85 t, less than any payload.  Hence engine mass is much less.  LOX tank fills to 860 t, near the center.  That prevents shifting of CoM to the tail.

To rotate around the tail, you could potentially add a load-bearing mod to the propellant lines / connectors, or perhaps to staging clamps, and rotate while tail-docked.
If you look back at my suggestion, I never suggested loading the LOX tank, only the methane tank. (we're not using it for propulsion, just ballast, so we dont need a propulsive mixture) I'm also assuming an expiriment closer to JAXA's module in size, which limits how much the CoM is drawn foreward.

OK.  Drop LOX and your CoM remains somewhere within the LOX tank, unfortunately.  Effective spin radius just over 20 m.  What g levels do you want in your experiment?

Continued in the other topic: https://forum.nasaspaceflight.com/index.php?topic=46118.0

Offline Roy_H

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Re: Realistic, near-term, rotating Space Station
« Reply #1155 on: 08/05/2018 07:13 am »
...However, because you have a rotating/non-rotating part joined at a hub, you must have extensive mass-balancing to ensure the centre-of-mass remains precisely at the centre-of-rotation, ie, that the centre of rotation remains precisely at the centre of the hub. Failing to perfectly and continuously balance the mass (including the moving mass, people/cargo/fluids/elevators/etc) will induce horrific vibration in both structures.

IMO, when you add a non-rotating section, you drastically amplify your engineering issues (not just because of the design of a pressurised and/or utility-connecting hub either.)

That is why in my proposed system, I included tanks and pumps to move oil between modules, side to side and across to other side of ring where the elevators are. See attached (same as last one). Note that off-balance will "vibrate" at rotational rate so while it needs to be dealt with, I don't think the response has to be instantaneous and the vibration will not be horrific.
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Offline lamontagne

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Re: Realistic, near-term, rotating Space Station
« Reply #1156 on: 08/05/2018 05:38 pm »
Paul451 has a good point about the difference betweeen the center of rotation and the center of gravity.

It has much less impact on Roy_h's design, since the center part is much lighter and will probably just follow the rotating ring.  I'll read the paper to see about connected ships.

In my case I have a high mass spindle with center of masses that are highly offset from the contact point of rotation, so some kind of mechanical linkage is required to prevent forming a wave in the spindle.  I guess I could calculate the strain, in a very simple cantaliver beam model.....
Why use oil for mass repartition?  I would have though water would be much more useful, less viscous and requiring less pumping and more massive, so less needs to be moved.

As well as less damaging if it leaks.

Offline Coastal Ron

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Re: Realistic, near-term, rotating Space Station
« Reply #1157 on: 08/05/2018 06:30 pm »
That is why in my proposed system, I included tanks and pumps to move oil between modules, side to side and across to other side of ring where the elevators are.

Why oil? Why not just use water since water is typically heavier than oil, and water has far more uses on a space station than oil.

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Note that off-balance will "vibrate" at rotational rate so while it needs to be dealt with, I don't think the response has to be instantaneous and the vibration will not be horrific.

Rotating objects find their own center of rotation, and typically they are stable there. It may look odd and "off-center" to an outside observer, but from a mass standpoint it is stable.

That said, in order to transfer mass on and off of a rotation object, there needs to handle off-center object rotations. Getting away from counter-rotation is difficult, but it's probably more energy efficient than de-spinning and re-spinning every time someone wants to get on or off of a station...
If we don't continuously lower the cost to access space, how are we ever going to afford to expand humanity out into space?

Offline lamontagne

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Re: Realistic, near-term, rotating Space Station
« Reply #1158 on: 08/05/2018 08:13 pm »
Schematic of water balancing system.

Water is moved between the twelve tanks to ensure that the center of gravity is always the same as the center of rotation.  Low pressure carbon fiber bladder tanks and circulating pumps.  The amount of water is calculated in order to be more important that the largest probable movement of personnel.  Pumps are sized in order to move water  faster than the fastest alternative mass transit.
Strain gauges  on the center rotating systems and acceleration gauges are used for fine tuning.  The control system integrates also the movement of the elevators, which I think is the largest mass movement likely.

My guess is about 20 tonnes of water for a mid sized  , so 20m3 of volume plus 20m3 of air for 40m3 of space occupied?  As much mass as 250 people, more or less.


Offline Roy_H

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Re: Realistic, near-term, rotating Space Station
« Reply #1159 on: 08/05/2018 08:15 pm »
"Why oil?"

I choose oil because it has a much lower freezing point and much higher boiling point than water. Also oil is a lubricant so there is no concerns about water leaking past seals into pump bearings. Water has more uses, yes but this is for balancing only and not to be shared with other systems. No problem with having water tanks for washing, drinking, and I suppose even shielding, but I think it is a poor choice for the latter. NASA has identified some polyvinyl plastic that is better for radiation shielding and is much lighter than water. Anybody know how well oil works as shielding?
"If we don't achieve re-usability, I will consider SpaceX to be a failure." - Elon Musk
Spacestation proposal: https://rotatingspacestation.com

 

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